CN103230883A - Automatic grading control apparatus of power lithium battery - Google Patents
Automatic grading control apparatus of power lithium battery Download PDFInfo
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- CN103230883A CN103230883A CN2013100915383A CN201310091538A CN103230883A CN 103230883 A CN103230883 A CN 103230883A CN 2013100915383 A CN2013100915383 A CN 2013100915383A CN 201310091538 A CN201310091538 A CN 201310091538A CN 103230883 A CN103230883 A CN 103230883A
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Abstract
The invention relates to an automatic grading control apparatus of a power lithium battery. The automatic grading control apparatus comprises a battery loading unit, an automatic conveying unit, a bar code scanner, a battery OCV detection unit, a battery sorting unit, a battery storage unit and a central controller, wherein the central controller comprises a recognition module, a battery information storage module and a PLC control module, the recognition module and the battery information storage module form a signal connection, the battery information storage module and the PLC control module form a signal connection, the battery loading unit, the automatic conveying unit and the battery sorting unit are controlled by the PLC control module, and a power output terminal of the automatic conveying unit is connected with a conveying belt. The automatic grading control apparatus has the following beneficial effects that: grading is accurate, the system is stable, and human intervention is reduced; the apparatus can be used separately, and can further be integrated in a lithium battery production line; and the space is saved, on-site monitoring and data sharing can be achieved, special duty is not required, and system maintenance is convenient.
Description
Technical field
The present invention relates to the automatic stepping control device of a kind of dynamic lithium battery.
Background technology
In recent years, along with the raising of scientific and technological level and popularizing of new energy technology, dynamic lithium battery provides power as module combinations for Large Electric equipment.Lithium battery internal resistance etc. becomes the key factor in large-scale lithium battery module group life-span of influence.In order to improve the life-span of lithium battery module, need carry out strict internal resistance, voltage tester and quality grading to single lithium battery.The most artificial separation of available dynamic lithium battery stepping machine is main, and the efficiency of separation is also lower, and the sorting cost is higher, and in the stepping process too much artificial factor is arranged, and causes the stepping inferior quality.
Summary of the invention
The present invention is directed to the present battery stepping machine problem that human factor is big in the stepping process, the efficiency of separation is low, the sorting cost is high, proposed a kind of automatic stepping control device of the low dynamic lithium battery of man's activity, high integration, high opening, perfect function and cost of avoiding.
The automatic stepping control device of dynamic lithium battery of the present invention, it is characterized in that: comprise battery load units, automatic delivery unit, barcode scanner, battery OCV detecting unit, battery sorting unit, battery storage unit and central controller, described central controller comprises identification module, battery information memory module and PLC control module, and described identification module is connected with described battery information memory module signal, described battery information memory module is connected with described PLC control module signal; Described battery load units, described automatic delivery unit, described battery sorting unit all are controlled by described PLC control module, and the clutch end of described automatic delivery unit connects conveyer belt;
Described barcode scanner, battery OCV detecting unit are arranged along conveyer belt successively, and in the conveyer belt corresponding position battery are set and sweep sign indicating number district, OCV test section; Described barcode scanner is connected with described identification module, described battery OCV detecting unit is connected with described battery information memory module;
Described battery sorting unit comprises the support that has upper plate, several minutes gear, described minute gear be the corresponding both sides that are sequentially arranged in conveyer belt in twos, described upper plate is positioned at the top of described minute gear, described upper plate towards the one side of conveyer belt some slide rails are set, along the sucker that slide rail slides above minute gear, described sucker is controlled by described PLC control module; The battery classification of the different brackets that described minute gear pre-sets with the PLC control module respectively is corresponding one by one; Gear was communicated with described battery storage unit in described minute.
Described battery sorting unit arranges a branch gear, No. two branch gears, No. three branch gears, No. four branch gears, No. five branch gears and No. six branch gears, and the both sides that are distributed in the conveyer belt end of 6 described minute gear symmetries.
3 slide rails vertical with the direction of motion of conveyer belt are set on the described upper plate, 1 sucker of equal corresponding configuration on every slide rail, and the length of described slide rail is greater than the width of described conveyer belt.
On the conveyer belt between described battery OCV detecting unit and the described battery sorting unit battery Accreditation Waiting Area and battery delivery area are set.
The unit that the automatic stepping control module of described dynamic lithium battery can be used as automatic detection uses, and also can be integrated on the lithium battery production line.
During operation, battery moves into battery by the battery load units with battery and sweeps the sign indicating number district, barcode scanner is swept sign indicating number to battery then, battery is swept and after sign indicating number is finished the id information transfer of data of battery correspondence is stored to the battery information memory module, after treating that bar code scan is finished, battery enters the OCV test section, battery OCV detecting unit carries out storing the information that obtains into the battery information memory module equally behind the internal resistance of cell and the voltage tester to battery, be transferred to the PLC control module after in this moment battery information memory module that the information after the OCV detection of the IP of each battery and this battery is corresponding, the data that the PLC control module obtains the battery information memory module and predefined cell grade carry out the battery classification after indicating and contrasting, after the battery classification indicates and finishes, battery enters the battery Accreditation Waiting Area, by conveyer belt the battery in the battery Accreditation Waiting Area is indicated battery along the battery delivery area of conveyer belt to the sucker below of dividing the gear correspondence according to grade, this moment, the PLC control module was sent instruction to sucker, sucker is started working, the battery that will be positioned at the below picks up the back and arrives the corresponding gear place that divides along sliding guide rail movement, battery is transported to the battery storage module again and places.
The invention has the beneficial effects as follows: provide have high integration, high opening, perfect function, advanced and modular solution; Unit in the system through accurately the test, stepping, system stability reduces human intervention to greatest extent; Whole system adopts modular structural design, and the unit that both can be used as automatic detection uses, and also can be integrated on the lithium battery production line; The saving system takes up room, and avoids waste, and communication interface unit can be realized good on-site supervision, realizes data sharing can reaching unmanned fully, for the maintenance of system provides convenience.
Description of drawings
Fig. 1 is principle assumption diagram of the present invention.
Fig. 2 is front view of the present invention.
Fig. 3 is the structure chart of of the present invention minute gear.
Fig. 4 is vertical view of the present invention.
Fig. 5 is left view of the present invention.
The specific embodiment
Further specify the present invention below in conjunction with accompanying drawing
With reference to accompanying drawing:
The automatic stepping control device of dynamic lithium battery of the present invention, comprise battery load units 1, automatic delivery unit 2, barcode scanner, battery OCV detecting unit, battery sorting unit 3, battery storage unit and central controller 4, described central controller 4 comprises identification module, battery information memory module and PLC control module, and described identification module is connected with described battery information memory module signal, described battery information memory module is connected with described PLC control module signal; Described battery load units 1, described automatic delivery unit 2, described battery sorting unit 3 all are controlled by described PLC control module, and the clutch end of described automatic delivery unit 2 connects conveyer belt 21;
Described barcode scanner, battery OCV detecting unit are arranged along conveyer belt 21 successively, and in conveyer belt 21 corresponding positions battery are set and sweep sign indicating number district 211, OCV test section 212; Described barcode scanner is connected with described identification module, described battery OCV detecting unit is connected with described battery information memory module;
Described battery sorting unit 3 comprises the support 31 that has upper plate 311, several minutes gear 32, described minute gear 32 be the corresponding both sides that are sequentially arranged in conveyer belt 21 in twos, described upper plate 311 is positioned at the top of described minute gear 32, described upper plate 311 towards the one side of conveyer belt 21 some slide rails 3111 are set, along the sucker 3112 that slide rail slides above minute gear, described sucker is controlled by described PLC control module; The battery classification of the different brackets that described minute gear 32 pre-sets with the PLC control module respectively is corresponding one by one; Gear 32 was communicated with described battery storage unit in described minute.
Described battery sorting unit 3 arranges a branch gear 321, No. two branch gears 322, No. three branch gears 323, No. four branch gears 324, No. five branch gears 325 and No. six branch gears 326, and the both sides that are distributed in conveyer belt 21 ends of 6 described minute gear symmetries.
3 slide rails vertical with the direction of motion of conveyer belt 21 are set on the described upper plate 311,1 sucker of equal corresponding configuration on every slide rail, and the length of described slide rail is greater than the width of described conveyer belt 21.
On the conveyer belt 21 between described battery OCV detecting unit and the described battery sorting unit battery Accreditation Waiting Area 213 and battery delivery area 214 are set.
The unit that the automatic stepping control module of described dynamic lithium battery can be used as automatic detection uses, and also can be integrated on the lithium battery production line.
During operation, battery moves into battery by battery load units 1 with battery and sweeps sign indicating number district 4, barcode scanner is swept sign indicating number to battery then, battery is swept and after sign indicating number is finished the id information transfer of data of battery correspondence is stored to the battery information memory module, after treating that bar code scan is finished, battery enters OCV test section 5, battery OCV detecting unit carries out storing the information that obtains into the battery information memory module equally behind the internal resistance of cell and the voltage tester to battery, be transferred to the PLC control module after in this moment battery information memory module that the information after the OCV detection of the IP of each battery and this battery is corresponding, the data that the PLC control module obtains the battery information memory module and predefined cell grade carry out the battery classification after indicating and contrasting, after the battery classification indicates and finishes, battery enters battery Accreditation Waiting Area 213, by conveyer belt the battery in the battery Accreditation Waiting Area 213 is indicated the battery delivery area 214 that battery is moved to the sucker below of branch gear correspondence along conveyer belt 21 according to grade, this moment, the PLC control module was sent instruction to sucker, sucker is started working, the battery that will be positioned at the below picks up the back and moves to corresponding minute gear place along slide rail, battery is transported to the battery storage module again and places.
The described content of this specification embodiment only is enumerating the way of realization of inventive concept; protection scope of the present invention should not be regarded as only limiting to the concrete form that embodiment states, protection scope of the present invention also reach in those skilled in the art conceive according to the present invention the equivalent technologies means that can expect.
Claims (4)
1. the automatic stepping control device of dynamic lithium battery, it is characterized in that: comprise battery load units, automatic delivery unit, barcode scanner, battery OCV detecting unit, battery sorting unit, battery storage unit and central controller, described central controller comprises identification module, battery information memory module and PLC control module, and described identification module is connected with described battery information memory module signal, described battery information memory module is connected with described PLC control module signal; Described battery load units, described automatic delivery unit, described battery sorting unit all are controlled by described PLC control module, and the clutch end of described automatic delivery unit connects conveyer belt;
Described barcode scanner, battery OCV detecting unit are arranged along conveyer belt successively, and in the conveyer belt corresponding position battery are set and sweep sign indicating number district, OCV test section; Described barcode scanner is connected with described identification module, described battery OCV detecting unit is connected with described battery information memory module;
Described battery sorting unit comprises the support that has upper plate, several minutes gear, described minute gear be the corresponding both sides that are sequentially arranged in conveyer belt in twos, described upper plate is positioned at the top of described minute gear, described upper plate towards the one side of conveyer belt some slide rails are set, along the sucker that slide rail slides above minute gear, described sucker is controlled by described PLC control module; The battery classification of the different brackets that described minute gear pre-sets with the PLC control module respectively is corresponding one by one; Gear was communicated with described battery storage unit in described minute.
2. the automatic stepping control device of dynamic lithium battery as claimed in claim 1, it is characterized in that: described battery sorting unit arranges a branch gear, No. two branch gears, No. three branch gears, No. four branch gears, No. five branch gears and No. six branch gears, and the both sides that are distributed in the conveyer belt end of 6 described minute gear symmetries.
3. the automatic stepping control device of dynamic lithium battery as claimed in claim 2, it is characterized in that: 3 slide rails vertical with the direction of motion of conveyer belt are set on the described upper plate, 1 sucker of equal corresponding configuration on every slide rail, and the length of described slide rail is greater than the width of described conveyer belt.
4. the automatic stepping control device of dynamic lithium battery as claimed in claim 3 is characterized in that: on the conveyer belt between described battery OCV detecting unit and the described battery sorting unit battery Accreditation Waiting Area and battery delivery area are set.
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| CN2013100915383A CN103230883A (en) | 2013-03-20 | 2013-03-20 | Automatic grading control apparatus of power lithium battery |
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| CN2013100915383A CN103230883A (en) | 2013-03-20 | 2013-03-20 | Automatic grading control apparatus of power lithium battery |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736671A (en) * | 2013-12-28 | 2014-04-23 | 浙江杭可科技有限公司 | Automatic lithium battery picker |
| CN103920658A (en) * | 2014-04-04 | 2014-07-16 | 王培良 | Battery sorting machine |
| CN104267351A (en) * | 2014-09-24 | 2015-01-07 | 驻马店市圣力源科技有限公司 | Automatic battery testing and sorting device |
| CN104307762A (en) * | 2014-09-24 | 2015-01-28 | 中国计量学院 | Air conditioner throttle valve sorting assembly device |
| CN104953184A (en) * | 2015-06-29 | 2015-09-30 | 浙江杭可科技有限公司 | Discharging energy recycling formation capacity grading device of soft-packaged power lithium ion battery |
| CN105182039A (en) * | 2015-08-25 | 2015-12-23 | 浙江杭可科技有限公司 | Open-circuit voltage measuring and determining device of flexible-packaging lithium ion battery |
| CN105742716A (en) * | 2016-02-18 | 2016-07-06 | 江苏拓新天机器人科技有限公司 | Automated sorting device for cylindrical lithium-ion batteries |
| CN105954687A (en) * | 2016-07-04 | 2016-09-21 | 安徽安耐捷新能源科技有限公司 | Lithium battery incoming material detection line |
| CN106040614A (en) * | 2016-05-30 | 2016-10-26 | 哈尔滨工大智慧工厂有限公司 | Control system and method used for lithium battery intelligent sorting |
| CN107999412A (en) * | 2018-01-02 | 2018-05-08 | 湖北金泉新材料有限责任公司 | A kind of battery automatic separation device and method for separating |
| CN109387791A (en) * | 2018-12-06 | 2019-02-26 | 东莞市爱康电子科技有限公司 | A kind of automatic voltage inner walkway machine |
| CN110125024A (en) * | 2019-04-01 | 2019-08-16 | 珠海圣诺电子设备有限公司 | The automatic delivering sorting line of automobile batteries |
| CN110333458A (en) * | 2018-03-30 | 2019-10-15 | 浙江伊卡新能源汽车有限公司 | Electric automobile power battery component testing equipment and its control method |
| CN110833996A (en) * | 2019-09-27 | 2020-02-25 | 福建星云电子股份有限公司 | One-stop full-automatic BMS intelligent test system |
| CN111215346A (en) * | 2020-03-23 | 2020-06-02 | 苏州万祥科技股份有限公司 | Intelligent cell prediction sorting system and sorting method |
| CN112024427A (en) * | 2020-07-08 | 2020-12-04 | 惠州金源精密自动化设备有限公司 | Battery discharging device and battery |
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Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736671A (en) * | 2013-12-28 | 2014-04-23 | 浙江杭可科技有限公司 | Automatic lithium battery picker |
| CN103736671B (en) * | 2013-12-28 | 2016-03-30 | 浙江杭可科技股份有限公司 | Automatic lithium battery picker |
| CN103920658A (en) * | 2014-04-04 | 2014-07-16 | 王培良 | Battery sorting machine |
| CN104267351A (en) * | 2014-09-24 | 2015-01-07 | 驻马店市圣力源科技有限公司 | Automatic battery testing and sorting device |
| CN104307762A (en) * | 2014-09-24 | 2015-01-28 | 中国计量学院 | Air conditioner throttle valve sorting assembly device |
| CN104267351B (en) * | 2014-09-24 | 2016-10-26 | 驻马店市圣力源科技有限公司 | A kind of battery automatically testing sorting equipment |
| CN104953184A (en) * | 2015-06-29 | 2015-09-30 | 浙江杭可科技有限公司 | Discharging energy recycling formation capacity grading device of soft-packaged power lithium ion battery |
| CN104953184B (en) * | 2015-06-29 | 2017-03-29 | 浙江杭可科技股份有限公司 | Soft package power lithium ion battery discharge energy reclaims component capacitive equipment |
| CN105182039A (en) * | 2015-08-25 | 2015-12-23 | 浙江杭可科技有限公司 | Open-circuit voltage measuring and determining device of flexible-packaging lithium ion battery |
| CN105742716A (en) * | 2016-02-18 | 2016-07-06 | 江苏拓新天机器人科技有限公司 | Automated sorting device for cylindrical lithium-ion batteries |
| CN105742716B (en) * | 2016-02-18 | 2018-02-27 | 江苏拓新天机器人科技有限公司 | Column lithium ion battery automates sorting unit |
| CN106040614A (en) * | 2016-05-30 | 2016-10-26 | 哈尔滨工大智慧工厂有限公司 | Control system and method used for lithium battery intelligent sorting |
| CN106443486A (en) * | 2016-07-04 | 2017-02-22 | 安徽安耐捷新能源科技有限公司 | Test device of incoming materials for production of lithium battery |
| CN106443485A (en) * | 2016-07-04 | 2017-02-22 | 安徽安耐捷新能源科技有限公司 | Incoming material detection apparatus for lithium battery production |
| CN106324526A (en) * | 2016-07-04 | 2017-01-11 | 安徽安耐捷新能源科技有限公司 | Incoming material detection device for lithium battery production |
| CN106772057A (en) * | 2016-07-04 | 2017-05-31 | 安徽安耐捷新能源科技有限公司 | Lithium battery supplied materials detects screening installation |
| CN106772055A (en) * | 2016-07-04 | 2017-05-31 | 安徽安耐捷新能源科技有限公司 | Lithium battery supplied materials testing equipment |
| CN105954687A (en) * | 2016-07-04 | 2016-09-21 | 安徽安耐捷新能源科技有限公司 | Lithium battery incoming material detection line |
| CN107999412A (en) * | 2018-01-02 | 2018-05-08 | 湖北金泉新材料有限责任公司 | A kind of battery automatic separation device and method for separating |
| CN110333458A (en) * | 2018-03-30 | 2019-10-15 | 浙江伊卡新能源汽车有限公司 | Electric automobile power battery component testing equipment and its control method |
| CN109387791A (en) * | 2018-12-06 | 2019-02-26 | 东莞市爱康电子科技有限公司 | A kind of automatic voltage inner walkway machine |
| CN110125024A (en) * | 2019-04-01 | 2019-08-16 | 珠海圣诺电子设备有限公司 | The automatic delivering sorting line of automobile batteries |
| CN110833996A (en) * | 2019-09-27 | 2020-02-25 | 福建星云电子股份有限公司 | One-stop full-automatic BMS intelligent test system |
| CN111215346A (en) * | 2020-03-23 | 2020-06-02 | 苏州万祥科技股份有限公司 | Intelligent cell prediction sorting system and sorting method |
| CN112024427A (en) * | 2020-07-08 | 2020-12-04 | 惠州金源精密自动化设备有限公司 | Battery discharging device and battery |
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Application publication date: 20130807 |