CN102561531A - Thermal insulation system and manufacture method thereof - Google Patents

Thermal insulation system and manufacture method thereof Download PDF

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Publication number
CN102561531A
CN102561531A CN2011104219921A CN201110421992A CN102561531A CN 102561531 A CN102561531 A CN 102561531A CN 2011104219921 A CN2011104219921 A CN 2011104219921A CN 201110421992 A CN201110421992 A CN 201110421992A CN 102561531 A CN102561531 A CN 102561531A
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layer
mortar
thermal insulation
crosslinking agent
vacuum thermal
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赵享鸿
胡玲霞
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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Abstract

A thermal insulation system and a manufacture method thereof belong to the technical fields of construction structures. The thermal insulation system comprises a base layer and the like. Interface mortar is sprayed on the surface of the base layer, and an interface mortar layer is formed; a first cross-linking agent layer is coated on the left side of a VIP vacuum thermal-insulation board, an adhering mortar layer is coated after surface dry of the first cross-linking agent layer, and the wet adhering mortar layer is adhered to the interface mortar layer; a second cross-linking agent is coated on the right side of the VIP vacuum thermal-insulation board, and after surface dry of a second cross-linking agent layer, inorganic light aggregate thermal-insulation mortar is utilized to fill up and level out splicing slits of the VIP vacuum thermal-insulation board so that an inorganic light aggregate thermal-insulation mortar layer is formed; plastering mortar is coated on the right side of the second cross-linking agent layer, and an alkali-resisting grid cloth layer is covered on the plastering mortar; and finally a coating is applied on the right side of the alkali-resisting grid cloth layer covered on the plastering mortar, a coating decoration surface layer is formed, and the thermal insulation system is integrally formed. The adhesion of the VIP vacuum thermal-insulation board to a base material and a plastering mortar layer is reinforced, the integrity is good, and dropping cannot occur easily.

Description

Heat-insulation system and manufacturing approach thereof
Technical field
The present invention relates to the building construction technical field, refer to a kind of heat-insulation system and manufacturing approach thereof especially.
Background technology
At present; Sheet material with insulation gets into building field; As shown in Figure 1; Be existing heat-insulation system structural representation; It is laminated with alkaline-resisting grid layer of cloth 6 ' by basic unit 1 ', boundary mortar layer 2 ', adhesive mortar layer 3 ', VIP vacuum thermal insulation plate 4 ', inorganic light-weight aggregate thermal insulation mortar layer 5 ', plastering mortar successively from left to right and coating ornamental surface layer 7 ' connects to form, and boundary mortar layer 2 ' is bonded at the right flank of basic unit 1 ', and the right flank of boundary mortar layer 2 ' bonds together through adhesive mortar layer 3 ' and VIP vacuum thermal insulation plate 4 '; Edge joint position at VIP vacuum thermal insulation plate 4 ' is provided with inorganic light-weight aggregate thermal insulation mortar leveling layer 5 ', and this inorganic light-weight aggregate thermal insulation mortar layer 5 ' is laminated with alkaline-resisting grid layer of cloth 6 ' with VIP vacuum thermal insulation plate 4 ' and plastering mortar respectively and bonds together.Coating ornamental surface layer 7 ' is bonded in the right flank that plastering mortar is laminated with alkaline-resisting grid layer of cloth 6 ', and plastering mortar is laminated with alkaline-resisting grid layer of cloth 6 ' and is made up of plastering mortar and alkali resistant glass fibre open weave cloth mixing.VIP vacuum thermal insulation plate 4 ' is made up of through adhesive bonds vacuum packaging bag that becomes and the standard fiber glass grid cloth that overlays on the packaging bag external surface 5-7 layer foil laminated film.Though the external surface of this VIP vacuum thermal insulation plate 4 ' is covered with fiberglass gridding cloth; But the external surface of this VIP vacuum thermal insulation plate 4 ' is still very smooth; The caking property that itself and inorganic light-weight aggregate thermal insulation mortar layer 5 ' and plastering mortar are laminated with between the alkaline-resisting grid layer of cloth 6 ' is very poor, finally is prone to cause inorganic light-weight aggregate thermal insulation mortar layer 5 ' and mortar to be laminated with alkaline-resisting grid layer of cloth 6 ' obscission.
Summary of the invention
The object of the present invention is to provide a kind of heat-insulation system and manufacturing approach thereof, it has strengthened the bonding of VIP vacuum thermal insulation plate to base material and plastering mortar layer, difficult drop-off, and structural integrity is good.
To achieve these goals; Technical solution of the present invention is: a kind of heat-insulation system; It comprises that basic unit, boundary mortar layer, adhesive mortar layer, VIP vacuum thermal insulation plate, inorganic light-weight aggregate thermal insulation mortar layer, plastering mortar are laminated with alkaline-resisting grid layer of cloth and coating ornamental surface layer; Said boundary mortar layer covers the right flank in basic unit; The right flank of said boundary mortar layer bonding the adhesive mortar layer; Said VIP vacuum thermal insulation plate is positioned at the right-hand of bonding mortar layer, and said plastering mortar is laminated with alkaline-resisting grid layer of cloth and is positioned at the right-hand of VIP vacuum thermal insulation plate, and said coating ornamental surface layer is bonded in the right flank that plastering mortar is laminated with alkaline-resisting grid layer of cloth; Wherein also comprise first and second crosslinking agent layer; The said first crosslinking agent layer is adhered between adhesive mortar layer and the VIP vacuum thermal insulation plate, and the said second crosslinking agent layer is adhered to VIP vacuum thermal insulation plate and plastering mortar is laminated with between the alkaline-resisting grid layer of cloth, and edge joint position, this inorganic light-weight aggregate thermal insulation mortar layer that said inorganic light-weight aggregate thermal insulation mortar layer is filled in VIP vacuum thermal insulation plate bond together with the VIP vacuum thermal insulation plate and the second crosslinking agent layer respectively.
Heat-insulation system of the present invention, crosslinking agent component that wherein said first and second crosslinking agent layer is adopted and shared mass fraction are and are described below:
Figure BSA00000637377100021
Said dispersing agent is lauryl sodium sulfate or triethyl group hexyl phosphoric acid, and said wetting agent is the yellow basic succinate of anionic dialkyl group, and said thickener is a cellulose ether.
The manufacturing approach of heat-insulation system of the present invention, it comprises the steps:
(1) at first at the spraying of right surface or the trowelling boundary mortar of basic unit, make it form the boundary mortar layer;
(2) apply crosslinking agent at the left surface of VIP vacuum thermal insulation plate then; Make it form the first crosslinking agent layer; After treating the first crosslinking agent layer surface drying; Smear adhesive mortar in the first crosslinking agent layer left surface again, form the adhesive mortar layer, at last with wet adhesive mortar laminating to the right flank of boundary mortar layer;
(3) right flank of following at VIP vacuum thermal insulation plate applies crosslinking agent; Make it form the second crosslinking agent layer; After treating the second crosslinking agent layer surface drying; Edge joint position at VIP vacuum thermal insulation plate is filled up levelling with inorganic light-weight aggregate thermal insulation mortar, and these inorganic light-weight aggregate thermal insulation mortars form the inorganic light-weight aggregate thermal insulation mortar layer;
(4) then at the right flank trowelling plastering mortar of the second crosslinking agent layer and be laminated with alkaline-resisting grid cloth, make it form plastering mortar and be laminated with alkaline-resisting grid layer of cloth;
(5) be laminated with at last the right flank construction coating of alkaline-resisting grid layer of cloth, form the coating ornamental surface layer at plastering mortar.
The manufacturing approach of heat-insulation system of the present invention, the construction temperature of wherein said step (1) to (5) is greater than 5 ℃.
After adopting such scheme; Heat-insulation system of the present invention and manufacturing approach thereof are through adopting first and second crosslinking agent layer; Make partial cross-linked dose of glass fiber that permeates on the VIP vacuum thermal insulation plate of first and second crosslinking agent layer; Partial cross-linked dose is penetrated into the adhesive mortar layer and plastering mortar is laminated with alkaline-resisting grid layer of cloth; Be laminated with alkaline-resisting grid layer of cloth generation cross-linking reaction with adhesive mortar layer and plastering mortar, improved adhesive mortar layer and plastering mortar greatly and be laminated with of the cementation of alkaline-resisting grid layer of cloth, because the crosslinking agent good percentage elongation VIP vacuum thermal insulation board interface; Strengthened the flexibility that plastering mortar is laminated with alkaline-resisting grid layer of cloth; Run through to be bonded to a firm resilient overcoat securely with VIP vacuum thermal insulation plate each other, be laminated with alkaline-resisting grid layer of cloth easy obscission on VIP vacuum thermal insulation plate thereby solve the adhesive mortar layer with plastering mortar, its structural integrity is good.
Description of drawings
Fig. 1 is the structural representation of existing heat-insulation system;
Fig. 2 is the structural representation of heat-insulation system of the present invention.
Below in conjunction with accompanying drawing, the present invention is done further explanation through embodiment.
The specific embodiment
See also shown in Figure 2; Heat-insulation system of the present invention; By basic unit 1, boundary mortar layer 2, adhesive mortar layer 3, VIP vacuum thermal insulation plate 4, inorganic light-weight aggregate thermal insulation mortar layer 5, plastering mortar be laminated with alkaline-resisting grid layer of cloth 6, coating ornamental surface layer 7, the first crosslinking agent layer 8 and the second crosslinking agent layer 9 each other bonding form; Boundary mortar layer 2 covers the right flank in basic unit 1; The right flank of boundary mortar layer 2 bonding adhesive mortar layer 3; VIP vacuum thermal insulation plate 4 is positioned at the right-hand of bonding mortar layer 3; The first crosslinking agent layer 8 is adhered between adhesive mortar layer 3 and the VIP vacuum thermal insulation plate 4, and plastering mortar is laminated with alkaline-resisting grid layer of cloth 6 and is positioned at the right-hand of VIP vacuum thermal insulation plate 4, and the second crosslinking agent layer 9 is adhered to VIP vacuum thermal insulation plate 4 and plastering mortar is laminated with between the alkaline-resisting grid layer of cloth 6; Coating ornamental surface layer 7 is bonded in the right flank that plastering mortar is laminated with alkaline-resisting grid layer of cloth 6; Inorganic light-weight aggregate thermal insulation mortar layer 5 be filled in adhesive mortar layer 3 gap, the first crosslinking agent layer 8 gap and the gap on the VIP vacuum thermal insulation plate 4 and be integrally formed, inorganic light-weight aggregate thermal insulation mortar layer 5 is filled in VIP vacuum thermal insulation plate edge joint position among the figure, the second crosslinking agent layer 8 is integrally formed with inorganic light-weight aggregate thermal insulation layer and VIP vacuum thermal insulation plate 4; Inorganic light-weight aggregate thermal insulation mortar layer 5 lays respectively at VIP vacuum thermal insulation plate edge joint position among the figure, and this inorganic light-weight aggregate thermal insulation layer 5 is laminated with alkaline-resisting grid layer of cloth 6 with VIP vacuum thermal insulation plate 4 and plastering mortar respectively and bonds together.The effect of inorganic light-weight aggregate thermal insulation mortar layer 5 is the edge joint position levellings with VIP vacuum thermal insulation plate 4, and boundary mortar layer 2, adhesive mortar layer 3, the first crosslinking agent layer 8, VIP vacuum thermal insulation plate 4 and the second crosslinking agent layer 9 are linked into an integrated entity.
It is 200910143608.9 that first crosslinking agent 8 and second crosslinking agent 9 are number of patent application, " cross linker of insulating anti-crack mortar " in open day on November 11st, 2009, and crosslinking agent component that the first crosslinking agent layer 8 and the second crosslinking agent layer 9 are adopted and shared mass fraction are and are described below: acrylic emulsion accounts for 76-82%; Dispersing agent accounts for 0.4-0.7%; Wetting agent accounts for 0.2-0.5%, and thickener accounts for 1.5-2.4%, and bactericide accounts for 0.2-0.4%; Surplus is a deionized water; Dispersing agent is lauryl sodium sulfate or triethyl group hexyl phosphoric acid, and wetting agent is the yellow basic succinate of anionic dialkyl group, and thickener is a cellulose ether.
The manufacturing approach of heat-insulation system of the present invention, it comprises the steps:
(1) at first at the spraying of right surface or the trowelling boundary mortar of basic unit 1, make it form boundary mortar layer 2;
(2) apply crosslinking agent at the left surface of VIP vacuum thermal insulation plate 4 then; Make it form the first crosslinking agent layer 8; After treating the first crosslinking agent layer, 8 surface drying; Smear adhesive mortar in the first crosslinking agent layer, 8 left surface again, form adhesive mortar layer 3, at last wet adhesive mortar layer 3 is attached on the right flank of boundary mortar layer 2;
(3) right flank of following at VIP vacuum thermal insulation plate 4 applies crosslinking agent; Make it form the second crosslinking agent layer 9; After treating the second crosslinking agent layer, 9 surface drying; Edge joint position at VIP vacuum thermal insulation plate 4 is filled up levelling with inorganic light-weight aggregate thermal insulation mortar, and these inorganic light-weight aggregate thermal insulation mortars form inorganic light-weight aggregate thermal insulation mortar layer 5;
(4) then at the right flank trowelling plastering mortar of the second crosslinking agent layer 9 and be laminated with alkaline-resisting grid cloth, make it form plastering mortar and be laminated with alkaline-resisting grid layer of cloth 6;
(5) be laminated with at last the right flank construction coating of alkaline-resisting grid layer of cloth 6, form coating ornamental surface layer 7 at plastering mortar.
The construction temperature of above-mentioned steps (1) to (5) is all greater than 5 ℃.
Heat-insulation system of the present invention and manufacturing approach thereof are through adopting the first crosslinking agent layer 8 and the second crosslinking agent layer 9; Make the part of the first crosslinking agent layer 8 be penetrated into the right flank of adhesive mortar layer 3; The glass fiber of part infiltration VIP vacuum thermal insulation plate left surface; The glass fiber of the part infiltration VIP vacuum thermal insulation plate right flank of the second crosslinking agent layer 9; A part is penetrated into plastering mortar and is laminated with alkaline-resisting grid layer of cloth 6; Make the first crosslinking agent layer 8 and the second crosslinking agent layer 9 be laminated with alkaline-resisting grid layer of cloth 6 with adhesive mortar layer 3 and plastering mortar respectively cross-linking reaction takes place; Improve adhesive mortar layer 3 and plastering mortar greatly and be laminated with the cementation at 6 pairs of VIP vacuum thermal insulations of alkaline-resisting grid layer of cloth plate 4 interfaces, because the crosslinking agent good percentage elongation of the first crosslinking agent layer 8 and the second crosslinking agent layer 9, strengthened the flexibility that plastering mortar is laminated with alkaline-resisting grid layer of cloth 6; Itself and VIP vacuum thermal insulation plate 4 run through each other and are bonded to a firm resilient overcoat securely, are laminated with alkaline-resisting grid layer of cloth 6 with plastering mortar and on VIP vacuum thermal insulation plate 4, are prone to obscission thereby solve adhesive mortar layer 3.
The above embodiment describes preferred implementation of the present invention; Be not that scope of the present invention is limited; Design under the prerequisite of spirit not breaking away from the present invention; Various distortion and improvement that the common engineers and technicians in this area make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.

Claims (4)

1. heat-insulation system; It comprises that basic unit (1), boundary mortar layer (2), adhesive mortar layer (3), VIP vacuum thermal insulation plate (4), inorganic light-weight aggregate thermal insulation mortar layer (5), plastering mortar are laminated with alkaline-resisting grid layer of cloth (6) and coating ornamental surface layer (7); Said boundary mortar layer (2) covers the right flank in basic unit (1); The right flank of said boundary mortar layer (2) bonding adhesive mortar layer (3); Said VIP vacuum thermal insulation plate (4) is positioned at the right-hand of bonding mortar layer (3); Said plastering mortar is laminated with alkaline-resisting grid layer of cloth (6) and is positioned at the right-hand of VIP vacuum thermal insulation plate (4); Said coating ornamental surface layer (7) is bonded in the right flank that plastering mortar is laminated with alkaline-resisting grid layer of cloth (6); It is characterized in that: also comprise first and second crosslinking agent layer (8,9), the said first crosslinking agent layer (8) is adhered between adhesive mortar layer (3) and the VIP vacuum thermal insulation plate (4); The said second crosslinking agent layer (9) is adhered to VIP vacuum thermal insulation plate (4) and plastering mortar is laminated with between the alkaline-resisting grid layer of cloth (6), and edge joint position, this inorganic light-weight aggregate thermal insulation mortar layer (5) that said inorganic light-weight aggregate thermal insulation mortar layer (5) is filled in VIP vacuum thermal insulation plate (4) bond together with the VIP vacuum thermal insulation plate (4) and the second crosslinking agent layer (9) respectively.
2. heat-insulation system as claimed in claim 1 is characterized in that: crosslinking agent component that said first and second crosslinking agent layer (8,9) is adopted and shared mass fraction are and are described below:
Figure FSA00000637377000011
Said dispersing agent is lauryl sodium sulfate or triethyl group hexyl phosphoric acid, and said wetting agent is the yellow basic succinate of anionic dialkyl group, and said thickener is a cellulose ether.
3. the manufacturing approach of a heat-insulation system according to claim 1 or claim 2 is characterized in that: comprise the steps:
(1) at first at the spraying of right surface or the trowelling boundary mortar of basic unit, make it form the boundary mortar layer;
(2) apply crosslinking agent at the left surface of VIP vacuum thermal insulation plate then; Make it form the first crosslinking agent layer; After treating the first crosslinking agent layer surface drying; Smear adhesive mortar in the first crosslinking agent layer left surface again, form the adhesive mortar layer, at last with wet adhesive mortar laminating to the right flank of boundary mortar layer;
(3) right flank of following at VIP vacuum thermal insulation plate applies crosslinking agent; Make it form the second crosslinking agent layer; After treating the second crosslinking agent layer surface drying; Edge joint position at VIP vacuum thermal insulation plate is filled up levelling with inorganic light-weight aggregate thermal insulation mortar, and these inorganic light-weight aggregate thermal insulation mortars form the inorganic light-weight aggregate thermal insulation mortar layer;
(4) then at the right flank trowelling plastering mortar of the second crosslinking agent layer and be laminated with alkaline-resisting grid cloth, make it form plastering mortar and be laminated with alkaline-resisting grid layer of cloth;
(5) be laminated with at last the right flank construction coating of alkaline-resisting grid layer of cloth, form the coating ornamental surface layer at plastering mortar.
4. the manufacturing approach of heat-insulation system as claimed in claim 3, it is characterized in that: the construction temperature of said step (1) to (5) is greater than 5 ℃.
CN2011104219921A 2011-12-16 2011-12-16 Thermal insulation system and manufacture method thereof Pending CN102561531A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201148705Y (en) * 2007-11-14 2008-11-12 赵享鸿 Crack resistance system
WO2009086617A1 (en) * 2008-01-08 2009-07-16 Ano Leo Prefabricated building components and assembly equipments
CN101575189A (en) * 2009-05-27 2009-11-11 胡玲霞 Cross linker of insulating anti-crack mortar
CN101654932A (en) * 2009-09-25 2010-02-24 河北省烟草公司唐山市公司 Extruded-sheet external-wall external heat insulation construction method
CN201447785U (en) * 2009-07-16 2010-05-05 江苏金土木建设集团有限公司 Thermal insulation system wall using large-specification facing bricks as facing layers
CN201771063U (en) * 2010-05-27 2011-03-23 杭州久安科技有限公司 External thermal insulation system of inorganic sandwich compound outer wall

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201148705Y (en) * 2007-11-14 2008-11-12 赵享鸿 Crack resistance system
WO2009086617A1 (en) * 2008-01-08 2009-07-16 Ano Leo Prefabricated building components and assembly equipments
CN101575189A (en) * 2009-05-27 2009-11-11 胡玲霞 Cross linker of insulating anti-crack mortar
CN201447785U (en) * 2009-07-16 2010-05-05 江苏金土木建设集团有限公司 Thermal insulation system wall using large-specification facing bricks as facing layers
CN101654932A (en) * 2009-09-25 2010-02-24 河北省烟草公司唐山市公司 Extruded-sheet external-wall external heat insulation construction method
CN201771063U (en) * 2010-05-27 2011-03-23 杭州久安科技有限公司 External thermal insulation system of inorganic sandwich compound outer wall

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Application publication date: 20120711