CN102569708A - Auto wire connection matching device for storage batteries and method - Google Patents
Auto wire connection matching device for storage batteries and method Download PDFInfo
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- CN102569708A CN102569708A CN2012100554770A CN201210055477A CN102569708A CN 102569708 A CN102569708 A CN 102569708A CN 2012100554770 A CN2012100554770 A CN 2012100554770A CN 201210055477 A CN201210055477 A CN 201210055477A CN 102569708 A CN102569708 A CN 102569708A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses an auto wire connection matching device for storage batteries and a method. The matching device comprises a wire connection plate, wherein a plurality of isolation blocks are arranged on the lower plane surface of the connection plate, a metal sheet is fixed on the isolation block, the position of the metal sheet vertically corresponds to a corresponding battery terminal therebelow, the isolation blocks are arranged at intervals so as to avoid contact between each two adjacent metal sheets, the metal sheets at the two ends of the wire connection plate are connected with the corresponding connection wires of charge-discharge equipment, the metal sheet in the middle of the wire connection plate is connected through a connecting wire, the wire connection plate is connected with a lifting system, and the lifting system drives the wire connection plate to lift so as to enable the metal sheets to be in contact with the corresponding battery terminals therebelow. The auto wire connection matching device provided by the invention enables a plurality of batteries to accomplish automatic wire connection at the same time, and is simple, convenient and quick.
Description
Technical field
The present invention relates to the storage battery field, is that a kind of storage battery automatic connecting changes into the combo device and method.
Background technology
The storage battery line all adopts manual line, adopts manual scale, record in the battery formation process or adopts recorder recording cell data.Artificial scale is with measuring cell voltage and record one by one, carrying out combo according to the voltage that writes down then.Because Measuring Time there are differences, the cell voltage that different people is measured between especially different circuits there are differences, and the cell voltage of record can not accurately reflect the battery discharge characteristic, has certain inhomogeneities when causing the battery combo between battery.Or useful recorder, but change into all at every turn and will again the data acquisition line be connected on the battery terminal, after changing into, battery again data wire is removed, and time-consuming, not easy to operate during large-scale production.To change into combo more loaded down with trivial details for line when traditional storage battery was produced, and the accurate combo consistency of time-consuming and battery can't effectively ensure, battery in use is easy to generate single only the backwardness and causes that whole Battery pack returns goods or scrap after the combo.
It is as shown in Figure 3 that the manual line of storage battery changes into the combo process chart, and steps in sequence is: battery puts, leads that line, manual line, inspection circuit, battery charging and discharging change on the shelf, scale and write down, change into end, line is taken off in craft, line is gone into storehouse, combo, battery undercarriage.Shortcoming: battery is put on the shelf and is changed into when discharging and recharging, and line all will be led out line at every turn from storehouse, connects line between battery one by one by hand, takes off line between battery one by one, also will and send into storehouse with the line arrangement.Need several professionals to wait for and need in the battery formation process and carry out scale and record by a battery, can not in time find to exist the battery of defective fault, time-consuming, efficient is low.Record data certainly exist time difference; There is deviation in the different scale personnel scale data recorded of different circuits and is difficult for concentrating in together; Data recorded can not automatic screening; Be difficult to guarantee battery combo consistency, whole Battery pack in use is prone to single only backward, and single behindhand battery can cause the whole Battery pack lost of life.Technology is loaded down with trivial details, inefficiency, and cost of labor is high, and battery consistency is difficult to guarantee, the whole Battery pack lost of life.
It is as shown in Figure 4 that the storage battery line of employing recorder changes into the combo process chart; The steps include: that battery puts, leads line and data acquisition line and recorder on the shelf, manual line, connect that data acquisition line, inspection circuit, battery charging and discharging change into, the recorder self-timing writes down many battery charging and discharging data simultaneously, change into end, the data acquisition line is taken off in craft, line, line and data acquisition line are taken off in craft and recorder is gone into storehouse, combo, battery undercarriage by hand.Shortcoming: line, data acquisition line and recorder all will be led out line at every turn from storehouse; Manual line be connected the data acquisition line; Change into and also need manual take off one by one line and data acquisition line when finishing, also will and send into storehouse with the line arrangement, recorder also will be sent into the put area of regulation.Can not in time find to exist the battery of defective fault in the battery formation process, time-consuming, efficient is low.Recorder data recorded in the different circuits is difficult for concentrating in together relatively screens combo, and data can not automatic screening.Technology is loaded down with trivial details, inefficiency, and cost of labor is high.
Summary of the invention
Technical problem to be solved by this invention has just provided a kind of storage battery automatic connecting and has changed into the combo device and method; Manual line in the time of can solving accumulator cell charging and discharging; Accomplish and also will take off line by hand after the charging, hand dipping and record when surveying battery charging and discharging curtage parameter; There is asynchronism in the battery charging and discharging data of record, carry out the battery combo according to the record of hand dipping and have difficult problems such as consistency difference, have improved production efficiency; Reduce production cost, improved battery combo consistency.
For solving the problems of the technologies described above; The present invention adopts following technical scheme: a kind of storage battery automatic connecting changes into the combo device, it is characterized in that: comprise a line connection board, said line connection board lower plane is provided with several collets; Be fixed with sheet metal on the said collets; The position of sheet metal is vertical corresponding with below corresponding battery terminal, is provided with between the said collets at interval to avoid the contact of adjacent metal sheet, wherein; The sheet metal at line connection board two ends is connected with the corresponding line of charging/discharging apparatus; Sheet metal in the middle of the line connection board is connected by connecting line, and said line connection board connects jacking system, and said jacking system drives line connection board and goes up and down to make sheet metal and below corresponding battery termination contact.
As preferably, said collets and line connection board are provided with spring.
As preferably, said line connection board lower plane is provided with spring holder, and the spring upper end is fixed with line connection board, and spring housing is located at the spring holder outside simultaneously.
As preferably, be provided with a cylinder shape groove on the said collets, said spring lower end is located in the cylinder shape groove.
As preferably, said sheet metal connects the data acquisition line, and the data acquisition line is connected with computer and realizes that the battery online in real time monitors and data acquisition.
As preferably; Said several collets are arranged in a linear and quantity is even number along the line connection board lower plane; The number of sheet metal on the said line connection board and data acquisition line is 2 times of number of batteries of putting on the shelf, guarantees the corresponding sheet metal of each terminal and data acquisition line of battery.
As preferably, said line connection board is steel plate or PVC plate, and said jacking system is controlled lifting action by PLC.
In addition, the present invention also provides a kind of storage battery automatic connecting of above-mentioned combo device that uses to change into method for group matching, it is characterized in that the steps include:
At first, be located at storage battery on the frame of sheet metal below and make the position of sheet metal vertical corresponding with below corresponding battery terminal;
Then, start jacking system, jacking system drives line connection board and goes up and down to make sheet metal and below corresponding battery termination contact to realize automatic connecting;
Secondly, said sheet metal connects the data acquisition line, and the data acquisition line is connected with computer, behind the automatic connecting, and computer automatic on-line monitoring battery status and inspection circuit;
Once more, the beginning battery charging and discharging changes into, and simultaneously, computer is gathered the data of every cell voltage, every road battery current and discharge time automatically;
At last, battery charging and discharging is accomplished, and changes into end, according to the data of computer collection storage battery is carried out combo, the battery undercarriage.
Preferably, the sheet metal connecting line connected mode in the middle of the said line connection board does, 2n sheet metal linked to each other with connecting line with 2n+1 sheet metal, and n is a natural number, and the maximum of n equates with total number of elements of this road battery, finally realizes the series connection between the battery of same road.
Further, the same polarity sheet metal at line connection board two ends is connected with lead, the more corresponding line of lead and charging/discharging apparatus is linked to each other, realize the parallel connection of multichannel battery.
Beneficial effect of the present invention is:
1, can regulate the line connection board height through PLC control jacking system, be applicable to the battery of the different model of differing heights;
2, line and data acquisition line all are fixed on the line connection board, and battery is put on the shelf when changing into, and needn't remove storehouse neck connecting line, also needn't when changing into end, send connecting line toward storehouse;
3, according to cell height, regulate the line connection board height through PLC control jacking system, make many batteries accomplish automatic connecting (even battery terminal just has deviation also can be suitable for) simultaneously.Do not need manual line and be connected the data acquisition line; Also needn't change into and take off line and data acquisition line when finishing at battery; Only need to regulate the line connection board height through PLC control jacking system, the terminal that makes many batteries is with the disengaging of the sheet metal on the line connection board and keep certain distance to get final product.Simply, convenient, fast;
4, after the battery automatic connecting finishes, can realize on-line monitoring, check circuit automatically quickly, the investigation fault is efficient and convenient;
The data of 5, gathering automatically have synchronism, and during combo, data are convenient to concentrate, but utilize the computer automatic screening, even the multichannel battery also can screen and combo easily;
6, with artificial few, efficient is high, has improved the consistency of battery combo, has improved the whole Battery pack life-span.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is an A place enlarged diagram among Fig. 1;
Fig. 3 changes into the combo process chart for the manual line of storage battery;
Fig. 4 changes into the combo process chart for the storage battery line that adopts recorder;
Fig. 5 changes into the process chart that line that the combo device carries out changes into combo for using storage battery automatic connecting of the present invention.
Embodiment
As depicted in figs. 1 and 2, for a kind of storage battery automatic connecting of the present invention changes into the combo device, storage battery automatic connecting panel assembly 1 is located at row's storage battery 4 tops; Comprise a line connection board 11, said line connection board lower plane is provided with several collets 13, is fixed with sheet metal 14 on the said collets; The position of sheet metal is vertical corresponding with below corresponding battery terminal, is provided with between the said collets at interval to avoid the contact of adjacent metal sheet, wherein; The sheet metal at two ends is connected with the corresponding line of charging/discharging apparatus, and middle sheet metal is connected by connecting line 15, and its connected mode does; 2n sheet metal linked to each other with connecting line with 2n+1 sheet metal; N is a natural number, and the maximum of n equates with total number of elements of this road battery, finally realizes the series connection between the battery of same road.
(because each anode (negative pole) connects the negative pole (positive pole) of adjacent cell, if therefore corresponding anode in sheet metal below, then the sheet metal connection of sheet metal and adjacent corresponding GND; And the like arrange; In like manner, if the corresponding GND in sheet metal below, then the sheet metal connection of sheet metal and adjacent corresponding anode); Said line connection board connects jacking system 2, and said jacking system drives line connection board and goes up and down to make sheet metal and below corresponding battery termination contact.Said collets and line connection board are provided with spring 12.Said line connection board lower plane is provided with spring holder 16, and the spring upper end is fixed with line connection board, and spring housing is located at the spring holder outside simultaneously.Said collets upper end is provided with a cylinder shape groove, and said spring lower end is located in the cylinder shape groove.Said sheet metal connects the data acquisition line, and the data acquisition line is connected with computer 3 and realizes monitoring of battery online in real time and data acquisition.Said several collets are arranged in a linear and quantity is even number along the line connection board lower plane.Said line connection board is steel plate or PVC plate.Said jacking system is controlled lifting action by PLC.
As shown in Figure 5, use storage battery automatic connecting of the present invention to change into line that the combo device carries out and change into the combo technology point and comprise:
(1) the storage battery automatic connecting of selecting for use changes into the combo device, and the number of sheet metal on its line connection board and data acquisition line is 2 times of number of batteries of putting on the shelf, guarantees the corresponding sheet metal of each terminal and data acquisition line of battery.
(2) according to putting the height of battery on the shelf; Regulate the height of storage battery automatic connecting plate through PLC control jacking system; Make sheet metal and the closely contact (even battery terminal just have deviation also can closely contact) corresponding one by one simultaneously on the line connection board, can realize automatic connecting with many battery terminals.
(3) sheet metal at line connection board two ends is connected with the respective gut of charging/discharging apparatus; Middle sheet metal is connected by connecting line 15; Its connected mode does, 2n sheet metal linked to each other with connecting line with 2n+1 sheet metal, and n is a natural number; The maximum of n equates with total number of elements of this road battery, finally realizes the series connection between the battery of same road.
(4) line connection board two ends same polarity sheet metal is connected with lead, the more corresponding line of lead and charging/discharging apparatus is linked to each other, can realize the parallel connection of multichannel battery.
(5) each sheet metal on the line connection board all is connected with data and gathers line, and the data acquisition line is connected with computer, collection every cell voltage, every road battery current and discharge time automatically in the time of can realizing that on-line monitoring and battery change into combo in the battery formation process.
Needn't take off line and data acquisition line when (6) battery changes into and finishes, only need to regulate the line connection board height, make the terminal and the disengaging of the sheet metal on the line connection board of many batteries and keep certain distance, make things convenient for the battery undercarriage to get final product through PLC control jacking system.
(7) data of computer collection have synchronism, and data are easy to concentrate and carry out automatic screening and carry out combo according to the data of screening with computer.
On the storage battery automatic connecting plate spring is arranged, spring connects collets, is fixed with sheet metal on the collets; Height through jacking system adjusting automatic connection plate makes sheet metal closely contact with battery terminal, even there is height difference in battery terminal; Spring on the line connection board can guarantee that also sheet metal closely contacts with battery terminal, and the sheet metal at two ends is connected with the corresponding line of charging/discharging apparatus, and middle sheet metal is connected by connecting line 15; Its connected mode does, 2n sheet metal linked to each other with connecting line with 2n+1 sheet metal, and n is a natural number; The maximum of n equates with total number of elements of this road battery, finally realizes the series connection between the battery of same road, when Battery Interconnecting Cables; Falling head through PLC control jacking system is regulated the automatic connecting plate makes sheet metal closely contact with battery terminal, can realize the series connection between battery.All be connected with the data acquisition line on each sheet metal, the terminal of data acquisition line links to each other with computer, has realized battery on-line real time monitoring and data acquisition.Battery raises the automatic connecting plate through the PLC jacking system after accomplishing and discharging and recharging, and sheet metal and battery terminal are disengaged.Whole process does not need artificial line, line taking, hand dipping and data such as recording cell charging and discharging currents, voltage and time.
For example the 6-DZM-12Ah Battery Interconnecting Cables changes into combo, adopt as diagram 3 (, abbreviating scheme one as) for convenient explanation, as illustrate 4 (, abbreviating scheme two as) for convenient explanation, as illustrating the technological process of 5 (, abbreviating the present invention as) for convenient explanation, contrast as follows:
For example the 6-DZM-20Ah Battery Interconnecting Cables changes into combo, adopt as diagram 3 (, abbreviating scheme one as) for convenient explanation, as illustrate 4 (, abbreviating scheme two as) for convenient explanation, as illustrating the technological process of 5 (, abbreviating the present invention as) for convenient explanation, contrast as follows:
Claims (10)
1. a storage battery automatic connecting changes into the combo device, it is characterized in that: comprise a line connection board (11), said line connection board lower plane is provided with several collets (13); Be fixed with sheet metal (14) on the said collets; The position of sheet metal is vertical corresponding with below corresponding battery terminal, is provided with between the said collets at interval to avoid the contact of adjacent metal sheet, wherein; The sheet metal at line connection board two ends is connected with the corresponding line of charging/discharging apparatus; Sheet metal in the middle of the line connection board is connected by connecting line (15), and said line connection board connects jacking system (2), and said jacking system drives line connection board and goes up and down to make sheet metal and below corresponding battery termination contact.
2. storage battery automatic connecting according to claim 1 changes into the combo device, it is characterized in that: said collets and line connection board are provided with spring (12).
3. storage battery automatic connecting according to claim 2 changes into the combo device, it is characterized in that: said line connection board lower plane is provided with spring holder (16), and the spring upper end is fixed with line connection board, and spring housing is located at the spring holder outside simultaneously.
4. storage battery automatic connecting according to claim 3 changes into the combo device, it is characterized in that: said collets upper end is provided with a cylinder shape groove, and said spring lower end is located in the cylinder shape groove.
5. storage battery automatic connecting according to claim 4 changes into the combo device, it is characterized in that: said sheet metal connects the data acquisition line, and the data acquisition line is connected with computer (3) and realizes monitoring of battery online in real time and data acquisition.
6. change into the combo device according to each described storage battery automatic connecting of claim 1 to 5; It is characterized in that: said several collets are arranged in a linear and quantity is even number along the line connection board lower plane; The number of sheet metal on the said line connection board and data acquisition line is 2 times of number of batteries of putting on the shelf, guarantees the corresponding sheet metal of each terminal and data acquisition line of battery.
7. storage battery automatic connecting according to claim 6 changes into the combo device, it is characterized in that: said line connection board is steel plate or PVC plate, and said jacking system is controlled lifting action by PLC.
8. use the storage battery automatic connecting of the said combo device of claim 1 to change into method for group matching, it is characterized in that the steps include:
At first, be located at storage battery on the frame of sheet metal (14) below and make the position of sheet metal vertical corresponding with below corresponding battery terminal;
Then, start jacking system (2), jacking system drives line connection board and goes up and down to make sheet metal and below corresponding battery termination contact to realize automatic connecting;
Secondly, said sheet metal connects the data acquisition line, and the data acquisition line is connected with computer (3), behind the automatic connecting, and computer automatic on-line monitoring battery status and inspection circuit;
Once more, the beginning battery charging and discharging changes into, and simultaneously, computer is gathered the data of every cell voltage, every road battery current and discharge time automatically;
At last, battery charging and discharging is accomplished, and changes into end, according to the data of computer collection storage battery is carried out combo, the battery undercarriage.
9. storage battery automatic connecting according to claim 8 changes into method for group matching; It is characterized in that: sheet metal connecting line (15) connected mode in the middle of the said line connection board does; 2n sheet metal linked to each other with connecting line with 2n+1 sheet metal; N is a natural number, and the maximum of n equates with total number of elements of this road battery, finally realizes the series connection between the battery of same road.
10. storage battery automatic connecting according to claim 9 changes into method for group matching, it is characterized in that: the same polarity sheet metal at line connection board two ends is connected with lead, the more corresponding line of lead and charging/discharging apparatus is linked to each other, realize the parallel connection of multichannel battery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100554770A CN102569708B (en) | 2012-03-06 | 2012-03-06 | Auto wire connection matching device for storage batteries and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012100554770A CN102569708B (en) | 2012-03-06 | 2012-03-06 | Auto wire connection matching device for storage batteries and method |
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| CN102569708A true CN102569708A (en) | 2012-07-11 |
| CN102569708B CN102569708B (en) | 2013-12-25 |
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Cited By (5)
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| CN104459222A (en) * | 2014-11-20 | 2015-03-25 | 惠州市德赛电池有限公司 | Device for automatically disassembling soft package battery test terminal |
| CN104617326A (en) * | 2015-02-02 | 2015-05-13 | 淄博洁力电气设备有限公司 | Fast connection mechanism for formation contact of power battery |
| CN106784454A (en) * | 2016-11-23 | 2017-05-31 | 超威电源有限公司 | A kind of lead accumulator turn on automatically connecting line aids in formation device |
| CN109167114A (en) * | 2018-08-28 | 2019-01-08 | 陕西中丰新能源有限公司 | A kind of four series connection forming technologies of large capacity square battery |
| CN112444752A (en) * | 2020-11-06 | 2021-03-05 | 超威电源集团有限公司 | Automatic connection detection device and connection method for lead-acid storage battery |
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| CN109167114A (en) * | 2018-08-28 | 2019-01-08 | 陕西中丰新能源有限公司 | A kind of four series connection forming technologies of large capacity square battery |
| CN112444752A (en) * | 2020-11-06 | 2021-03-05 | 超威电源集团有限公司 | Automatic connection detection device and connection method for lead-acid storage battery |
| CN112444752B (en) * | 2020-11-06 | 2024-01-26 | 超威电源集团有限公司 | Automatic connection detection device and connection method for lead-acid storage battery |
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| CN102569708B (en) | 2013-12-25 |
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