A kind of photovoltaic heat pipe cellular component module
Technical field
The present invention relates to a kind of novel photovoltaic building material, be specifically related to a kind of photovoltaic heat pipe cellular component module, it both can be used for solar power generation, can be used for adopting heat again, also can be used as the building materials of building top layer or body of wall.
Background technology
Because of the needs of energy crisis and sustainable development, photovoltaic generation particularly BIPV is one of important techniques means.The optimum organization of photovoltaic and building has vast market, and the photovoltaic cellular component will be an important selection.Solar-energy photo-voltaic cell of the prior art, its photovoltaic panel adopt fixed mount to be layed in the building top layer, connect through cable between the photovoltaic panel, and this mounting means cost is high, installation is complicated.And cellular board of the prior art is mainly used in building field, function singleness.
Solar energy resources is abundant, distribution is extensive, is the most potential regenerative resource.Along with problems such as global energy shortage and environmental pollution become increasingly conspicuous, solar energy power generating is because of its cleaning, safety, facility, characteristics such as efficient, the new industry that has become the countries in the world common concern and given priority to.Present building photovoltaic power generation technology and solar water technology make up mounting bracket based on the building roof, destroy building and cause system cost too high.
Chinese patent CN201605712 U discloses a kind of solar energy cellular board, comprising: upper strata aluminium alloy panel, first adhesive-layer, aluminium honeycomb core, second adhesive-layer, lower floor's aluminium alloy panel; Solar panels also are set on the aluminium alloy panel of upper strata, the 3rd layer of adhesive-layer arranged between these solar panels and the upper strata aluminium alloy panel; Solar panels one side is provided with the socket port, and another side is provided with the plug port suitable with the socket port, and socket port, plug port are installed between upper strata aluminium alloy panel and the lower floor's aluminium alloy panel, and is respectively equipped with lead and is connected with solar panels.The assembly unit of polylith solar energy cellular board through socket port and the butt joint of plug port, is applicable to be installed in roof, balcony or metope together therebetween.The technical scheme of this patent is just simply with finished product photovoltaic module and the bonding combination of finished product aluminum honeycomb panel; There is following deficiency in it: one of which: because aluminum honeycomb panel material can occur and peel off the problem of coming off in application; At thick and heavy photovoltaic module of its surface adhesion; Photovoltaic module and material are peeled off the problem of coming off will be more serious, and its fail safe can't ensure in practical applications, and present building exterior wall face has no longer allowed to use bonding construction material; They are two years old; The terminal box of photovoltaic module is necessary vitals with its bypass protection diode; Usually be bonded in the back side of photovoltaic module; And having only the external treatment that terminal box and bypass diode is placed on the solar energy cellular board according to the structure of above-mentioned patent, this just exists this bladder meridian connecting with nape to lack globality by cellular board; As will be positioned in the solar energy cellular board, there is the heat dissipation problem of diode in the terminal box; Its four: this patent " is provided with solar panels; the 3rd layer of adhesive-layer arranged between these solar panels and the upper strata aluminium alloy panel " on the aluminium alloy panel of upper strata; The upper strata aluminium alloy panel is a material the most expensive in the aluminum honeycomb panel; This combination not only produces material and peels off the problem of coming off, and directly causes the increase of cost; Its five: can not be used to adopt heat.
Summary of the invention
To the problem that exists in the above-mentioned prior art, the object of the present invention is to provide a kind of photovoltaic heat pipe cellular component module, the technical advantage of its light harvesting volt battery and Cai Re is in one; The all properties characteristic that also possesses simultaneously aluminum honeycomb panel; And preferably resolve photovoltaic module and material peel off come off and terminal box in problems such as diode radiating, the modular structure design of its standard, globality is strong; The convenient installation, cost is relatively low.
The technical scheme that the present invention is taked for its purpose of realization:A kind of photovoltaic heat pipe cellular component module; Comprise the photovoltaic module that constitutes by photovoltaic panel, connector and terminal box; The lower floor of said photovoltaic panel is followed successively by solar energy heat collection pipe, honeycomb sandwich layer and backboard, and is bonding through Hot melt glue film to each other, the agent structure of constituent components module; The agent structure periphery of said assembly module is established aluminum alloy frame; Said connector is anodal connector and negative pole connector, and said solar energy heat collection pipe two-port is established inlet union and inlet attack, is located at the both sides of this assembly module respectively; Said terminal box is built in the honeycomb sandwich layer.
Said solar energy heat collection pipe and honeycomb core interlayer are established two-layer Hot melt glue film, between two-layer Hot melt glue film, establish absorption film.
Said honeycomb sandwich layer is interconnective aluminium matter hexagon honeycomb, and overall distribution is on backboard, and said honeycomb inner chamber vacuumizes; Said backboard is aluminium backboard or stainless steel backboard.
Said terminal box comprises terminal box inner casing and terminal box shell, and said terminal box inner casing side is established the heat radiation window; Bypass diode radiating surface in the said terminal box protrudes from outside the terminal box through said heat radiation window, places on the said aluminum alloy frame.
Upper and lower frid is established along its length direction in said aluminum alloy frame top, and both constitute the photovoltaic panel mounting groove, and said photovoltaic panel mounting groove is connected on the stiffener, and the zone that said frid down and stiffener constitute is the honeycomb core plate assembly section; Said its length direction of stiffener lower end edge is established internal layer fluid sealant infill panel.
Said stiffener upper end and photovoltaic panel mounting groove reverse position are established aluminium sheet groove and outer sealed adhesive slot along its length direction.
Said stiffener is established frame screw installing hole; The surface of said internal layer fluid sealant infill panel and outer sealed adhesive slot is the plucking structure.
Can be known by the technique scheme value: the present invention is a kind of novel cogeneration construction material, and this material promptly has the technical advantage of photovoltaic generation and solar thermal utilization, also possesses all properties characteristic of aluminum honeycomb panel.Technological deficiencies such as the cost that this technical combinations also preferably resolves photovoltaic module and solar energy heat collection pipe and aluminum honeycomb panel is high, installation complicacy make the efficient of photovoltaic generation bring up to utilizing basically fully of solar energy from about 15%.Because the highest aluminum deck of aluminum honeycomb panel cost is replaced by photovoltaic module, has reduced the cost of aluminum honeycomb panel.Solar energy heat collection pipe is encapsulated in the centre of photovoltaic module and aluminum honeycomb panel, has made full use of the heat effect of photovoltaic module and the heat insulation function of back side aluminum honeycomb panel, has realized three's optimum combination.The heat of solar energy heat collection pipe absorbing light photovoltaic assembly and see through the luminous energy of photovoltaic module effectively reduces the temperature of photovoltaic module and improves the operating efficiency of photovoltaic module, has also strengthened the reliability of photovoltaic module.The special junction box and the aluminum alloy frame that are based upon photovoltaic heat pipe cellular component design install and fix technology, have solved the heat radiation difficult problem of terminal box built in bypass diode, and bonding the peeling off easily of the sandwich layer of aluminum honeycomb panel comes off and a difficult problem such as waterproof sealing.And, have functions such as heat preservation energy-saving, light weight fire prevention, noise reduction sound, high strength, anticorrosive, no light pollution, good planeness, green generating and photo-thermal water supply based on the novel photo voltaic hot water cellular component structure of aluminum honeycomb panel.The module combinations technology of standard greatly reduces material and the cost of labor that system installs, and has really realized the architecture-integral of photovoltaic generation and solar thermal utilization.
Description of drawings
Below in conjunction with accompanying drawing and embodiment to further explain of the present invention.
Fig. 1 is a sectional structure sketch map of the present invention;
Fig. 2 is master's TV structure sketch map of the present invention;
Fig. 3 is the cross-sectional view of Fig. 2;
Fig. 4 side-looking structural representation of the present invention;
Fig. 5 is that terminal box inner structure of the present invention is arranged sketch map;
Fig. 6 puts the sectional structure sketch map for the box-packed coordination of line that the present invention connects;
Fig. 7 is an aluminum alloy frame sectional view of the present invention;
Fig. 8 is the present invention's two intermodule connection status cross-sectional view;
Fig. 9 is the present invention's two intermodule connection status master TV structure sketch mapes.
Among the figure: 1, photovoltaic panel mounting groove, 2, outer fluid sealant filling slot, 3, the aluminium sheet mounting groove, 4, internal layer fluid sealant fill area, 5, photovoltaic panel; 6, anodal connector, 7, aluminum alloy frame, 8, aluminium sheet, 9, outer fluid sealant, 10, the internal layer fluid sealant; 11, keel, 12, installing hole, 13, the terminal box shell, 14, buckle, 15, the heat radiation window; 16, terminal box inner casing, 17, frame screw installing hole, 18, metal connecting sheet, 19, diode, 20, back side aluminium sheet; 21, photovoltaic cell conduction band through wires hole, 22, photovoltaic module conduction band link, 23, installing hole, 24, photovoltaic module cable link, 25, hot melt adhesive film; 26, aluminium honeycomb core, 28, building surface, 29, the negative pole connector, 30, solar energy heat collection pipe, 31 absorption films; 32, thermal-collecting tube outlet connection, 33, the thermal-collecting tube inlet union, 34, stiffener, 35, internal layer fluid sealant infill panel, 36, the honeycomb core plate assembly section.
Embodiment
Shown in Fig. 1-4; Comprise the photovoltaic module that constitutes by photovoltaic panel 5, connector and terminal box 27; The lower floor of photovoltaic panel 5 is followed successively by solar energy heat collection pipe 30, aluminium honeycomb core 26 and back side aluminium sheet 20 (also can adopt the rust steel plate); Bonding through Hot melt glue film 25 to each other, the agent structure of constituent components module; The agent structure periphery of assembly module is established aluminum alloy frame 7; Establish installing hole 12 on the aluminum alloy frame 7.Connector is anodal connector 6 and negative pole connector 29, and solar energy heat collection pipe 30 two-port are established thermal-collecting tube outlet connection 32 and thermal-collecting tube inlet union 33, is located at the both sides of this assembly module respectively; Terminal box is built in the honeycomb sandwich layer.
Establish two-layer Hot melt glue film 25 between solar energy heat collection pipe 30 and aluminium honeycomb core, between two-layer Hot melt glue film, establish absorption film 31.Aluminium honeycomb core is interconnective aluminium matter hexagon honeycomb, and on the aluminium sheet 20, the honeycomb inner chamber vacuumizes overall distribution overleaf.
Shown in Fig. 5-6, terminal box comprises terminal box inner casing 16 and terminal box shell 13, and said terminal box inner casing side is established heat radiation window 15; Both connect and compose junction box body through buckle 14.Establish 4 metal connecting sheets and 3 diodes 19 (quantity of metal connecting sheet and diode is decided according to the actual conditions needs) in the terminal box inner casing; Diode 19 the two poles of the earth are connected across between the two adjacent metal braces, and the conduction band link 22 on metal connecting sheet 18 is connected with the photovoltaic cell conduction band that from through wires hole 21, penetrates; Heat radiation window 15 is located at terminal box inner casing side.Bypass diode 19 radiating surfaces in the terminal box protrude from outside the terminal box through said heat radiation window, place on the said aluminum alloy frame.
Shown in Fig. 7-9, frid and following frid are established along its length direction in aluminum alloy frame 7 tops, and the two constitutes photovoltaic panel mounting groove 1, and photovoltaic panel mounting groove 1 is connected on the stiffener 30, and the zone that following frid and stiffener constitute is honeycomb core plate assembly section 36; Internal layer fluid sealant infill panel 35 is established in stiffener 30 lower ends, and its top constitutes internal layer fluid sealant fill area 4.Stiffener upper end and photovoltaic panel mounting groove reverse position are established aluminium sheet groove 3 and outer sealed adhesive slot 2.Stiffener is established frame screw installing hole 17, and the surface of internal layer fluid sealant infill panel 35 and outer sealed adhesive slot 2 is the plucking structure.
The agent structure of assembly module is the module of aluminum alloy frame 7 interior formation standards fixedly.The module both sides have anodal connector 6, negative pole connector 29 respectively, and the anodal connector 6 between adjacent two modules can be directly tight to mortise lock with negative pole connector 29.Module connects the processing in slit: adopt internal layer fluid sealant 10, in interleave aluminium sheet 8 insulation blockings, outer fluid sealant 9.The water-proofing treatment in slit between the adjacent block, internal layer is coated with fluid sealant, and the centre is inserted with flake aluminum, and skin gluing is once more handled.Ultraviolet ray in the middle flake aluminum isolation sunlight is to the destruction of internal layer fluid sealant, and protection fluid sealant and electrical cnnector are avoided the various adverse effects of environmental factor, and accomplish neat appearance in appearance.The surface of flake aluminum can be coated with the glue of transparent or other colors, forms the surface protecting layer of thin aluminum sheet.All coated faces of aluminum alloy frame all are processed into fine and closely woven zigzag, increase the contact-making surface of glue and aluminum alloy frame, strengthen adhesive effect.
Solar energy heat collection pipe employing among the present invention has the pipeline material of certain intensity, certain voltage endurance capability; Because there is temperature difference in medium with the outer medium of pipe in the pipe; Can utilize duct wall conduction heat; Realize the purpose of the inside and outside Medium Exchange heat of pipeline, this heat-conduction principle is used and is referred to as hot pipe technique.Photovoltaic heat pipe cellular component is utilized hot pipe technique, can obtain higher relatively thermal conversion efficiency, and thermal-arrest Combination Design flexibly.The heat-pipe medium of photovoltaic heat pipe cellular component is not for there being the high boiling liquid of corrosion environmental protection, and pipeline can not bear high pressure because of the liquid high-temperature evaporation, so reliability is high.Heat-pipe medium is in the circulation of pipeline inner sealing, and capacity is less, also can not cause serious accident even reveal.The heat pipe of photovoltaic heat pipe cellular component is connected with radiator, can be applicable to hot water service, heating of house etc.
Aluminum honeycomb core plates is the application of Aeronautics and Astronautics material in the civil buildings field, is green, environmental protection, energy-conservation building material.Aluminum honeycomb panel has been widely used in constructure screen wall, roof and inner wall decoration etc. with plurality of advantages such as its light weight, fire prevention, noise reduction sound, intensity are high, rigidity is big.Though aluminum honeycomb panel has plurality of advantages, cost is too high to be its significant obstacle of applying; In practical applications, bonding the peeling off easily of its aluminum deck and aluminium honeycomb core comes off, and also is a problem that can not be ignored.But and make up use through the present invention and just make it have actual promotional value.
The present invention is the modular structure design of standard, and terminal box is built in the assembly sandwich layer, and the outside has no projecting member.Electric and heat pipe is installed the module combinations structural design that has adopted standard, and the assembly both sides are equipped with the both positive and negative polarity connector and the heat pipe connector of special-purpose photovoltaic module.System installs only need the alignment of photovoltaic heat pipe cellular component be fixed and gets final product, and need not use cable to be connected at the scene with tubing.
Surface of the present invention is that the polyvinyl fluoride composite membrane TPT at the photovoltaic panel back side is a hyaline membrane, and Hot melt glue film is for gathering second-ethyl acetate EVA.Absorption film is through cure process.Each layer is bonded to each other through vacuumizing and the moulding of HTHP compound sticking, and is assemblied in the special-purpose aluminum alloy frame.Interconnective aluminium honeycomb core just as numerous I-steel, sandwich layer distributes and is fixed in the whole plate face, makes plate have very high strength structure and evenness, good heat-insulating property.The dedicated aluminium alloy frame has solved material and has peeled off the problem of coming off.
The water-proofing treatment in slit between the photovoltaic heat pipe cellular component, internal layer is coated with fluid sealant, and the centre is inserted with flake aluminum, and skin gluing is once more handled.Ultraviolet ray in the middle flake aluminum isolation sunlight is to the destruction of internal layer fluid sealant, and protection fluid sealant and electrical cnnector and heat pipe connector are avoided the various adverse effects of environmental factor, and accomplish neat appearance in appearance.The surface of flake aluminum can be coated with the glue of transparent or other colors, forms the surface protecting layer of thin aluminum sheet.All coated faces of aluminum alloy frame all are processed into fine and closely woven zigzag, increase the contact-making surface of glue and aluminum alloy frame, strengthen adhesive effect.Because the thermal-collecting tube connector all is potted in the fluid sealant, thoroughly solved the difficult problem that pipeline is revealed.
The aluminum alloy frame structure is the specific aim special designs, and frame is installed on the keel directly fixing with building surface.Photovoltaic heat pipe cellular component and aluminum honeycomb panel Combination application are filled up the position that photovoltaic heat pipe cellular component can not cover with aluminum honeycomb panel, directly substitute the roof of building and the insulation and the ornament materials of exterior wall.
Electrical junction box is built in the assembly internal layer, and one side is bonded in the back side of photovoltaic panel, and another side and aluminum alloy frame are fixed.The radiating surface of the bypass protection diode in the terminal box directly fixedly contacts with the aluminium sheet of the aluminum alloy frame at the back side.This mounting means utilizes the aluminum alloy frame of photovoltaic heat pipe cellular component, has well solved the built in bypass diode radiating difficult problem of terminal box.
The present invention can flexible combination use architectural, is the cogeneration and the building heat preservation ornament materials of the high green of reliability.