CN202500276U - Photovoltaic honeycomb component module - Google Patents

Photovoltaic honeycomb component module Download PDF

Info

Publication number
CN202500276U
CN202500276U CN2012200734548U CN201220073454U CN202500276U CN 202500276 U CN202500276 U CN 202500276U CN 2012200734548 U CN2012200734548 U CN 2012200734548U CN 201220073454 U CN201220073454 U CN 201220073454U CN 202500276 U CN202500276 U CN 202500276U
Authority
CN
China
Prior art keywords
photovoltaic
junction box
component module
honeycomb
established
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN2012200734548U
Other languages
Chinese (zh)
Inventor
余晓东
张光琴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI CHANGYUAN GREEN ENERGY Co Ltd
Original Assignee
ANHUI CHANGYUAN GREEN ENERGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANHUI CHANGYUAN GREEN ENERGY Co Ltd filed Critical ANHUI CHANGYUAN GREEN ENERGY Co Ltd
Priority to CN2012200734548U priority Critical patent/CN202500276U/en
Application granted granted Critical
Publication of CN202500276U publication Critical patent/CN202500276U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The utility model relates to a photovoltaic honeycomb component module. The component module comprises a photovoltaic component which is composed of a photovoltaic panel, connectors and a junction box. A lower layer of the photovoltaic panel comprises an upper hot melt adhesive membrane, a honeycomb core layer, a lower hot melt adhesive membrane and a back plate, wherein the upper hot melt adhesive membrane, the honeycomb core layer, the lower hot melt adhesive membrane and the back plate are sequentially glued and form a main structure of the component module; the main structure periphery of the component module is provided with an aluminum alloy frame; the connectors are a positive electrode connector and a negative electrode connector, and the two connectors are respectively arranged on both sides of the component module; and the junction box is arranged in the honeycomb core layer. The photovoltaic honeycomb component module not only has technical advantages of photovoltaic cells, but also has all performance characteristics of aluminum honeycomb plates, and better solves such problems as peeling and falling off of the photovoltaic component and materials, heat dissipation of a diode in the junction box, and the like. The photovoltaic honeycomb component module has the advantages of standard module structure design, high integrity, convenient installation and relative low cost.

Description

A kind of photovoltaic cellular component module
Technical field
The utility model relates to a kind of novel photovoltaic building material, is specifically related to a kind of photovoltaic cellular component module, and it both can be used for solar electrical energy generation, can be used as the building materials of building top layer or body of wall again.
Background technology
Because of the needs of energy crisis and sustainable development, photovoltaic generation particularly BIPV is one of important techniques means.The optimum organization of photovoltaic and building has vast market, and the photovoltaic cellular component will be an important selection.Solar-energy photo-voltaic cell of the prior art, its photovoltaic panel adopt fixed mount to be layed in the building top layer, connect through cable between the photovoltaic panel, and this mounting means cost is high, installation is complicated.And cellular board of the prior art is mainly used in building field, function singleness.
Chinese patent CN201605712 U discloses a kind of solar energy cellular board, comprising: upper strata aluminium alloy panel, first adhesive-layer, aluminium honeycomb core, second adhesive-layer, lower floor's aluminium alloy panel; Solar panels also are set on the aluminium alloy panel of upper strata, the 3rd layer of adhesive-layer arranged between these solar panels and the upper strata aluminium alloy panel; Solar panels one side is provided with the socket port, and another side is provided with the plug port suitable with the socket port, and socket port, plug port are installed between upper strata aluminium alloy panel and the lower floor's aluminium alloy panel, and is respectively equipped with lead and is connected with solar panels.The assembly unit of polylith solar energy cellular board through socket port and the butt joint of plug port, is applicable to be installed in roof, balcony or metope together therebetween.The technical scheme of this patent is just simply with finished product photovoltaic module and the bonding combination of finished product aluminum honeycomb panel; There is following deficiency in it: one of which: because aluminum honeycomb panel material can occur and peel off the problem of coming off in application; At thick and heavy photovoltaic module of its surface adhesion; Photovoltaic module and material are peeled off the problem of coming off will be more serious, and its safety can't ensure in practical applications, and present building surface has no longer allowed to use bonding constructional materials; They are two years old; The junction box of photovoltaic module is necessary vitals with its bypass protection diode; Usually be bonded in the back side of photovoltaic module; And having only the external treatment that junction box and bypass diode is placed on the solar energy cellular board according to the structure of above-mentioned patent, this just exists this bladder meridian connecting with nape to lack globality by cellular board; As will be positioned in the solar energy cellular board, there is the heat dissipation problem of diode in the junction box; Its four: this patent " is provided with solar panels; the 3rd layer of adhesive-layer arranged between these solar panels and the upper strata aluminium alloy panel " on the aluminium alloy panel of upper strata; The upper strata aluminium alloy panel is a material the most expensive in the aluminum honeycomb panel; This combination not only produces material and peels off the problem of coming off, and directly causes the increase of cost.
Summary of the invention
To the problem that exists in the above-mentioned prior art, the purpose of the utility model is to provide a kind of photovoltaic cellular component module, and it has the technical advantage of photovoltaic cell; The all properties characteristic that also possesses aluminum honeycomb panel; And preferably resolve photovoltaic module and material peel off come off and junction box in problems such as diode radiating, the modular structure design of its standard, globality is strong; The convenient installation, cost is relatively low.
The utility model is the technical scheme that its purpose of realization is taked:A kind of photovoltaic cellular component module comprises the photovoltaic module that is made up of photovoltaic panel, connector and junction box, and the lower floor of said photovoltaic panel is bonding successively last Hot melt glue film, honeycomb sandwich layer, following Hot melt glue film and backboard, the agent structure of constituent components module; The agent structure periphery of said assembly module is established aluminum alloy frame; Said connector is anodal connector and negative pole connector, is located at the both sides of this assembly module respectively; Said junction box is built in the honeycomb sandwich layer.
Said honeycomb sandwich layer is interconnective aluminium matter hexagon honeycomb, and overall distribution is on backboard, and said honeycomb inner chamber vacuumizes; Said backboard is aluminium backboard or stainless steel backboard.
Said junction box comprises junction box inner casing and junction box shell, and said junction box shell medium position is established the heat radiation window, or establishes the heat radiation window at said junction box inner casing side; Bypass diode radiating surface in the said junction box protrudes from outside the junction box through said heat radiation window, places on the backboard or places on the said aluminum alloy frame.
Upper and lower frid is established along its length direction in said aluminum alloy frame top, and both constitute the photovoltaic panel mounting groove, and said photovoltaic panel mounting groove is connected on the stiffener, and the zone that said frid down and stiffener constitute is the honeycomb core plate assembly section; Said its length direction of stiffener lower end edge is established internal layer fluid sealant infill panel.
Said stiffener upper end and photovoltaic panel mounting groove reverse position are established aluminium sheet groove and outer sealed adhesive slot along its length direction.
Said stiffener is established frame screw installing hole; The surface of said internal layer fluid sealant infill panel is the plucking structure.
Can know by technique scheme:The utility model has fully played the technical advantage of photovoltaic module and aluminum honeycomb panel, and has substituted the highest aluminum deck of aluminum honeycomb panel cost with photovoltaic module, realizes lower photovoltaic generation and building heat preservation and the decoration functions of cost; The junction box of photovoltaic module is built in the aluminium honeycomb core layer, and bypass diode is installed on back side aluminium sheet or the aluminum alloy frame, has solved heat dissipation problem; Adopt aluminum alloy frame to connect in the technical scheme, the module that makes the photovoltaic cellular component be designed to standard becomes possibility, need not cable between the module and connects, and good waterproof sealing Treatment Design is arranged between the module; Its special-purpose aluminum alloy frame is fixed on photovoltaic module and aluminium honeycomb core and back side aluminium sheet in the framework; And through HTHP with vacuumize lamination and form; Material is not peeled off the problem of coming off, and with screw frame is fixed on the mounting material of building surface, does not have security hidden trouble.The technique scheme combination makes the utility model become a kind of novel composite architectural materials, can directly substitute the insulation and the ornament materials of building, has really realized the design of architecture-integral.
Description of drawings
Below in conjunction with accompanying drawing and the specific embodiment to the utility model further explain.
Fig. 1 is the utility model sectional structure sketch map;
Fig. 2 is the sketch map of the terminal box inner casing embodiment one of the utility model;
Fig. 3 is the sketch map of the junction box shell embodiment one of the utility model;
Fig. 4 is the sketch map of the junction box assembling embodiment one of the utility model;
Fig. 5 is the sketch map of the terminal box inner casing embodiment two of the utility model;
Fig. 6 is the sketch map of the junction box shell embodiment two of the utility model;
Fig. 7 is the sketch map of the junction box assembling embodiment two of the utility model;
Fig. 8 is the broken section structural representation that the adjacent photovoltaic cellular component module of the utility model is installed;
Fig. 9 installs main TV structure sketch map for the adjacent photovoltaic cellular component module of the utility model;
Figure 10 is the sketch map one of the utility model side-looking structure;
Figure 11 is the utility model side-looking part section structural representation two;
Figure 12 is the utility model side-looking part section structural representation three;
Figure 13 is the utility model side-looking part section structural representation four;
Figure 14 is the utility model master TV structure sketch map;
Figure 15 is the sketch map in the aluminum alloy frame cross section of the utility model.
Each Reference numeral title in the accompanying drawing is: 1, photovoltaic module mounting groove, 2, outer fluid sealant fill area, 3, the aluminium sheet mounting groove, 4, internal layer fluid sealant fill area, 5, photovoltaic panel; 6, anodal connector, 7, aluminum alloy frame, 8, aluminium sheet, 9, outer fluid sealant, 10, the internal layer fluid sealant; 11, keel, 12, installing hole, 13, the terminal box shell, 14, buckle, 15, the heat radiation window; 16, terminal box inner casing, 17, frame screw installing hole, 18, metal connecting sheet, 19, diode, 20, back side aluminium sheet; 21, photovoltaic cell conduction band through wires hole, 22, photovoltaic module conduction band link, 23, installing hole, 24, photovoltaic module cable link; 25, hot melt adhesive film, 26, aluminium honeycomb core, 27, terminal box, 28, building surface; 29, negative pole connector, 30, stiffener, 31, the honeycomb core plate assembly section, 32, internal layer fluid sealant infill panel.
The specific embodiment
Like Fig. 1, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13 and shown in Figure 14; Photovoltaic cellular component module in this instance; Comprise: the photovoltaic panel 5 on surface, be aluminium honeycomb core 26, Hot melt glue film 25, back side aluminium sheet 20 successively downwards; Bonding each other through melting glued membrane 25 to each other, molded through HTHP and vacuum pumpin layer, be installed in the module of formation standards in the special-purpose aluminum alloy frame 7.The module both sides have anodal connector 6, negative pole connector 29 respectively, and the anodal connector 6 between adjacent two modules can be directly tight to mortise lock with negative pole connector 29.Interconnective aluminium honeycomb core just as numerous i iron, sandwich layer distributes and is fixed in the whole plate face, makes plate have very high strength structure and planeness, good heat-insulating property.The dedicated aluminium alloy frame has solved material and has peeled off the problem of coming off.
Like Fig. 2, Fig. 3, shown in Figure 4: terminal box inner casing 16 and terminal box shell 13, both connect by buckle 14 and are combined into terminal box 27, are bonded in the back side of photovoltaic panel 5, and the radiating surface protrusion heat radiation window 15 of diode 19 is with the 20 fixing heat radiations of back side aluminium sheet.Establish 4 metal connecting sheets and 3 diodes 19 (quantity of metal connecting sheet and diode is decided according to the actual conditions needs) in the junction box inner casing; Diode 19 the two poles of the earth are connected across between the two adjacent metal braces, and the conduction band link 22 on metal connecting sheet 18 is connected with the photovoltaic cell conduction band that from through wires hole 21, penetrates; Junction box shell 13 medium positions are established heat radiation window 15.The size and the diode radiating face of heat radiation window are suitable.Diode 19 is located at the medium position of junction box inner casing 16, and its radiating surface protrudes from the junction box shell through the heat radiation window 15 of junction box shell.
Like Fig. 5, Fig. 6, shown in Figure 7: terminal box inner casing 16 and terminal box shell 13, be combined into terminal box 27, be bonded in the back side of photovoltaic panel 5 and the inboard of aluminum alloy frame 7, the radiating surface protrusion heat radiation window 15 of diode 19 is with aluminum alloy frame 7 fixing heat radiations.
Shown in figure 15, frid and following frid are established along its length direction in aluminum alloy frame 7 tops, and the two constitutes photovoltaic panel mounting groove 1, and photovoltaic panel mounting groove 1 is connected on the stiffener 30, and the zone that following frid and stiffener constitute is honeycomb core plate assembly section 31; Internal layer fluid sealant infill panel 32 is established in said stiffener lower end, and its top constitutes internal layer fluid sealant fill area 4.Stiffener upper end and photovoltaic panel mounting groove reverse position are established aluminium sheet groove 3 and outer sealed adhesive slot 2.The surface of outer sealed adhesive slot 2 is the plucking structure.Reinforcing rib is established frame screw installing hole 17, and the surface of internal layer fluid sealant infill panel 32 is the plucking structure.
As shown in Figure 8: the anodal connector 6 between adjacent two modules can be directly tight to mortise lock with negative pole connector 29.Module connects the processing in slit: internal layer fluid sealant 10, in interleave aluminium sheet 8 insulation blockings, outer fluid sealant 9.
The utility model surface is a photovoltaic panel; Intermediate core layer is an aluminium matter hexagon honeycomb, and the back side is alloy aluminum thin plate or corrosion resistant plate, and the special-purpose hot melt adhesive film of one deck is arranged between intermediate core layer and surface and the back side; Through vacuumizing and the moulding of HTHP compound sticking, and be assemblied in the special-purpose aluminum alloy frame.Interconnective aluminium honeycomb core just as numerous i iron, sandwich layer distributes and is fixed in the whole plate face, makes plate have very high strength structure and planeness, good heat-insulating property.The dedicated aluminium alloy frame has solved material and has peeled off the problem of coming off.
The utility model can be realized the modular structure design of standard, and junction box is built in the honeycomb sandwich layer, and the outside has no projecting part.The module combinations structure design of standard has been adopted in electric installation, and the assembly both sides are equipped with the positive pole and the negative pole connector of special-purpose photovoltaic module.System installs only need the alignment of photovoltaic cellular component module be fixed and gets final product, and need not connect at the scene with cable.
The utility model can directly substitute the insulation and the ornament materials of building roof and exterior wall, and its mounting means is simple and reliable, has the excellent waterproof sealing function, has realized the photovoltaic generation function in the time of as the building surface material.Technological deficiencies such as the cost that the utility model has solved photovoltaic module and aluminum honeycomb panel is high, installation complicacy.Because the highest aluminum deck of aluminum honeycomb panel cost is replaced by photovoltaic module, has reduced the cost of aluminum honeycomb panel.The special junction box and the aluminum alloy frame that are based upon photovoltaic cellular component design install and fix technology, have solved the heat radiation difficult problem of junction box built in bypass diode, and bonding the peeling off easily of the sandwich layer of aluminum honeycomb panel comes off and a difficult problem such as waterproof sealing.And based on the novel photovoltaic cellular component structure of aluminum honeycomb panel, have heat preservation energy-saving, light weight fire prevention, noise reduction sound, high strength, anticorrosive, no light pollution, good planeness, green generating and system cost and effectively optimize.The module combinations technology of standard greatly reduces material and the cost of labor that system installs, and has really realized the integrated of photovoltaic building.

Claims (7)

1. photovoltaic cellular component module; Comprise the photovoltaic module that constitutes by photovoltaic panel, connector and junction box; It is characterized in that: the lower floor of said photovoltaic panel is bonding successively last Hot melt glue film, honeycomb sandwich layer, following Hot melt glue film and backboard, the agent structure of constituent components module; The agent structure periphery of said assembly module is established aluminum alloy frame; Said connector is anodal connector and negative pole connector, is located at the both sides of this assembly module respectively; Said junction box is built in the honeycomb sandwich layer.
2. photovoltaic cellular component module according to claim 1 is characterized in that: said honeycomb sandwich layer is interconnective aluminium matter hexagon honeycomb, and overall distribution is on backboard, and said honeycomb inner chamber vacuumizes; Said backboard is aluminium backboard or stainless steel backboard.
3. photovoltaic cellular component module according to claim 1 is characterized in that: said junction box comprises junction box inner casing and junction box shell, and said junction box shell medium position is established the heat radiation window, or establishes the heat radiation window at said junction box inner casing side; Bypass diode radiating surface in the said junction box protrudes from outside the junction box through said heat radiation window, places on the backboard or places on the said aluminum alloy frame.
4. photovoltaic cellular component module according to claim 1; It is characterized in that: upper and lower frid is established along its length direction in said aluminum alloy frame top; Both constitute the photovoltaic panel mounting groove; Said photovoltaic panel mounting groove is connected on the stiffener, and the zone that said frid down and stiffener constitute is the honeycomb core plate assembly section; Said its length direction of stiffener lower end edge is established internal layer fluid sealant infill panel.
5. photovoltaic cellular component module according to claim 4 is characterized in that: said stiffener upper end and photovoltaic panel mounting groove reverse position are established aluminium sheet groove and outer sealed adhesive slot along its length direction.
6. photovoltaic cellular component module according to claim 4 is characterized in that: said stiffener is established frame screw installing hole; The surface of said internal layer fluid sealant infill panel is the plucking structure.
7. photovoltaic cellular component module according to claim 5 is characterized in that: said stiffener is established frame screw installing hole; The surface of said outer sealed adhesive slot is the plucking structure.
CN2012200734548U 2012-03-01 2012-03-01 Photovoltaic honeycomb component module Withdrawn - After Issue CN202500276U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200734548U CN202500276U (en) 2012-03-01 2012-03-01 Photovoltaic honeycomb component module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200734548U CN202500276U (en) 2012-03-01 2012-03-01 Photovoltaic honeycomb component module

Publications (1)

Publication Number Publication Date
CN202500276U true CN202500276U (en) 2012-10-24

Family

ID=47036892

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012200734548U Withdrawn - After Issue CN202500276U (en) 2012-03-01 2012-03-01 Photovoltaic honeycomb component module

Country Status (1)

Country Link
CN (1) CN202500276U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013127329A1 (en) * 2012-03-01 2013-09-06 安徽长远绿色能源有限公司 Photovoltaic junction box for photovoltaic cell component modules

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013127329A1 (en) * 2012-03-01 2013-09-06 安徽长远绿色能源有限公司 Photovoltaic junction box for photovoltaic cell component modules

Similar Documents

Publication Publication Date Title
CN102593218B (en) Photovoltaic honeycomb component module with heat collecting pipe
CN102587599B (en) Photovoltaic honeycomb component module
CN103104074B (en) Photovoltaic structural element module for building
CN102117857B (en) Photovoltaic and photo-thermal integrated flat plate solar module
CN201162294Y (en) Photovoltaic glass curtain wall
CN102800724B (en) Sealing assembly for side frames of building photovoltaic modules
CN203654630U (en) Photovoltaic tile for being integrated with roof building
CN102593220B (en) Aluminum alloy frame for photovoltaic honeycomb assembly modules
CN203129457U (en) Building photovoltaic element module
CN201665938U (en) Novel hollow sandwich glass solar module
CN114171616A (en) Crystal silicon BIPV building component and manufacturing method thereof
CN202500276U (en) Photovoltaic honeycomb component module
CN202519894U (en) Aluminum alloy frames for photovoltaic beehive component module
CN103321360A (en) Compound solar battery roof faceplate and production method thereof
CN201991392U (en) Film photovoltaic hollow and vacuum combined member with strong heat insulating performance
CN202081540U (en) Building integrated photovoltaics (BIPV) laminar hollow glass curtain wall structure
CN215106817U (en) Heat preservation and decoration integrated plate with solar power generation function
CN202307937U (en) Solar battery pack and aluminium profile
CN208225889U (en) A kind of SMC monoblock type photovoltaic module
CN203150588U (en) Unit type solar photoelectric energy-saving board
CN202454591U (en) Photovoltaic heat-tube honeycomb component module
CN102808467A (en) Double-hollow glass curtain wall component
CN201946617U (en) Photovoltaic and photo-thermal integrated flat plate solar module
EP2437003A1 (en) Solar panel for glazing system
CN218714454U (en) Novel photovoltaic module installation mechanism of building photovoltaic integration

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20121024

Effective date of abandoning: 20130306

RGAV Abandon patent right to avoid regrant