CN102513653B - Servo linear automatic welding machine - Google Patents
Servo linear automatic welding machine Download PDFInfo
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- CN102513653B CN102513653B CN201110408440.7A CN201110408440A CN102513653B CN 102513653 B CN102513653 B CN 102513653B CN 201110408440 A CN201110408440 A CN 201110408440A CN 102513653 B CN102513653 B CN 102513653B
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- welding machine
- automatic welding
- servo linear
- linear automatic
- machine device
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Abstract
The invention provides a servo linear automatic welding machine which comprises a linear driving mechanism, a current conducting mechanism and a pair of welding tongs. The linear driving mechanism comprises a servo motor, a shaft coupler, a screw rod, a guiding rail and a sliding platform; the servo motor is used for driving the sliding platform to move linearly; the extending direction of the guiding rail is parallel to the moving direction of the sliding platform; the sliding platform is connected with the guiding rail in a matching way; the current conducting mechanism comprises a transformer, a transitional copper plate, a water-cooled copper plate and an intermediate electricity getting device which are connected electrically in sequence; the extending direction of the water-cooled is parallel to the moving direction of the sliding platform; the intermediate electricity getting device and the welding tongs are welded on the sliding platform; and the intermediate electricity getting device is used for supplying electricity to the welding tongs. Because the intermediate electricity getting device is used for supplying electricity to the welding tongs, the remote electricity supply of the water-cooled large cable and the auxiliary cable is omitted, the operation of the current conducting mechanism is more stable, the stoppage rate of the production line is reduced, and the maintenance cost of equipment is lowered. Because the servo motor is used for driving the welding tongs to start and stop, high moving precision is achieved, and a position detecting switch is not used.
Description
Technical field
The present invention relates to automobile body welding technical field, particularly a kind of servo linear automatic welding machine device.
Background technology
At present, the solder joint that in automobile body welding technology, relevant straight line is arranged, generally adopts artificial welding manner, or adopts air cylinder driven welding manner.
Existing air cylinder driven welding manner, all uses the large cable of water-cooled and auxiliary cable to conduct electricity.This cable needs frequent swing in the process of work, easily makes the conductive copper wire in cable fracture, and causes cable to be scrapped, and having a strong impact on production also increases maintenance cost.Meanwhile, bond pad locations sense switch need to be set specially, when welding, first carry out position probing, then move to bond pad locations by air cylinder driven soldering turret; Finally carry out welding operation; Because cylinder needs frequently braking, the life-span that cylinder is locked is like this very short, and ordinary circumstance just needed change or safeguard about the second half year; Add, the precision of the stop position of air cylinder driven soldering turret is very low.
Summary of the invention
In order to solve above-mentioned existing technical problem, the invention provides a kind of servo linear automatic welding machine device, in the middle of adopting, electricity getting device welds power supply, save the remote power feeding of the large cable of water-cooled and auxiliary cable, make the operation of conduction mechanism more stable, reduce the line rate of stopping of production line, the maintenance cost that reduction arranges simultaneously.Adopt servomotor to drive soldering turret move/to stop through screw mandrel, the precision that walks is high and save position detecting switch, improves reliability, the stability of welding, also improves welding quality.
The present invention solves above-mentioned existing technical problem, and a kind of servo linear automatic welding machine device is provided, and described servo linear automatic welding machine device comprises straight line driving mechanism, current conducting mechanism and soldering turret; Described straight line driving mechanism comprises servomotor, shaft coupling, screw mandrel, guide rail and sliding stand; Described servomotor, described shaft coupling, described screw mandrel and described sliding stand order are connected, and sliding stand moves linearly described in described driven by servomotor; The bearing of trend of described guide rail is parallel with the moving direction of described sliding stand; Described sliding stand is connected in described guide rail; Described current conducting mechanism comprises transformer, transition copper coin, water-cooled copper plate and the middle electricity getting device that order is electrically connected; The bearing of trend of described water-cooled copper plate is parallel to the moving direction of described sliding stand; In the middle of described, electricity getting device and described soldering turret are all arranged at described sliding stand, and in the middle of described, electricity getting device is given described soldering turret power supply.
Further improvement of the present invention is as described below.
Described servo linear automatic welding machine device comprises substrate, straight line driving mechanism described in described base plate supports.
Described servo linear automatic welding machine device comprises bearing, substrate described in described seat supports.
Described servo linear automatic welding machine device comprises the first guard shield for protecting water-cooled copper plate.
Described servo linear automatic welding machine device comprises the second guard shield for protecting straight line driving mechanism.
Compared to prior art, the invention has the beneficial effects as follows: adopt transformer, transition copper coin, water-cooled copper plate and middle electricity getting device order to be electrically connected, make the electric energy of transformer output cooling through water-cooled copper edges of boards transmission limit, then to middle electricity getting device, finally weld power supply by middle electricity getting device, the Remote Flexible power supply of saving the large cable of water-cooled and auxiliary cable, makes the operation of conduction mechanism more stable, reduces the line rate of stopping of production line, the maintenance cost that reduction arranges simultaneously.Adopt servomotor to drive soldering turret move/to stop through screw mandrel, the precision that walks is high and save position detecting switch, improves reliability, the stability of welding, also improves welding quality.It is low that this servo linear automatic welding machine device is compared its power consumption of existing welding equipment, more energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is the structural representation of servo linear automatic welding machine device of the present invention.
Fig. 2 is described transformer device structure schematic diagram.
Fig. 3 is the structural representation of described water-cooled copper plate.
Fig. 4 is the structural representation of described middle electricity getting device.
Detailed description of the invention
Below in conjunction with brief description of the drawings and detailed description of the invention, the present invention is further described.
As shown in Figures 1 to 4, a kind of servo linear automatic welding machine device, it comprises straight line driving mechanism, current conducting mechanism and soldering turret 3.Straight line driving mechanism is used for driving soldering turret 3 to move linearly, and carries out welding operation to stop at bond pad locations.Current conducting mechanism is used for providing soldering turret 3 work energy.Soldering turret 3 is for welding welded object.Straight line driving mechanism comprises servomotor 7, shaft coupling 9, screw mandrel 11, guide rail 12 and sliding stand 10; Servomotor 7, shaft coupling 9, screw mandrel 11 and sliding stand 10 orders are connected, servomotor 7 drives sliding stand 10 to move linearly, in motion, positional precision is determined by servomotor 7 revolutions completely, positioning precision is high, save position detecting switch, the reliability, the stability that improve welding, also improve welding quality.The bearing of trend of guide rail 12 is parallel with the moving direction of sliding stand 10, and sliding stand 10 is connected in guide rail 12, and sliding stand 10 moves along screw mandrel 11 and guide rail 12 simultaneously.Current conducting mechanism comprises transformer 1, transition copper coin, water-cooled copper plate 4 and the middle electricity getting device 2 that order is electrically connected, this current delivery circuit is compared prior art and is obviously shortened, water-cooled copper plate 4 is large with the contact area of middle electricity getting device 2, and water-cooled copper plate 4 is not yielding.Be electrically connected by transformer 1, transition copper coin, water-cooled copper plate 4 and middle electricity getting device 2 orders, the electric energy that transformer 1 is exported is cooling through water-cooled copper plate 4 transmission limits, limit, then to middle electricity getting device 2, finally weld power supply by middle electricity getting device 2, save the Remote Flexible power supply of the large cable of water-cooled and auxiliary cable, make the operation of conduction mechanism more stable, reduce the line rate of stopping of production line, the maintenance cost that reduction arranges simultaneously.The bearing of trend of water-cooled copper plate 4 is parallel to the moving direction of sliding stand 10; Middle electricity getting device 2 and soldering turret 3 are all arranged at sliding stand 10 and synchronizing moving, and the driving load being made up of middle electricity getting device 2, soldering turret 3 and sliding stand 10 is lightweight, and guiding resistance is little, and the power of servomotor 7 is low, and work energy consumption is little.
Servo linear automatic welding machine device of the present invention comprises substrate 8, supports straight line driving mechanism by substrate 8.Meanwhile, this servo linear automatic welding machine device comprises bearing 13, by bearing 13 supporting substrates 8.This substrate 8 is the wide aluminium section bar of 150mm, on it, simple in structure by integrated straight line driving mechanism, takes up room little, leaves very large space to optimizing welding line.
Servo linear automatic welding machine device of the present invention, in the middle of it, electricity getting device 2 and soldering turret 3 all need tracheae air feed, and the electrode of soldering turret 3 also needs cooling water pipe to provide cooling, and required water pipe, tracheae all use the double-deck polyurethane tube of flame retardancy.This pipeline can bear the high temperature welding slag splashing in welding, meets again passing through of compressed air and water two media.
In order to improve the security of this servo linear automatic welding machine device, be preferably provided for protecting the first guard shield 5 of water-cooled copper plate 4 and for protecting the second guard shield 6 of straight line driving mechanism.
It is low that this servo linear automatic welding machine device is compared its power consumption of existing welding equipment, more energy-conserving and environment-protective.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (5)
1. a servo linear automatic welding machine device, comprises straight line driving mechanism, current conducting mechanism and soldering turret; It is characterized in that:
Described straight line driving mechanism comprises servomotor, shaft coupling, screw mandrel, guide rail and sliding stand; Described servomotor, described shaft coupling, described screw mandrel and described sliding stand order are connected, and sliding stand moves linearly described in described driven by servomotor; The bearing of trend of described guide rail is parallel with the moving direction of described sliding stand; Described sliding stand is connected in described guide rail;
Described current conducting mechanism comprises transformer, transition copper coin, water-cooled copper plate and the middle electricity getting device that order is electrically connected; The bearing of trend of described water-cooled copper plate is parallel to the moving direction of described sliding stand;
In the middle of described, electricity getting device and described soldering turret are all arranged at described sliding stand, and in the middle of described, electricity getting device is given described soldering turret power supply.
2. servo linear automatic welding machine device according to claim 1, is characterized in that: described servo linear automatic welding machine device comprises substrate, straight line driving mechanism described in described base plate supports.
3. servo linear automatic welding machine device according to claim 2, is characterized in that: described servo linear automatic welding machine device comprises bearing, substrate described in described seat supports.
4. according to the servo linear automatic welding machine device described in claims 1 to 3 any one, it is characterized in that: described servo linear automatic welding machine device comprises the first guard shield for protecting water-cooled copper plate.
5. according to the servo linear automatic welding machine device described in claims 1 to 3 any one, it is characterized in that: described servo linear automatic welding machine device comprises the second guard shield for protecting straight line driving mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110408440.7A CN102513653B (en) | 2011-12-09 | 2011-12-09 | Servo linear automatic welding machine |
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CN201110408440.7A CN102513653B (en) | 2011-12-09 | 2011-12-09 | Servo linear automatic welding machine |
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CN102513653A CN102513653A (en) | 2012-06-27 |
CN102513653B true CN102513653B (en) | 2014-08-27 |
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CN201110408440.7A Expired - Fee Related CN102513653B (en) | 2011-12-09 | 2011-12-09 | Servo linear automatic welding machine |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3835285A (en) * | 1972-08-16 | 1974-09-10 | Duro Dyne Corp | Automatic resistance welder |
US4571479A (en) * | 1983-03-14 | 1986-02-18 | Mitsubishi Denki Kabushiki Kaisha | Welding machine with automatic seam tracking |
CN201596835U (en) * | 2009-12-08 | 2010-10-06 | 苏州威达焊割科技有限公司 | Lifting upright column of conductive brush of multiple-wire external welding machine |
CN201997840U (en) * | 2010-12-31 | 2011-10-05 | 上汽通用五菱汽车股份有限公司 | Automatic linear welding mechanism of automobile body in white |
CN202498293U (en) * | 2011-12-09 | 2012-10-24 | 上汽通用五菱汽车股份有限公司 | Servo linearity automatic welding |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56128675A (en) * | 1980-03-15 | 1981-10-08 | Shin Meiwa Ind Co Ltd | Copying device of automatic welding device |
JPH0661617B2 (en) * | 1990-03-16 | 1994-08-17 | 不二男 浅井 | Vertical welding equipment for grating frame plates |
-
2011
- 2011-12-09 CN CN201110408440.7A patent/CN102513653B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3835285A (en) * | 1972-08-16 | 1974-09-10 | Duro Dyne Corp | Automatic resistance welder |
US4571479A (en) * | 1983-03-14 | 1986-02-18 | Mitsubishi Denki Kabushiki Kaisha | Welding machine with automatic seam tracking |
CN201596835U (en) * | 2009-12-08 | 2010-10-06 | 苏州威达焊割科技有限公司 | Lifting upright column of conductive brush of multiple-wire external welding machine |
CN201997840U (en) * | 2010-12-31 | 2011-10-05 | 上汽通用五菱汽车股份有限公司 | Automatic linear welding mechanism of automobile body in white |
CN202498293U (en) * | 2011-12-09 | 2012-10-24 | 上汽通用五菱汽车股份有限公司 | Servo linearity automatic welding |
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Granted publication date: 20140827 Termination date: 20201209 |