CN102556658B - Full-automatic intelligent control vertical type oxidation electrophoresis generation device - Google Patents
Full-automatic intelligent control vertical type oxidation electrophoresis generation device Download PDFInfo
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- CN102556658B CN102556658B CN201110426410.9A CN201110426410A CN102556658B CN 102556658 B CN102556658 B CN 102556658B CN 201110426410 A CN201110426410 A CN 201110426410A CN 102556658 B CN102556658 B CN 102556658B
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- 238000001962 electrophoresis Methods 0.000 title claims abstract description 18
- 230000003647 oxidation Effects 0.000 title claims abstract description 17
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 239000000463 material Substances 0.000 claims abstract description 38
- 230000007306 turnover Effects 0.000 claims description 33
- 238000009434 installation Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 abstract 2
- 230000009347 mechanical transmission Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 229910052782 aluminium Inorganic materials 0.000 description 11
- 239000004411 aluminium Substances 0.000 description 9
- 230000006870 function Effects 0.000 description 4
- 230000008676 import Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000002048 anodisation reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
The invention discloses a full-automatic intelligent control vertical type oxidation electrophoresis generation device, which is characterized by comprising a feeding system, a discharging system and an automatic material delivery mechanism which are controlled by a central controller to act. The feeding system and the discharging system are respectively provided with a lifting machine mechanism used for vertical lifting sections. The full-automatic intelligent control vertical type oxidation electrophoresis generation device achieves intelligent full-automatic scheduling, adopts intelligently controlled expert scheduling theory, is stable in mechanical transmission mechanism, improves efficiency to the largest extent and increases yield.
Description
Technical field
The present invention relates to aluminium section bar production technical field, relate to a kind of oxidation electrophoresis production device in particular.
Background technology
The production capacity of China's aluminium section bar accounts for more than 50% of world's aggregated capacity, ranks first.Output to aluminium section bar in 2010 reaches 1,000 ten thousand tons.From the application of aluminium section bar, construction trade remains the major domain of aluminium section bar application, exceedes the other fields such as industrial aluminum profile.China's aluminium section for buildings in 2009 and industrial aluminum profile output are respectively 4,960,000 tons and 2,330,000 tons.In order to meet the needs of user, just aluminium section for buildings can must be put on market through surface treatment, part industrial cut stock such as solar bracket, Federal bumper etc. also need surface treatment.
China's oxidation electrophoretic aluminium section manufacturing line is horizontal substantially.At the beginning of the nineties, Japan starts the research of vertical oxidation manufacturing line.1997 Nian Xifei Chinalcos introduce annual output 12000 tons vertical anodization manufacturing line from Japan, technical merit and product design higher.At the beginning of 20 21 centurys in the end of the century, Sichuan Noah's ark and Guangdong hard beautiful successively introduction annual output 20000 tons and 30000 tons of vertical oxidation electrophoresis manufacturing lines.After this, domestic have again many to be oxidized electrophoresis manufacturing line from Japan and the so-called S. A. of Korea S's import and full-automatic vertical to put into production.Although do not need workman hanging hands-operation to semi-automatic production line, majority has just focused on Central Control Room the operation board on loop wheel machine, and the action of loop wheel machine still needs workman to operate at Central Control Room, can only be referred to as remote manual manufacturing line.And so-called automatic production line also just achieves the automatic operation of separate unit loop wheel machine, loop wheel machine task choosing must manipulate the participation of personnel, have left the participation of manipulation personnel, and loop wheel machine also can be at a loss as to what to do, therefore can only be referred to as semi-automatic production line.
The full-automatic vertical oxidation electrophoresis automatic production lines studied at present and put into production is also little.Accelerate the full automaticity oxidation electrophoresis manufacturing line that development China has independent intellectual property right, to raising China aluminium shape surface treatment technology, improve enterprise product quality and production efficiency all significant.
Summary of the invention
The one that object of the present invention is exactly deficiency in order to solve prior art and provides not only full-automatic intelligent controls, efficiently, and energy-saving and emission-reduction, and more perfect, Full-automatic intelligent control vertical type oxidation electrophoresis generation device more easily.
The present invention adopts following technical solution to realize above-mentioned purpose: a kind of Full-automatic intelligent control vertical type oxidation electrophoresis generation device, it is characterized in that, it comprises and automatically controls the feeding system of its action, blanking system and automatic feed mechanism by central controller, feeding system be respectively arranged with vertical elevator mechanism of hanging section bar in blanking system.
Further illustrating as such scheme, described automatic feed mechanism comprises the engine installation of its movement of driving of stack pallet and bottom setting thereof, the below of stack pallet is provided with guide rail, and engine installation adopts the motor by central controller controls, and motor is installed on the roller shaft of stack pallet.
Described feeding system comprises material loading hole, the blanking turnover mechanism of lower stock ground support and upper setting thereof, material loading conveying mechanism, material loading conveying mechanism correspondence is arranged on the top of blanking turnover mechanism, elevator mechanism is movably arranged on the end of material loading conveying mechanism, and the upside of elevator mechanism is connected with the real beam conveyer of material loading.
Described blanking turnover mechanism comprises the first top-pushing mechanism arranged bottom blanking turnover frame, blanking turnover frame, first top-pushing mechanism connects central controller by relay, blanking turnover frame is horizontally set on the bottom of lower stock ground support, one end and lower stock ground support hinged, the first top-pushing mechanism is connected to the below of blanking turnover frame.
Described blanking system comprises feeding turnover mechanism, the blanking conveying mechanism of blanking hole, upper stock ground support and upper setting thereof, blanking conveying mechanism correspondence is arranged on the top of feeding turnover mechanism, elevator mechanism is movably arranged on the end of blanking conveying mechanism, and the other end of blanking conveying mechanism is provided with and returns car.
Described feeding turnover mechanism comprises the second top-pushing mechanism arranged bottom material loading turning rack, material loading turning rack, second top-pushing mechanism connects central controller by relay, material loading turning rack is horizontally set on the bottom of stock ground support, one end and upper stock ground support hinged, the second top-pushing mechanism is connected to the below of material loading turning rack.
The upside of described elevator mechanism is provided with the real beam conveyer of blanking, and the end of the real beam conveyer of blanking is connected with curing oven conveyer section bar being sent into curing oven.
Described elevator mechanism comprise support and upper setting thereof cylinder elevator, hang bin, hang automatic material clamping mechanism bin being provided with multiple hanging section bar.
Described elevator mechanism adopts binary channel mode.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, the present invention adopts by contactless switch, relay, the travel control device of circuit breaker composition connects auto mat and realizes controlling feeding system, the action of blanking system, the figure of profit LabWindows/CVI, the functions such as animation are produced intuitively, the human-computer interaction interface of image, achieve the prescription information followed the tracks of amendment material and hang, the change of monitoring manufacturing line main technologic parameters, monitor and control loop wheel machine, loading and unloading station, oven, the operation of heat-tinting electrophoresis silicon machine and conveyer chain, the functions such as system recorder memory parameter and alarm message, improve the operating efficiency of manufacturing line.
2, to the switching mechanism of loading and unloading, we adopt axis to overturn, and can accomplish quick upset; To the elevator mechanism of loading and unloading, we adopt binary channel mode, and the single-channel mode of contrast import, makes loading and unloading efficiency improve 50%.
Accompanying drawing explanation
Fig. 1 is feeding machine structure schematic diagram of the present invention;
Fig. 2 is material loading field structure schematic diagram of the present invention;
Fig. 3 is blanking field structure schematic diagram of the present invention.
Description of reference numerals: 1, feeding system 1-1, material loading hole 1-2, lower stock ground support 1-3, blanking turnover mechanism 1-31, blanking turnover frame 1-32, first top-pushing mechanism 1-4, material loading conveying mechanism 2, blanking system 2-1, blanking hole 2-2, upper stock ground support 2-3, feeding turnover mechanism 2-31, material loading turning rack 2-32, second top-pushing mechanism 2-4, blanking conveying mechanism 2-5, return car 3, automatic feed mechanism 3-1, stack pallet 3-2, engine installation 3-3, guide rail 4, elevator mechanism 4-1, support 4-2, cylinder elevator 4-3, hang bin 5, the real beam conveyer 6 of material loading, the real beam conveyer 7 of blanking, curing oven conveyer
Detailed description of the invention
As shown in Figure 1-Figure 3, a kind of Full-automatic intelligent control vertical type oxidation electrophoresis generation device of the present invention, it comprises and automatically controls the feeding system 1 of its action, blanking system 2 and automatic feed mechanism 3 by central controller, feeding system 1 be respectively arranged with vertical elevator mechanism 4 of hanging section bar in blanking system 2.Automatic feed mechanism 3 comprises the engine installation 3-2 of its movement of driving of stack pallet 3-1 and bottom setting thereof, and the below of stack pallet is provided with guide rail 3-3, and engine installation 3-2 adopts the motor by central controller controls, and motor is installed on the roller shaft of stack pallet.Feeding system 1 comprises blanking turnover mechanism 1-3, the material loading conveying mechanism 1-4 of material loading hole 1-1, lower stock ground support 1-2 and upper setting thereof, material loading conveying mechanism 1-4 correspondence is arranged on the top of blanking turnover mechanism 1-3, elevator mechanism 4 is movably arranged on the end of material loading conveying mechanism 1-4,, the upside of elevator mechanism 4 is connected with the real beam conveyer 5 of material loading.Blanking turnover mechanism 1-3 comprises the first top-pushing mechanism 1-32 arranged bottom blanking turnover frame 1-31, blanking turnover frame 1-31, first top-pushing mechanism connects central controller by relay, blanking turnover frame is horizontally set on the bottom of lower stock ground support 1-2, one end and lower stock ground support hinged, the first top-pushing mechanism is connected to the below of blanking turnover frame.Blanking system 2 comprises feeding turnover mechanism 2-3, the blanking conveying mechanism 2-4 of blanking hole 2-1, upper stock ground support 2-2 and upper setting thereof, blanking conveying mechanism correspondence is arranged on the top of feeding turnover mechanism, elevator mechanism 4 is movably arranged on the end of blanking conveying mechanism 2-4, and the other end of blanking conveying mechanism is provided with and returns car 2-5.Feeding turnover mechanism 2-3 comprises the second top-pushing mechanism 2-32 arranged bottom material loading turning rack 2-31, material loading turning rack, second top-pushing mechanism connects central controller by relay, material loading turning rack is horizontally set on the bottom of stock ground support, one end and upper stock ground support hinged, the second top-pushing mechanism is connected to the below of material loading turning rack.The upside of elevator mechanism is provided with the real beam conveyer 6 of blanking, and the end of the real beam conveyer 6 of blanking is connected with the curing oven conveyer 7 section bar being sent into curing oven.To the switching mechanism of loading and unloading, we adopt axis to overturn, and can accomplish quick upset.Elevator mechanism 4 comprise support 4-1 and upper setting thereof cylinder elevator 4-2, hang bin 4-3, hang automatic material clamping mechanism bin being provided with multiple hanging section bar, elevator mechanism adopts binary channel mode.The single-channel mode of contrast import, makes loading and unloading efficiency improve 50% (resembling the contrast of train multiple line and single line), on our manufacturing line one group (three hang) used time, the import automation line used time of contrast was more than 9min less than 6min.
Central controller utilizes the functions such as the figure of LabWindows/CVI, animation to produce directly perceived, vivid human-computer interaction interface, achieve follow the tracks of amendment material and hang prescription information, the change of monitoring manufacturing line main technologic parameters, monitor and control the operation of loop wheel machine, loading and unloading station, oven, heat-tinting electrophoresis silicon machine and conveyer chain, the functions such as system recorder memory parameter and alarm message.For the feature of loop wheel machine scheduling, propose the dynamic dispatching algorithm of feasible in real-time, realize the Optimized Operation of loop wheel machine, improve the operating efficiency of manufacturing line.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (4)
1. a Full-automatic intelligent control vertical type oxidation electrophoresis generation device, it is characterized in that, it comprises and automatically controls the feeding system of its action, blanking system and automatic feed mechanism by central controller, feeding system be respectively arranged with vertical elevator mechanism of hanging section bar in blanking system;
Described automatic feed mechanism comprises the engine installation of its movement of driving of stack pallet and bottom setting thereof, and the below of stack pallet is provided with guide rail, and engine installation adopts the motor by central controller controls, and motor is installed on the roller shaft of stack pallet;
Described feeding system comprises material loading hole, the blanking turnover mechanism of lower stock ground support and upper setting thereof, material loading conveying mechanism, material loading conveying mechanism correspondence is arranged on the top of blanking turnover mechanism, elevator mechanism is movably arranged on the end of material loading conveying mechanism, and the upside of elevator mechanism is connected with the real beam conveyer of material loading;
Described blanking turnover mechanism comprises the first top-pushing mechanism arranged bottom blanking turnover frame, blanking turnover frame, first top-pushing mechanism connects central controller by relay, blanking turnover frame is horizontally set on the bottom of lower stock ground support, one end and lower stock ground support hinged, the first top-pushing mechanism is connected to the below of blanking turnover frame;
Described blanking system comprises feeding turnover mechanism, the blanking conveying mechanism of blanking hole, upper stock ground support and upper setting thereof, blanking conveying mechanism correspondence is arranged on the top of feeding turnover mechanism, elevator mechanism is movably arranged on the end of blanking conveying mechanism, and the other end of blanking conveying mechanism is provided with and returns car;
Described feeding turnover mechanism comprises the second top-pushing mechanism arranged bottom material loading turning rack, material loading turning rack, second top-pushing mechanism connects central controller by relay, material loading turning rack is horizontally set on the bottom of stock ground support, one end and upper stock ground support hinged, the second top-pushing mechanism is connected to the below of material loading turning rack.
2. Full-automatic intelligent control vertical type oxidation electrophoresis generation device according to claim 1, it is characterized in that, the upside of described elevator mechanism is provided with the real beam conveyer of blanking, and the end of the real beam conveyer of blanking is connected with curing oven conveyer section bar being sent into curing oven.
3. Full-automatic intelligent control vertical type oxidation electrophoresis generation device according to claim 1 and 2, it is characterized in that, described elevator mechanism comprise support and upper setting thereof cylinder elevator, hang bin, hang automatic material clamping mechanism bin being provided with multiple hanging section bar.
4. Full-automatic intelligent control vertical type oxidation electrophoresis generation device according to claim 3, is characterized in that, described elevator mechanism adopts binary channel mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110426410.9A CN102556658B (en) | 2011-08-01 | 2011-12-19 | Full-automatic intelligent control vertical type oxidation electrophoresis generation device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120276694.3 | 2011-08-01 | ||
| CN201120276694 | 2011-08-01 | ||
| CN2011202766943 | 2011-08-01 | ||
| CN201110426410.9A CN102556658B (en) | 2011-08-01 | 2011-12-19 | Full-automatic intelligent control vertical type oxidation electrophoresis generation device |
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| CN102556658A CN102556658A (en) | 2012-07-11 |
| CN102556658B true CN102556658B (en) | 2015-05-20 |
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| CN2011205325868U Expired - Lifetime CN202464774U (en) | 2011-08-01 | 2011-12-19 | Full-automatic intelligent-control vertical oxidation electrophoresis production equipment |
| CN201110426410.9A Active CN102556658B (en) | 2011-08-01 | 2011-12-19 | Full-automatic intelligent control vertical type oxidation electrophoresis generation device |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202464774U (en) * | 2011-08-01 | 2012-10-03 | 周青 | Full-automatic intelligent-control vertical oxidation electrophoresis production equipment |
| CN103754631B (en) * | 2014-02-25 | 2015-09-09 | 詹白勺 | Universal joint section sleeve automatic discharge unit |
| CN111074319A (en) * | 2019-12-19 | 2020-04-28 | 佛山市高明左右铝业有限公司 | Aluminum profile oxidation treatment line |
| CN111621828A (en) * | 2020-05-09 | 2020-09-04 | 臻金自动化设备(常州)有限公司 | Vertical oxidation production line equipment for aluminum profiles |
| CN114182324B (en) * | 2021-12-11 | 2022-07-22 | 肇庆智得智能设备有限公司 | Intelligent vertical oxidation electrophoresis production line |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201889522U (en) * | 2010-11-25 | 2011-07-06 | 杭州中科新松光电有限公司 | Full-automatic rectangular plate shearing machine |
| CN102114604A (en) * | 2010-12-08 | 2011-07-06 | 江苏扬力数控机床有限公司 | Automatic loading and unloading device of plate processing equipment |
| CN202464774U (en) * | 2011-08-01 | 2012-10-03 | 周青 | Full-automatic intelligent-control vertical oxidation electrophoresis production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6932895B2 (en) * | 2000-02-15 | 2005-08-23 | Large Scale Proteomics Corporation | Automated electrophoresis gel manipulation apparatus |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201889522U (en) * | 2010-11-25 | 2011-07-06 | 杭州中科新松光电有限公司 | Full-automatic rectangular plate shearing machine |
| CN102114604A (en) * | 2010-12-08 | 2011-07-06 | 江苏扬力数控机床有限公司 | Automatic loading and unloading device of plate processing equipment |
| CN202464774U (en) * | 2011-08-01 | 2012-10-03 | 周青 | Full-automatic intelligent-control vertical oxidation electrophoresis production equipment |
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| CN102556658A (en) | 2012-07-11 |
| CN202464774U (en) | 2012-10-03 |
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Effective date of registration: 20200529 Address after: No.1, f5-2 (F6), North District, Fanhu community, central science and Technology Industrial Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province Patentee after: Foshan HuaJiaYi mechanical equipment Co., Ltd Address before: 528100, No. 15, south of Qili Road, Leping Industrial Park, Sanshui District, Guangdong, Foshan Patentee before: Zhou Qing |
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Effective date of registration: 20210524 Address after: No.f5-2 (F6) 3, North District, Fanhu community, central science and Technology Industrial Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province 528100 Patentee after: FOSHAN YANQING INTELLIGENT EQUIPMENT Co.,Ltd. Address before: No.1, f5-2 (F6), North District, Fanhu community, central science and Technology Industrial Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province, 528100 Patentee before: Foshan HuaJiaYi mechanical equipment Co., Ltd |
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