CN102560928B - Device for continuous carbon felt impregnation - Google Patents
Device for continuous carbon felt impregnation Download PDFInfo
- Publication number
- CN102560928B CN102560928B CN 201210004369 CN201210004369A CN102560928B CN 102560928 B CN102560928 B CN 102560928B CN 201210004369 CN201210004369 CN 201210004369 CN 201210004369 A CN201210004369 A CN 201210004369A CN 102560928 B CN102560928 B CN 102560928B
- Authority
- CN
- China
- Prior art keywords
- roll shaft
- impregnation
- steeping vat
- roll
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Coating Apparatus (AREA)
Abstract
A device for continuous carbon felt impregnation comprises a frame, a carrier shaft, a feed roll shaft, an impregnation tank and a discharge roll shaft, wherein the carrier shaft, the feed roll shaft, the impregnation tank and the discharge roll shaft are sequentially arranged on the frame. A drive motor is arranged between the feed roll shaft and the discharge roll shaft, the drive motor is respectively connected with the feed roll shaft and the discharge roll shaft through a transmission device, impregnation roll shaft brackets are disposed inside two ends of the impregnation tank respectively, an impregnation roll shaft is arranged on the impregnation roll shaft brackets, and a slanting guide board is disposed below the discharge roll shaft and connected with the impregnation tank. The device can be used for continuous, mechanical and automatic impregnation for carbon felts, labor intensity can be reduced greatly, impregnation efficiency can be improved, and product quality stability can be improved.
Description
Technical field
The present invention relates to a kind of gumming device, particularly relate to a kind of device that is used for the continuous impregnation of charcoal felt.
Background technology
The charcoal felt is by the fibrous felted carbonaceous material of charcoal.The charcoal felt had both had characteristics such as high temperature resistant, corrosion-resistant, the not fusion of general block carbon material, had the softness of fibrous carbon, flexible, performance such as bulk density is little, thermal conductivity factor is little again, was a kind of fabulous heat preserving and insulating material.At present, the charcoal felt is widely used in high temperature furnace, high temperature induction furnace and the vacuum coating stove etc. of vacuum or nonoxidizing atmosphere.
The thickness of common soft charcoal felt is 8 ~ 10mm, meets the requirements of insulation layer thickness in order to make the charcoal felt, the charcoal felt cutting of 8 ~ 10mm must be wrapped up several layers.In order to improve the serviceability of charcoal felt, the soft charcoal felt need be prepared into the cured charcoal felt part as requested.In the cured charcoal felt preparation process, the impregnation quality is very big to properties of product influences, as the mechanical and physical performance that the uniformity and the impregnation resin content of impregnation directly influences the charcoal felt, especially has influence on the interfacial bonding strength of cured charcoal felt.
At present, the cured charcoal felt preparation process adopts manual brushing impregnation mostly, and manual operations usually can cause glue to be assembled at charcoal felt surface local, and it is few to infiltrate charcoal felt inside, and each regional strike-through amount of charcoal felt is also very inhomogeneous.Cause product in subsequent handling, easily to produce layering, distortion, wrinkling etc. like this, influenced the quality of product greatly.For like product, because workman's operating habit reaches the understanding and cognition difference to product requirement, operating effect has a long way to go, and product quality is difficult to stablize.Simultaneously, the production efficiency of manual brushing impregnation is low, and the glue waste is serious, and production environment is abominable.Therefore, manual brushing impregnation mode is difficult to satisfy the product requirement of mass production, is difficult to satisfy the demand that improve day by day to product quality in market.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of mechanization and automation that realizes the continuous impregnation of charcoal felt, the device that is used for the continuous impregnation of charcoal felt of raising impregnation production efficiency and constant product quality.
The technical solution adopted for the present invention to solve the technical problems is: a kind of device that is used for the continuous impregnation of charcoal felt, comprise frame, be provided with the material containing axle on the described frame successively, the charging roll shaft, steeping vat and discharging roll shaft, be provided with drive motors between described charging roll shaft and the discharging roll shaft, described drive motors links to each other with the discharging roll shaft with the charging roll shaft respectively by transmission device, the inboard, two ends of described steeping vat is respectively equipped with the roll coater bracing strut, described roll coater bracing strut is provided with the impregnation roll shaft, described discharging roll shaft below is provided with tilted-putted deflector, and links to each other with steeping vat.
Further, described material containing axle is provided with two blocking material rings.
Further, described charging roll shaft and discharging roll shaft constitute by two groups of four roll shafts, and two roll shafts are one group up and down, and the size of every group of two roll shafts is identical with length, and the lower roller shaft of every group of roll shaft links to each other with transmission device.
Further, the two ends of described discharging roll shaft are respectively equipped with the fluid stopping groove.
Further, described steeping vat is provided with the binder removal mouth.
Further, described roll coater bracing strut is provided with the steeping vat handle.
Further, described transmission device adopts the sprocket wheel chain transmission mode.
Further, described impregnation roll shaft is installed in the U type groove of roll coater bracing strut, and fixes by pin.
Further, the both sides of described deflector are provided with bending edges, and the end that described deflector contacts with steeping vat is an arc.
Further, described drive motors is the stepless speed regulation drive motors.
Utilize the present invention to carry out charcoal felt impregnation, have the following advantages: (1) realizes the continuous impregnation of charcoal felt, and realizes mechanization and automation, can reduce labour intensity greatly and improve impregnation production efficiency; (2) in charcoal felt immersing glue process, the stable and suffered extruding force of discharging roll shaft of the speed of service of charcoal felt is stablized adjustable, can guarantee that the impregnation resin content of felt body each several part is identical, and then can reduce the quality problems that produce because of impregnation is inhomogeneous in the subsequent handling; (3) behind the charcoal felt impregnation,, can quicken the diffusion rate of glue in the charcoal felt, be convenient to glue and soak into the charcoal felt at short notice owing to be subjected to the squeezing action of discharging roll shaft, thus improve production efficiency and product quality; (4), thereby pretreated charcoal felt is had no mechanical damage because the equipment drive power required is less; (5) low cost of manufacture, treatment effect is good, and the equipment operation and maintenance is simple.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the structural representation of steeping vat embodiment illustrated in fig. 1;
Fig. 3 is the structural representation of deflector embodiment illustrated in fig. 1.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
See figures.1.and.2, present embodiment comprises frame 1, be provided with material containing axle 2 on the described frame 1 from left to right successively, charging roll shaft 4, steeping vat 5 and discharging roll shaft 7, be provided with stepless time adjustment drive motors 9 between described charging roll shaft 4 and the discharging roll shaft 7, described stepless time adjustment drive motors 9 links to each other with discharging roll shaft 7 with charging roll shaft 4 respectively by transmission device, the inboard, two ends of described steeping vat 5 is respectively equipped with roll coater bracing strut 12, described steeping vat 5 is provided with binder removal mouth 13, described roll coater bracing strut 12 is provided with impregnation roll shaft 6 and steeping vat handle 11, described discharging roll shaft 7 belows are provided with the deflector 8 of inclination, and link to each other with steeping vat 5.
Described material containing axle 2 links to each other with frame 1 by a pair of semicircle draw-in groove, is convenient to installation and removal; Described material containing axle 2 is provided with two blocking material rings 3, and the distance that described blocking material ring is 3 is regulated according to charcoal felt width.
Described charging roll shaft 4 and discharging roll shaft 7 constitute by two groups of four roll shafts, two roll shafts are one group up and down, the size of every group of two roll shafts is identical with length, distance between the roll shaft is regulated according to the thickness of charcoal felt and the degree that compresses up and down, and the lower roller shaft of every group of roll shaft links to each other with transmission device and realizes transmission.
The two ends of described discharging roll shaft 7 are respectively equipped with fluid stopping groove 14, prevent that glue from flowing into the bearing at two ends.
Described transmission device adopts the sprocket wheel chain transmission mode, by driving charging roll shaft 4 and 7 rotations of discharging roll shaft, realizes the continuous automatic dipping glue of charcoal felt.Certainly, described transmission device also can adopt other the kind of drive, as belt pulley transmission etc.
Described impregnation roll shaft 6 is installed in the U type groove of roll coater bracing strut 12, and fixes by pin, is convenient to the demolition, installation of impregnation roll shaft, also is convenient to the cleaning of steeping vat.
With reference to Fig. 3, the both sides of described deflector 8 are provided with bending edges, prevent that glue from flowing out fuselage; It is arc that described deflector 8 contacts an end with steeping vat 5, is convenient to the surplus glue that discharging roll shaft 7 is extruded is flowed back to steeping vat 5, and prevents deflector 8 damage charcoal felts.
Claims (3)
1. device that is used for the continuous impregnation of charcoal felt, it is characterized in that: comprise being provided with material containing axle, charging roll shaft, steeping vat and discharging roll shaft on frame, the described frame successively, be provided with drive motors between described charging roll shaft and the discharging roll shaft, described drive motors links to each other with the discharging roll shaft with the charging roll shaft respectively by transmission device, the inboard, two ends of described steeping vat is respectively equipped with the roll coater bracing strut, described roll coater bracing strut is provided with the impregnation roll shaft, described discharging roll shaft below is provided with tilted-putted deflector, and links to each other with steeping vat;
Described material containing axle is provided with two blocking material rings, and the distance between two blocking material rings can be regulated according to charcoal felt width; Described material containing axle links to each other with frame by a pair of semicircle draw-in groove;
Described charging roll shaft and discharging roll shaft constitute by two groups of four roll shafts, and two roll shafts are one group up and down, and the size of every group of two roll shafts is identical with length, and the lower roller shaft of every group of roll shaft links to each other with transmission device;
The two ends of described discharging roll shaft are respectively equipped with the fluid stopping groove;
Described steeping vat is provided with the binder removal mouth;
Described roll coater bracing strut is provided with the steeping vat handle;
Described impregnation roll shaft is installed in the U type groove of roll coater bracing strut, and fixes by pin;
The both sides of described deflector are provided with bending edges, and the end that described deflector contacts with steeping vat is an arc.
2. the device that is used for the continuous impregnation of charcoal felt according to claim 1 is characterized in that: described transmission device adopts the sprocket wheel chain transmission mode.
3. the device that is used for the continuous impregnation of charcoal felt according to claim 1 and 2 is characterized in that: described drive motors is the stepless speed regulation drive motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210004369 CN102560928B (en) | 2012-01-09 | 2012-01-09 | Device for continuous carbon felt impregnation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210004369 CN102560928B (en) | 2012-01-09 | 2012-01-09 | Device for continuous carbon felt impregnation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102560928A CN102560928A (en) | 2012-07-11 |
| CN102560928B true CN102560928B (en) | 2013-07-24 |
Family
ID=46407441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210004369 Expired - Fee Related CN102560928B (en) | 2012-01-09 | 2012-01-09 | Device for continuous carbon felt impregnation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102560928B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104056752A (en) * | 2014-06-19 | 2014-09-24 | 四川省达州质量技术监督检验测试中心 | Fully-automatic dipping, lifting and drying film coater |
| CN107119411A (en) * | 2017-06-27 | 2017-09-01 | 江苏新科达滤袋有限公司 | A kind of soaking device for being used to produce Nomex |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2659559Y (en) * | 2003-12-09 | 2004-12-01 | 辽宁大通公路工程有限公司 | Gum dipping machine for composite fiber cloth |
| JP2007154382A (en) * | 2005-12-08 | 2007-06-21 | Toray Ind Inc | Carbon fiber cord for reinforcement of transmission belt, process for producing the same and transmission belt using the same |
| CN101139172A (en) * | 2007-08-22 | 2008-03-12 | 北京玻钢院复合材料有限公司 | Glass fiber screen cloth immersing glue solution for grinding wheel reinforcement and initial rinsing method |
| CN201239692Y (en) * | 2008-06-18 | 2009-05-20 | 连云港中复连众复合材料集团有限公司 | Fiberglass cloth impregnator |
| CN101949481A (en) * | 2010-09-17 | 2011-01-19 | 西安超码科技有限公司 | Method for preparing wound heat-insulating drum |
| CN102002836A (en) * | 2010-11-10 | 2011-04-06 | 哈尔滨工业大学 | Method for enhancing permeability of prepregs |
| CN102019251A (en) * | 2010-11-25 | 2011-04-20 | 深圳市豪鹏科技有限公司 | Rubber dip machine |
| CN202023070U (en) * | 2011-02-25 | 2011-11-02 | 宁波凯驰胶带有限公司 | Nylon fabric dipping machine |
-
2012
- 2012-01-09 CN CN 201210004369 patent/CN102560928B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2659559Y (en) * | 2003-12-09 | 2004-12-01 | 辽宁大通公路工程有限公司 | Gum dipping machine for composite fiber cloth |
| JP2007154382A (en) * | 2005-12-08 | 2007-06-21 | Toray Ind Inc | Carbon fiber cord for reinforcement of transmission belt, process for producing the same and transmission belt using the same |
| CN101139172A (en) * | 2007-08-22 | 2008-03-12 | 北京玻钢院复合材料有限公司 | Glass fiber screen cloth immersing glue solution for grinding wheel reinforcement and initial rinsing method |
| CN201239692Y (en) * | 2008-06-18 | 2009-05-20 | 连云港中复连众复合材料集团有限公司 | Fiberglass cloth impregnator |
| CN101949481A (en) * | 2010-09-17 | 2011-01-19 | 西安超码科技有限公司 | Method for preparing wound heat-insulating drum |
| CN102002836A (en) * | 2010-11-10 | 2011-04-06 | 哈尔滨工业大学 | Method for enhancing permeability of prepregs |
| CN102019251A (en) * | 2010-11-25 | 2011-04-20 | 深圳市豪鹏科技有限公司 | Rubber dip machine |
| CN202023070U (en) * | 2011-02-25 | 2011-11-02 | 宁波凯驰胶带有限公司 | Nylon fabric dipping machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102560928A (en) | 2012-07-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204414414U (en) | A kind of continuous fiber reinforced thermoplastic resin prepreg two sides immersion system | |
| CN103041948B (en) | A kind of charcoal felt list/Double surface gluing apparatus | |
| CN105006540B (en) | A kind of battery separator production system and production method | |
| CN102560928B (en) | Device for continuous carbon felt impregnation | |
| CN208136528U (en) | A kind of glass fibre woven roving composite felt surface spikes removal device | |
| CN204857821U (en) | Antiseized formula AGM baffle oven | |
| CN208020446U (en) | A kind of Novel rock wool pleating machine | |
| CN218140079U (en) | Cotton shaping frock of passenger train engine compartment glass | |
| CN204414415U (en) | The single-side impregnated device of a kind of continuous fiber reinforced thermoplastic resin prepreg | |
| CN205291848U (en) | Automatic former of preparation stereoplasm carbon graphite felt section of thick bamboo material | |
| CN105396979B (en) | Diode U-type pin molding device | |
| CN207390256U (en) | A kind of soft capsule conveyer | |
| CN204927392U (en) | Chain rod -type AGM baffle oven | |
| CN109692775A (en) | A kind of dense gum coating apparatus and technique | |
| CN206511528U (en) | A kind of medicine delivering device of conveyer belt quick regulation | |
| CN204834731U (en) | Accumulator separator production system | |
| CN218087277U (en) | Roller rod with heating function and conveying structure comprising roller rod | |
| CN217888488U (en) | Impregnation equipment capable of automatically feeding and discharging materials and controlling impregnation time | |
| CN104070693A (en) | Fiberglass pipe forming equipment | |
| CN219483177U (en) | Foam ceramic is sponge roll thick liquid device for filter piece | |
| CN221288514U (en) | Heating plate device of coating machine | |
| CN217203213U (en) | Graphene heating wire production line | |
| CN212635336U (en) | Four-axis automatic pressure regulating brush mill with buffering effect | |
| CN204197969U (en) | Tubing pay-off | |
| CN215474018U (en) | Binding device for silk ribbon of hardcover book |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130724 Termination date: 20210109 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |