CN102554451A - Bilateral ultrasonic welder - Google Patents
Bilateral ultrasonic welder Download PDFInfo
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- CN102554451A CN102554451A CN2012100192430A CN201210019243A CN102554451A CN 102554451 A CN102554451 A CN 102554451A CN 2012100192430 A CN2012100192430 A CN 2012100192430A CN 201210019243 A CN201210019243 A CN 201210019243A CN 102554451 A CN102554451 A CN 102554451A
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- supersonic welder
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Abstract
The invention discloses a bilateral ultrasonic welder, which comprises a worktable and two ultrasonic welders movably arranged on the worktable. The ultrasonic welders are connected with a welding mould, and a platform for holding materials to be welded is arranged between the two ultrasonic welders. The two ultrasonic welders can be moved by means of control, sliding rails for moving the ultrasonic welders are arranged on the worktable, the ultrasonic welders are arranged on a frame, and the frame is movably mounted on the sliding rails. Compared with the prior art, the bilateral ultrasonic welder has the advantages that the materials to be welded can be bilaterally welded simultaneously, and the bilateral ultrasonic welder is high in speed, fine in concentricity, high in welding stability, particularly adaptable to welding of high-power and high-capacity multilayer overlapped metal sheets needing large area and welding of large single cells, and capable of effectively ensuring welding quality.
Description
[technical field]
The present invention relates to a kind of supersonic welder, be specially a kind of good concentricity, the bilateral supersonic welder that stable height and welding efficiency are high.
[background technology]
The function welding energy converting system structure of existing supersonic welder mainly is directly to be connected with horn by ultrasonic transducer, is connected with an end of weld mold then.Ultrasonic transducer converts high-frequency electrical energy the mechanical oscillation of synchronizing frequency to, changes amplitude through horn and is delivered to the Die Welding end face.The dither energy of mould soldering tip is delivered to the junction of workpiece to be welded; In this zone; Vibrational energy makes the surperficial phase mutual friction of workpiece to be welded and the staggered infiltration that forms between the molecular layer is seamlessly combined closely, and realizes quick, energy-conservation, no-spark, near the welding of cold conditions processing; Make identical or different workpiece not produce on the good condition basis that oxidation changes between combining; The conductance that can keep virgin metal; Directly closely welding between the non-ferrous metals identical or inequality such as the nickel screen that can be widely used in Ni-MH battery and nickel sheet is for example directly welded between lithium battery, polymer battery Copper Foil and the nickel sheet, and aluminium foil and aluminium flake directly weld; Electric wire directly reaches the wire harness welding, and electric wire connects with various electronic component points and directly combines welding between weldering, the electronic device; The welding of the large-scale radiating seat of various electrical home appliances, Automobile Products, heat-exchanging fin, the honeycomb heart is welded between the high-current devices such as electromagnetic switch, no-fuse switch, fields such as the multilayer stack welding of dissimilar metal sheet.
But supersonic welder generally is to form to single ultrasonic wave functionalities construction system at present, only can weld an end limit of article to be welded.Such welding, inefficiency, therefore the welding of the workpiece of more incompatible welding large tracts of land, high-power, multilayer stack and the bilateral synchronous disposable welding of while of demand can't adapt to the demand of lithium battery industry.
[summary of the invention]
The objective of the invention is to the deficiency that exists to the above existing supersonic welder, the bilateral supersonic welder of a kind of simple in structure, good concentricity and high efficiency is provided.
For achieving the above object; Technical scheme of the present invention is: bilateral supersonic welder, comprise workbench, and be movably set in two supersonic welders on the said workbench; Said supersonic welder is connected with weld mold, is material placement platform to be welded between said two supersonic welders.Through moving said two supersonic welders simultaneously, can weld the fast and good concentricity of speed simultaneously to the both sides that are positioned over the material to be welded on the said material placement platform to be welded.
Said material placement platform to be welded can be made 360 degree along the inhour rotation at horizontal plane.
Be provided for slide rail that supersonic welder is moved on the said workbench, said supersonic welder is located on the frame, and said frame is movably installed on the said slide rail.
Said supersonic welder is adjustable movable being installed on the said frame, can do the three-dimensional control of XYZ and slide mobile and locking positioning freely, so that adjust the position between said supersonic welder and weldering mould and the material to be welded.
Said supersonic welder is the ultrasonic roll welding machine, and said weld mold is the roll welding mould.
Said workbench is provided with straight line module material conveying platform, and said workbench is provided with the battery supporting plate, is used for fixing battery modules to be welded.
Said battery supporting plate is provided with the bed die that white steel knife is processed, and said battery supporting plate is arranged with such as cylinder or other forms of demoulding power set.
Stopping means such as nut or other range-adjustable limit functions is installed on the said supersonic welder, is used to adjust said supersonic welder welding position.
Compared with prior art, the present invention has following advantage: can treat that the wlding material welds on both sides simultaneously, speed is fast, good concentricity, especially adapt to high-power, big capacity multilayered metal film stack and the powerful welding of needs large tracts of land, big cell welding; Welding stability is high, can guarantee welding quality effectively.Bilateral supersonic welder of the present invention can be widely used in the fields such as welding of welding of lithium battery substrate and plate solar.
[description of drawings]
Fig. 1 is the perspective view of the bilateral supersonic welder embodiment 1 of the present invention;
Fig. 2 is the main TV structure sketch map of the bilateral supersonic welder embodiment 1 of the present invention;
Fig. 3 is the plan structure sketch map of the bilateral supersonic welder embodiment 1 of the present invention;
Fig. 4 is the perspective view of the bilateral supersonic welder embodiment 2 of the present invention;
Fig. 5 is the plan structure sketch map of the bilateral supersonic welder embodiment 2 of the present invention;
Fig. 6 is the local structure for amplifying sketch map of the A portion among the bilateral supersonic welder embodiment 2 of the present invention;
Fig. 7 is the perspective view of the bilateral supersonic welder embodiment 3 of the present invention;
Fig. 8 is the perspective view of the bilateral supersonic welder embodiment 4 of the present invention;
Fig. 9 is the sectional structure sketch map 1 of the bilateral supersonic welder embodiment 4 of the present invention;
Figure 10 is the sectional structure sketch map 2 of the bilateral supersonic welder embodiment 4 of the present invention.
[specific embodiment]
Below in conjunction with accompanying drawing and specific embodiment the bilateral supersonic welder of the present invention is carried out detailed explanation.
Bilateral supersonic welder; Shown in Fig. 1-3, comprise the workbench 3 that is arranged on the worktable frame 8, be movably set in two supersonic welders 1 on the said workbench 3; Said supersonic welder 1 is connected with weld mold 2, is material placement platform to be welded between said two supersonic welders 1.Said material placement platform to be welded can be made 360 degree along inhour rotation in horizontal plane, is convenient to put and unloads material to be welded.Through moving said two supersonic welders 1 simultaneously, can weld the fast and good concentricity of speed simultaneously to the both sides that are positioned over the material to be welded 11 on the said material placement platform to be welded.Be provided for slide rail 4 that supersonic welder 1 is moved on the said workbench 3; Said supersonic welder 1 is located on the frame 5; Said frame 5 is movably installed on the said slide rail 4; Said supersonic welder 1 is for being movably installed on the said frame 5, so that adjust the position between said supersonic welder 1 and weld mold 2 and the material to be welded 11.Said supersonic welder 1 is the ultrasonic roll welding machine, and said weld mold is the roll welding mould.Said worktable frame 8 is provided with touchscreen equal controller 10, in said worktable frame 8, is provided with the electronics emission electronic box system 9 that is used to produce the ultrasonic wave high-frequency signal in addition.
Embodiment is mainly used in the welding to electrode material of lithium battery, can solve effectively bilateral all have need the electrode of welding weld since bilateral settle at one go simultaneously to carry out weld, so efficient and stability are all very good
Shown in Fig. 4-6, present embodiment is used for the plate solar welding, and its structure and enforcement 1 are basically together.Wherein said two weld molds 2 lean on very closely each other, can symmetry stably flat board 12 and heat exchanger tube are close to accurate parallel lines simultaneously and move towards weldering tightly near locating on same heat exchanger tube longitudinal ridge line both sides like this; Owing to increase the tube sheet contact-making surface; Make the tube sheet welding firm, heat-conducting effect promotes, if separating apart from translation two weld molds; The tube sheet that then can carry out two traditional specifications simultaneously rolls and welds, and improves the speed twice.
As shown in Figure 7, present embodiment structure and enforcement 1 basically identical.Different is that said workbench 8 is provided with straight line module material conveying platform 13, and said workbench is provided with battery supporting plate 14, is used for fixing battery to be welded.
Shown in Fig. 8-10, present embodiment structure and enforcement 1 basically identical.Different is that said battery supporting plate 14 is provided with the bed die 15 that white steel knife is processed, and said battery supporting plate 14 is arranged with such as cylinder or other forms of demoulding power set 16.
Wherein said supersonic welder 1 comprises ultrasonic transducer 17 and weld mold 2, and said weld mold 2 is connected with ultrasonic transducer 17.Said supersonic welder 1 is provided with stroke limit nut 18, is used to adjust said supersonic welder 1 welding position.
The above person; Be merely this novel preferred embodiment; When the scope that can not limit this novel enforcement with this, the simple equivalent of promptly doing according to this novel claim and novel description generally changes and modifies, and all still belongs in the scope that this novel patent contains.
Claims (9)
1. bilateral supersonic welder is characterized in that, comprises workbench, is movably set in two supersonic welders on the said workbench, and said supersonic welder is connected with weld mold, is material placement platform to be welded between said two supersonic welders.
2. bilateral supersonic welder according to claim 1 is characterized in that, said material placement platform to be welded can be made 360 degree along the inhour rotation in horizontal plane.
3. bilateral supersonic welder according to claim 1 is characterized in that, is provided for slide rail that supersonic welder is moved on the said workbench, and said supersonic welder is located on the frame, and said frame is movably installed on the said slide rail.
4. bilateral supersonic welder according to claim 3 is characterized in that, said supersonic welder is adjustable movable being installed on the said frame.
5. according to claim 1,2,3 or 4 described bilateral supersonic welders, it is characterized in that said supersonic welder is the ultrasonic roll welding machine, said weld mold is the welding grinding tool that rolls.
6. according to claim 1,2,3,4 or 5 described bilateral supersonic welders, it is characterized in that said supersonic welder is a ultrasonic spot welder, said weld mold is a welding mould.
7. bilateral supersonic welder according to claim 5 is characterized in that, said workbench is provided with straight line module material conveying platform, and said workbench is provided with the battery supporting plate.
8. bilateral supersonic welder according to claim 7 is characterized in that, said battery supporting plate is provided with the bed die of processing such as white steel knife or other supporting suitable materials, and said battery supporting plate is arranged with demoulding power set.
9. bilateral supersonic welder according to claim 1 is characterized in that, on said supersonic welder, stopping means is installed.
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CN201210019243.0A CN102554451B (en) | 2012-01-19 | 2012-01-19 | Bilateral ultrasonic welder |
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CN201210019243.0A CN102554451B (en) | 2012-01-19 | 2012-01-19 | Bilateral ultrasonic welder |
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CN102554451A true CN102554451A (en) | 2012-07-11 |
CN102554451B CN102554451B (en) | 2015-05-06 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102861984A (en) * | 2012-10-09 | 2013-01-09 | 雷广伟 | Four-head ultrasonic welding equipment for positive and negative poles of power battery |
CN103071910A (en) * | 2013-01-14 | 2013-05-01 | 广东工业大学 | Double-ultrasonic-high-frequency induction combined precision micro-connection device and method |
CN105817757A (en) * | 2016-05-25 | 2016-08-03 | 雷广伟 | Oblique-angle multi-welding-head ultrasonic welding equipment |
CN107214970A (en) * | 2017-07-18 | 2017-09-29 | 东莞市业润自动化设备有限公司 | A kind of device for ultrasonic welding |
CN109570849A (en) * | 2019-01-28 | 2019-04-05 | 左强 | A kind of novel automotive oil tank welding equipment |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101972890A (en) * | 2010-10-14 | 2011-02-16 | 西安交通大学 | Servo direct-drive double-acting multifunctional friction welding machine |
CN102145434A (en) * | 2010-02-05 | 2011-08-10 | 严锦璇 | Double-head synchronous ultrasonic metal welding device |
CN202539801U (en) * | 2012-01-19 | 2012-11-21 | 广州市新栋力超声电子设备有限公司 | Double-sided ultrasonic welder |
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2012
- 2012-01-19 CN CN201210019243.0A patent/CN102554451B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102145434A (en) * | 2010-02-05 | 2011-08-10 | 严锦璇 | Double-head synchronous ultrasonic metal welding device |
CN101972890A (en) * | 2010-10-14 | 2011-02-16 | 西安交通大学 | Servo direct-drive double-acting multifunctional friction welding machine |
CN202539801U (en) * | 2012-01-19 | 2012-11-21 | 广州市新栋力超声电子设备有限公司 | Double-sided ultrasonic welder |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102861984A (en) * | 2012-10-09 | 2013-01-09 | 雷广伟 | Four-head ultrasonic welding equipment for positive and negative poles of power battery |
CN102861984B (en) * | 2012-10-09 | 2015-06-24 | 雷广伟 | Four-head ultrasonic welding equipment for positive and negative poles of power battery |
CN103071910A (en) * | 2013-01-14 | 2013-05-01 | 广东工业大学 | Double-ultrasonic-high-frequency induction combined precision micro-connection device and method |
CN105817757A (en) * | 2016-05-25 | 2016-08-03 | 雷广伟 | Oblique-angle multi-welding-head ultrasonic welding equipment |
CN107214970A (en) * | 2017-07-18 | 2017-09-29 | 东莞市业润自动化设备有限公司 | A kind of device for ultrasonic welding |
CN109570849A (en) * | 2019-01-28 | 2019-04-05 | 左强 | A kind of novel automotive oil tank welding equipment |
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CN102554451B (en) | 2015-05-06 |
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