Summary of the invention
The problem to be solved in the present invention be to provide be a kind ofly difficult for breaking, high insulating effect, prevent heat radiation, high temperature resistant, utilization rate of raw materials is high, can realize the composite plate of production in enormous quantities.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of multilayer reflection heat insulation composite board, comprise the be situated between core thermal insulation layer group of ceramic fiber layer composition of inner side of two-layer double-face optical aluminum foil and folder, in the fiber gap of described ceramic fiber layer, be mingled with nanometer SiO2 and SiC powder, the outside of described two-layer double-face optical aluminum foil is also respectively connected with an insulation material layer, wherein the outside of an insulation material layer is connected with a fiber layer of cloth, and the outside of another insulation material layer is connected with one deck double-face optical aluminum foil.
Further, described each layer is to interconnect by bonding extruding.
Further, described insulation material layer is by the phenolic resins of the nanometer SiO2 powder of the white carbon of 43-58 weight portion, 18-30 weight portion rock wool, 8-12 weight portion, 12-26 weight portion CaO, 12-22 weight portion and add water and stir and mix.
The present invention also provides the manufacture method of this composite plate, comprises the following steps:
Step 1, by compound to fiber layer of cloth and insulation material layer, form blanket;
Step 2, by compound to a double-face optical aluminum foil, a ceramic fiber layer, a double-face optical aluminum foil, form core thermal insulation layer group;
Step 3, by compound to blanket and core thermal insulation layer group, form intermediate plate;
Step 4, by compound to intermediate plate and an insulation material layer and a double-face optical aluminum foil, form heat-insulating composite panel;
Step 5, oven dry;
Step 6, cut, pack.
Advantage and good effect that the present invention has are: 1. heat insulation and preservation effect is good, creationary aluminium foil, air, SiO2, SiC, fiber are combined, and make it mutual intersection, acting in conjunction, i.e. reflection is heat insulation again, greatly improves heat insulating effect; 2. reasonable in design, the insulation material layer protection respectively of core thermal insulation layer both sides, make it avoid destroying, can improve service life, bottom fiber cloth and middle ceramic fiber blanket can improve again the toughness of thermal insulation board simultaneously, can carry out as required appropriate bending, the bending that the has solved original technology problem of arrisdefect of breaking; 3. raw material are common, and low price is easy to buy, and in production process, waste of material is few, and production cost is low; 4. technology advanced person, can realize pipeline system batch production, can promote on a large scale.
The specific embodiment
As shown in Figure 1, multilayer reflection heat insulation composite board of the present invention comprises the be situated between core thermal insulation layer group of ceramic fiber layer composition of inner side of two-layer double-face optical aluminum foil and folder, in the fiber gap of described ceramic fiber layer, be mingled with nanometer SiO2 and SiC powder, the outside of described two-layer double-face optical aluminum foil is also respectively connected with an insulation material layer, wherein the outside of an insulation material layer is connected with a fiber layer of cloth, the effect of fiber cloth is ductility and the toughness that increases composite plate, is not easy fracture; The outside of another insulation material layer is connected with one deck double-face optical aluminum foil.Described each layer is to interconnect by bonding extruding.
By the adiabatic thermal loss that reduces of insulation material layer, by double-face optical aluminum foil reflective thermal radiation, reduce loss, and make the two mutually intersect, cooperatively interact, reach the effect of better heat-insulation and heat-preservation.Double-face optical aluminum foil 3 simultaneously, ceramic fiber layer 4, double-face optical aluminum foil 5 forms again a thermal insulation layer jointly, because ceramic fibre space is large, can there be a certain amount of air, form one when overall when above-mentioned three layers, in ceramic fiber layer 4, just there will be the air barrier being formed by many microbubbles, the double glazing of similar hollow, but the effect of heat insulation of air is limited, therefore be mingled with therein nanometer SiO2 and SiC powder, pass through aluminium foil, air, SiO2, SiC, fiber intersects mutually, acting in conjunction, reflection is heat insulation again, greatly reduce thermal conductivity factor, improve effect of heat insulation.Heat-insulating composite panel bulk density>=400Kg/m of the present invention
3(100 ℃, 24h), thermal conductivity factor≤0.05W/mk (600 ℃), is very outstanding heat preserving and insulating material.
Composite bed can be single group, i.e. single layer composite, also can be as required, will organize composite bed more and repeatedly superpose, and thickness is unrestricted, also bonding finished product composite plate stack can be obtained to the composite plate of larger thickness.
The manufacture method of this composite plate, comprises the following steps:
Step 1, blanket manufacture;
1.1 mixed slurries: will mix by weight proportion by the phenolic resins of the nanometer SiO2 powder of the white carbon of 43-58 weight portion, 18-30 weight portion rock wool, 8-12 weight portion, 12-26 weight portion CaO, 12-22 weight portion in conservation tank, and add water and stir to being thick;
1.2 bottom fiber cloth uncoilings: the bottom fiber distributing of rolling is entered in streamline, make its uncoiling transmission forward at the uniform velocity;
1.3 metering inputs: use measuring pump to pump on the bottom fiber cloth in advancing in the slurry in the conservation tank mixing in step 1.1, the flow of slurry is wanted uniformity, can not be sometimes fast and sometimes slow;
1.4 coatings: the bottom fiber cloth with slurry at the uniform velocity enters apparatus for coating, and coating blade strikes off be with slurry, guarantee the slurry thickness uniformity above bottom fiber cloth, must not occur rugged phenomenon;
1.5 roll extrusion: the slurry striking off together enters rolling device with bottom fiber cloth, bond together slurry and bottom fiber cloth through roll-in firmly, form blanket, products for further compound;
Step 2, core thermal insulation layer group are manufactured;
2.1 by the ceramic fiber blanket uncoiling of rolling and send into injection apparatus, injection apparatus utilizes compressed air the mixed powder of nanometer SiO2 and SiC to be injected in the space of ceramic fiber blanket, and make it attached thereto, form ceramic fiber layer, the part by weight of SiC and SiO2 mixed-powder is 1: 1.5-1: 4, and injection flow velocity is 60-150g/min;
2.2 ceramic fiber layer two sides after injection are coated with respectively one deck bonding agent, this bonding agent be by phenolic resins, SiO2 and SiC by 76-86%: 8-13%: 3-15% weight ratio evenly mixes;
2.3 by ceramic fiber layer after treatment step 2.2 with thereon, the double-face optical aluminum foil of lower each one deck sends into rolling device simultaneously, and three is bonded together firmly, forms core thermal insulation layer group;
Step 3, formation intermediate plate;
On the insulation material layer of blanket, be coated with uniformly bonding agent described in one deck step 2.2, then together send into rolling device with core thermal insulation layer group, by extruding with bonding the two is combined, formation intermediate plate;
Step 4, formation heat-insulating composite panel;
To in conservation tank, by the slurry mixing described in step 1.1, by measuring pump, carry on intermediate plate double-face optical aluminum foil, and after step 1.4 coating, together send into rolling device with another double-face optical aluminum foil, by extruding and bonding making the three together, form heat-insulating composite panel;
Step 5, oven dry; Heat-insulating composite panel is sent into and in drying box, dried and solidify by conveyer belt, make each part of heat-insulating composite panel be cured as one, bake out temperature is 700-1100 ℃, complex plate strip in drying box by time >=0.5h;
Step 6, by dry after heat-insulating composite panel cut as required, obtain into the finished thermal insulation composite plate of piece, and packing.
Above one embodiment of the present of invention are had been described in detail, but described content is only preferred embodiment of the present invention, can not be considered to for limiting practical range of the present invention.All equalization variations of doing according to the present patent application scope and improvement etc., within all should still belonging to patent covering scope of the present invention.