CN102536980A - 用于连接两物体的方法以及使用所述方法的板条 - Google Patents

用于连接两物体的方法以及使用所述方法的板条 Download PDF

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CN102536980A
CN102536980A CN2011104178974A CN201110417897A CN102536980A CN 102536980 A CN102536980 A CN 102536980A CN 2011104178974 A CN2011104178974 A CN 2011104178974A CN 201110417897 A CN201110417897 A CN 201110417897A CN 102536980 A CN102536980 A CN 102536980A
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C·T·W·P·延森
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Inalfa Roof Systems Group BV
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    • B29C65/524—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by applying the adhesive from an outlet device in contact with, or almost in contact with, the surface of the part to be joined
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
    • B29L2031/108—Roofs
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    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
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    • B60R13/0212—Roof or head liners
    • B60R13/0218—Roof or head liners supported by adhesion with the roof panel
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Abstract

一种用于连接两个物体的方法中，包括：将一定体积的粘接剂施加于所述物体中的至少一个物体的步骤，所述粘接剂为固化之后是柔性的类型；和随后将所述物体中的另一个物体与所述一定体积的粘接剂接触的步骤，存在在施加所述一定体积的粘接剂之前提供加强装置的步骤，该加强装置从所述一定体积的粘接剂施加于其上的物体延伸并且附接于其上，所述加强装置具有小于已形成的一定体积的粘接剂的高度的高度，在附加步骤之后，所述一定体积的粘接剂被施加成围绕所述加强装置。

Description

用于连接两物体的方法以及使用所述方法的板条
技术领域
本发明首先涉及用于连接两个物体的方法，其包括：将一定体积的粘接剂施加于所述物体中的至少一个物体的步骤，所述一定体积的粘接剂为固化后是柔性的类型；和随后将所述物体中的另一个物体与所述一定体积的粘接剂接触的步骤。
背景技术
当使用上述方法来连接两个产生显著不同的热膨胀的物体时，已形成的一定体积的粘接剂应提供足够的柔性以弥补热膨胀的差异。例如，当钢制物体连接至塑料物体时(比如这可以是用于车辆的敞开顶部结构的情况，其中钢制的成型加固构件与塑料板条连接)，可能会出现这个问题。当一定体积的粘接剂不能应对不同的热膨胀时，这种连接的组成部分将承受高的应力并且将以不可接受的方式变形。
确保一定体积的粘接剂具有足够柔性的最有效方法是增加一定体积的粘接剂的高度。然而，这种增加的高度在所述一定体积的粘接剂的制造过程中导致某些问题。在一定体积的粘接剂的施加过程中，由于还未固化，其往往流出到相应的物体上。这意味着很难或甚至不可能产生具有足够高度的一定体积的粘接剂。并且即使粘接剂的浓度允许产生具有足够高度的一定体积的粘接剂，该一定体积的粘接剂也往往是非常不稳定的。例如，当使用注塑喷嘴制造一定体积的粘接剂时，由于堆积的粘接剂的一部分仍然粘住喷嘴的原故，将喷嘴从堆积的一定体积的粘接剂移开往往会破坏该一定体积的粘接剂(或使其不稳定)。
发明内容
因此，本发明的目的是提供一种用于连接两个物体的改进的方法。
根据本发明，所述方法的特征在于在施加所述一定体积的粘接剂之前的附加步骤，该附加步骤提供加强装置，该加强装置从所述一定体积的粘接剂施加于其上的物体延伸并附接至该物体，并且该加强装置的高度小于已形成的一定体积的粘接剂的高度，在该附加步骤之后，一定体积的粘接剂施加成围绕所述加强装置。
加强装置确保一定体积的粘接剂可被制造为具有需要的高度，以获得所需的柔性。
根据本发明的方法的一个实施例中，加强装置注塑至所述物体。但其它用于附接加强装置的方法也是可以想到的(例如，使用粘接剂、焊接等)。
在根据本发明的方法的另一实施例中，在制造相应的物体的过程中，加强装置与相应的物体一体地制造。这意味着，将加强装置附接至物体的附加步骤可以省略。
优选地，一定体积的粘接剂被注塑成围绕加强装置。这使得该方法很容易实现。当与加强装置注塑至所述物体的实施例结合时，可以使用两步注塑加工(其中，分开的步骤可以在不同的时间在不同的位置实施，如果需要的话)。
在根据本发明的方法的一个实施例中，一定体积的粘接剂包括粘接剂的细长的凸起部，而加强装置包括单个的细长的加强脊，该加强脊沿着细长的凸起部的基本整个长度延伸。加强脊的长度和凸起部的长度之间的比例可根据环境和要求而不同。
作为替代的实施例，一定体积的粘接剂能包括连续的粘接剂的点，而加强装置能包括设置在这些点中的每个点内的加强柱。点的数量和点之间的间隔可以采取许多方式而不同，这取决于完成的连接所需的特性。
在制造连接的过程中，在粘接剂的特性方面加强装置的作用被认为是部分地依赖于作用在加强装置和粘接剂之间的粘接力，该粘接力防止未固化的粘接剂的不希望的流动。然而，当根据本发明的方法除此之外还包括提供辅助加强装置(该辅助加强装置接合一定体积的粘接剂的基部的相对的侧部)的步骤时，这种辅助加强装置也防止了粘接剂的流动，辅助加强装置限定在一定体积的粘接剂的基部处的用于粘接剂的阻碍部件，在一定体积的粘接剂的基部处一定体积的粘接剂附接至相应的物体。
之后，优选地，辅助加强装置的高度小于加强装置的高度。这种较小的高度足以获得希望的效果。
具体来说，当一定体积的粘接剂包括粘接剂的细长的凸起部时，辅助加强装置能包括两个细长加强脊，每个细长加强脊沿着凸起部的基部、在基部的相对的侧部延伸。
在另一实施例中，其中，一定体积的粘接剂包括连续的粘接剂的点，辅助加强装置能包括多个环形加强体，每个环形加强体设置成围绕粘接剂的点的基部。
在根据本发明的方法的特定实施例中，所述物体中的一个是在车辆的敞开顶部结构中使用的板条(例如，塑料板条)，而另一个物体是成型加固构件(例如，由钢制成)。
其次，本发明涉及在车辆的敞开顶部结构中使用的板条，该板条具有连接于其上的构件，该构件利用根据本发明的方法连接至板条。
附图说明
下面将参照附图说明发明，其中：
图1示意性地示出了利用根据本发明的方法的实施例在两个物体之间形成连接的五个连续阶段。
图2示出了加强装置的四个替代实施例，和
图3示出了体现本发明的敞开顶部结构的板条。
具体实施方式
首先参照图1，示出了用于在五个连续阶段过程中连接两个物体的方法。提供物体1(阶段a)，物体2必须连接至物体1。在阶段b，加强构件3附接至物体1。这可以通过任何合适的方式实现(粘接剂、焊接、注塑等)。
在制造物体1的过程中，加强构件3和物体1还可以制造为一体的、单独部件。在后一情况中，两个部件优选包括相同的材料，而之前的情况中这些部件也可以包括不同的材料。
当加强装置3连接至物体并从物体延伸时(阶段c)，一定体积的粘接剂4被施加成围绕加强装置3并在物体1的顶部上(阶段d)，该粘接剂为固化后是柔性的类型。所述一定体积的粘接剂4的施加可以以任何合适的方式进行，例如，使用借助于注塑喷嘴7的注塑技术。作为最后的步骤，另一所述物体2与所述一定体积的粘接剂4接触(阶段e)，在此之后，一定体积的粘接剂发生固化以完成物体1和2之间的连接。
如图1所示，加强装置3的高度(如垂直于物体1的表面测量的)比已形成的一定体积的粘接剂4的高度小。
图2示出了本发明的多个不同的实施例。在图2a中，加强装置3附接至物体1′(或形成为物体1′的整体部分)。在图2b中，加强装置3附接至物体2(或形成为物体2的整体部分)。在图2c中，加强装置3附接至物体1′(或形成为物体1′的整体部分)，并且额外的辅助加强装置5设置成接合已形成的一定体积的粘接剂4的基部的相对的侧部。这些辅助加强装置5可以以类似于加强装置3的方式设置，并且当一定体积的粘接剂包括细长的凸起部时可包括两个细长加强脊，并且当一定体积的粘接剂包括多个点时可包括环形体。辅助加强装置5的高度比加强装置3的高度小。
图2d示出了与图2a类似的实施例，并且其中加强装置包括单个的细长加强脊3′，细长加强脊3′沿着一定体积的粘接剂4的细长的凸起部的基本整个长度延伸。
参照图3，示出了板条6，板条6在车辆的敞开顶部结构中使用。该板条6具有通过一定体积的粘接剂连接于其上的成型加固构件。图3未示出这些成型加固构件(其可成形为如图1和图2中所示的物体2)，也未示出一定体积的粘接剂，但是示出了加强装置的不同的实施例。
因此，图3示出了沿着细长的凸起部的基本整个长度延伸的加强装置13，细长的凸起部围绕加强装置13设置。此外图3示出了这样的加强装置，该加强装置包括将要被粘接剂的点包围的、彼此并排地设置的多个不同的加强柱23。
本发明不限于前述的实施例，而是可以在所附的权利要求限定的本发明的保护范围内广泛的变化。

Claims (12)

1.一种用于连接两个物体的方法，其包括以下步骤：将一定体积的粘接剂施加至所述物体中的至少一个物体的步骤，所述粘接剂为固化后是柔性的类型；和随后将所述物体中的另一个物体与所述一定体积的粘接剂接触的步骤，其特征在于，所述方法还包括在施加所述一定体积的粘接剂之前的附加步骤，所述附加步骤提供加强装置，所述加强装置从所述一定体积的粘接剂将被施加于其上的物体延伸并附接于其上，所述加强装置具有比已形成的一定体积的粘接剂的高度小的高度，在所述附加步骤之后所述一定体积的粘接剂围绕所述加强装置被施加。
2.根据权利要求1所述的方法，其中，将所述加强装置注塑至所述物体。
3.根据权利要求1所述的方法，其中，在制造相应的所述物体时，所述加强装置与相应的所述物体一体地制造。
4.根据前述权利要求中任一项所述的方法，其中所述一定体积的粘接剂注塑成围绕所述加强装置。
5.根据前述权利要求中任一项所述的方法，其中所述一定体积的粘接剂包括粘接剂的细长的凸起部，并且所述加强装置包括沿细长的凸起部的基本整个长度延伸的单条细长加强脊。
6.根据权利要求1-4中任一项所述的方法，其中所述一定体积的粘接剂包括连续的粘接剂点，并且所述加强装置包括设置于这些点中的每个点内的加强柱。
7.根据前述权利要求中任一项所述的方法，其还包括提供辅助加强装置的步骤，所述辅助加强装置将接合已形成的一定体积的粘接剂的基部。
8.根据权利要求7所述的方法，其中所述辅助加强装置的高度小于所述加强装置的高度。
9.根据与权利要求5结合的权利要求7或8的方法，其中所述辅助加强装置包括两条细长加强脊。
10.根据与权利要求6结合的权利要求7或8的方法，其中，所述辅助加强装置包括多个环形加强体，每个所述环形加强体设置成围绕粘接剂点的基部。
11.根据前述权利要求中任一项所述的方法，其中所述物体中的一个是用于车辆的敞开顶部结构的板条，而所述物体中的另一个是成型加固构件。
12.一种在车辆的敞开顶部结构中使用的板条，所述板条具有连接至其上的构件，其特征在于，所述构件通过根据前述权利要求中任一项所述的方法连接至所述板条。
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