CN102490256A - Circumferential isostatic pressing device for ceramic tube - Google Patents
Circumferential isostatic pressing device for ceramic tube Download PDFInfo
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- CN102490256A CN102490256A CN2011103999038A CN201110399903A CN102490256A CN 102490256 A CN102490256 A CN 102490256A CN 2011103999038 A CN2011103999038 A CN 2011103999038A CN 201110399903 A CN201110399903 A CN 201110399903A CN 102490256 A CN102490256 A CN 102490256A
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Abstract
The invention relates to a circumferential isostatic pressing device for a ceramic tube. The circumferential isostatic pressing device comprises an upper die cover, a lower die cover, an inner die core, a fixed female die, a floating male die and rubber material elastic die pressing components, wherein the floating male die can be axially extruded along a tube shell; the fixed female die is arranged on the outermost layer; the inner die core which can be arranged in the fixed female die is arranged in a hollow cavity of the fixed female die; powder materials to be pressed and the rubber material elastic die pressing components are sequentially coated outside the inner die core layer by layer; the upper die cover is arranged at the upper end of the inner die core; the floating male die is in the shape of a hollow cylinder; the upper die cover is positioned in the floating male die; and the lower die cover is arranged at the lower end of the inner die core. The circumferential isostatic pressing device can ensure the uniform and consistent density of the whole volume of pressed products in a die pressing form of non-fluid pressure transmission. When the products are pressed, expensive isostatic pressing devices are not required, and common hydraulic presses or common spinning machines are modified to be used. The invention also relates to a circumferential isostatic pressing die pressing structure, an assembly method and a working mode.
Description
Technical field
The present invention relates to the circumferential isostatic compaction device of a kind of earthenware.
Background technology
Vacuum switch pottery bellows (as shown in Figure 1) is the key foundation part of power switch (vacuum interrupter), is widely used in every field such as power system, oil, chemical industry, colliery, metallurgy and electric railway, and its demand is in rising trend year by year.The moulding of existing ceramic ripple shell porcelain base mainly contains hot-injection molding method and common isostatic pressing method.
Hot-injection molding is a kind of comparatively widely moulding process of special cermacis production application; Its basic principle is to utilize paraffin melted by heat and the characteristics that freeze; To not have plastic lean property ceramic powder and heated paraffin liquid and be uniformly mixed to form flowable slurry; Under certain pressure, inject the metal die moulding, treat wax slurry cooled and solidified after the demoulding take out the base substrate of forming.Base substrate imbeds to heat in the adsorbent and carry out dewaxing treatment, and then the blank sintering that will dewax becomes end article through suitably finishing.The major advantage that technology is annotated in hot pressing is plastic complex-shaped ceramic, and dimensional accuracy is high, needs following process hardly, reaches one-time formed target.The shortcoming that technology is annotated in hot pressing is that the porosity is high, internal flaw is more relatively, density is lower, and the mechanical property of goods and stability are relatively poor relatively, needs the dewaxing link, has increased energy resource consumption and production time.Because of receiving dewaxing restriction, be difficult to prepare thick article, be not suitable for preparing the large-size ceramic goods, and its de-waxing operation can cause than serious environmental and pollutes.For the sealed ceramic component vacuum switch pottery bellows strict as far as bulk density, air-tightness, rupture strength etc., hot pressing is annotated technology and is seemed that reliability is not high.Common isostatic pressing method needs expensive equipment, and the crude green body after the moulding needs just can reach required size through turning processing.
Summary of the invention
The object of the present invention is to provide a kind of manufacturing procedure few, can the circumferential isostatic compaction device of one-time formed earthenware.
The object of the invention is realized through following technical scheme: the circumferential isostatic compaction device of a kind of earthenware, and it is characterized in that: it comprises: upper mould cover, down die cap, inner mould core, fixedly former, unsteady formpiston, the rubber type of material elasticity molded articles that can axially push along shell; Fixedly former is arranged on outermost layer, is hollow tubular structure, in the hollow cavity of fixing former, is provided with the inner mould core that can put into it; Treat that press-powder material, rubber type of material elasticity molded articles successively are wrapped in outside the inner mould core in regular turn; Upper end at inner mould core is provided with upper mould cover, and the external diameter of described upper mould cover is equal to or slightly less than the maximum outside diameter of inner mould core upper end; Described unsteady formpiston is hollow tubular, and upper mould cover is positioned at the formpiston that floats; Be provided with die cap down in the lower end of inner mould core.
Adopt stamper architecture of the present invention and to the circumferential isostatic pressing method of the special ripple gum cover of product drawing; Both overcome hot pressing and annotated the quality that the shortcoming of technology improves ceramic tube products, and overcome common isostatic pressing method again and can only process the target that the shortcoming of crude green body reaches elimination " image angle ", few processing, one-shot forming pottery bellows.The present invention can be used for the moulding of tubulose, axle shape pottery or powder metallurgy product.
Compared to prior art, the invention has the advantages that:
The circumferential isostatic pressing method that the present invention adopts adopts the mold pressing form of nonfluid transmission pressure, can ensure the density uniformity of the whole volume of stampings.During pressing, do not need expensive isopressing device, only use the repacking of common hydraulic press or spinning machine to get final product.Circumferentially wait stamper architecture, installation method and the working method of static pressure.
Description of drawings
Fig. 1 is existing ceramic bellows cross-sectional view.
Fig. 2 is the sketch map of the ceramic pipe of existing band image angle.
Fig. 3 is the structural representation of a kind of embodiment of cylinder element earthenware of the present invention.
Fig. 4 is the structural representation of ceramic bellows embodiment of the present invention.
Label declaration: 1 inner mould core, 2 fixedly float formpistons, 4 times die caps, 5 pressure transmission mediums, 6 ground floor rubber type of material elasticity molded articles, 7 of former, 3 is treated space second layer rubber type of material elasticity molded articles 8, the upper mould cover 9 of the band press-powder material that is compressed after press-powder material, the 7` compression.
The specific embodiment
Below in conjunction with Figure of description and embodiment content of the present invention is elaborated:
Shown in Fig. 3 and 4; The circumferential isostatic compaction device of a kind of ceramic bellows is characterized in that: upper mould cover 9, down die cap 4, inner mould core 1, fixedly former 2, unsteady formpiston 3, rubber type of material elasticity molded articles and the pressure transmission medium 5 that can axially push along shell; Fixedly former 2 is arranged on outermost layer; Be hollow tubular structure; In the hollow cavity of fixing former 2, be provided with the inner mould core 1 that can put into it, inner mould core 1 is " worker " font, and the maximum outside diameter of described " worker " font inner mould core 1 is less than the internal diameter of described fixedly former; Treat that press-powder material 7, rubber type of material elasticity molded articles successively are wrapped in outside the inner mould core 1 in regular turn, rubber type of material elasticity molded articles outside wall surface and fixedly between the internal face of the hollow cavity of former 2 stuffing pressure transmit medium 5; Be provided with upper mould cover 9 in the upper end of inner mould core 1, the external diameter of described upper mould cover 9 is equal to or slightly less than the maximum outside diameter of inner mould core 1 upper end; Described unsteady formpiston 3 is hollow tubular; Be positioned at the upper end of pressure transmission medium 5; The peripheral external diameter of described unsteady formpiston 3 is slightly less than or equals the fixedly hollow cylinder internal diameter of former 2; The internal diameter of the hollow cylinder of described unsteady formpiston 3 is more than or equal to the external diameter of rubber type of material elasticity molded articles, and upper mould cover 9 is positioned at the formpiston 3 that floats); Be provided with inner mould core 1 in the lower end of inner mould core 1, treat the following die cap 4 that press-powder material 7, pressure transmission medium 5, rubber type of material elasticity molded articles 8 are played a supporting role.
The upper and lower side of described rubber type of material elasticity molded articles is wrapped in outside the upper and lower side of inner mould core 1.
As shown in Figure 3, described rubber type of material elasticity molded articles also can be made up of two-layer, and ground floor rubber type of material elasticity molded articles 8 is wrapped in to be treated outside the press-powder material 7, and their equal in length; Second layer rubber type of material elasticity molded articles 6 is wrapped in outside " worker " font upper and lower side of ground floor rubber type of material elasticity molded articles 8 and inner mould core 1.Adopt elasticity molded articles 6 and 8 this hierarchies can guarantee to treat that the press-powder body only receives static pressure such as circumferential and axially can not be interfered.
Described rubber type of material elasticity molded articles is elastic polyurethane molded articles or nitrile rubber class elastic properties of materials molded articles.
The internal face of described elasticity molded articles 6 or outside wall surface or inside and outside wall are corrugated surface.
Three-dimensional mold pressing principle of the present invention is following; During pressing mold; Transmit the pressure of press through described unsteady formpiston 3; In the time of in the cavity of the described fixedly former 2 of formpiston 3 entering that floats, simultaneously described pressure transmission medium 5 and (polyurethane) elasticity molded articles 6,8 and the described press-powder material 7 of treating are exerted pressure, the press-powder material 7 of treating that therefore inserts in the pressing mold radially is being squeezed.Constitute the circumferential static pressure pressing mold that waits of three-dimensional mold pressing parameter, the common extruding of collection static pressure mould is an one with radially waiting static pressure, relies on a stroke of described unsteady formpiston 3 just can constitute the circumferential hydrostatic pressure condition that waits.
The circumferential isostatic compaction device of earthenware of the present invention is provided with different corrugated surfaces through the surfaces externally and internally to the elasticity molded articles; The bellows that can be used for the moulding different wave; When the surfaces externally and internally of elasticity molded articles is the plane, can be used for the flat pipe of moulding non-ripple, and can eliminate " image angle ".
The process of the circumferential isostatic compaction of pottery bellows
Tonnage according to the selected hydraulic press of product drawing; The preparation pressing mold (referring to all members among Fig. 3), wherein the elasticity molded articles can be the band ripple or not with ripple; Forming process is identical with dry pressing, inserts quantitative powder, compacting, depanning that is:.
Claims (9)
1. circumferential isostatic compaction device of earthenware, it is characterized in that: it comprises: upper mould cover (9), die cap (4), inner mould core (1), fixedly former (2), unsteady formpiston (3), the rubber type of material elasticity molded articles that can axially push along shell down; Fixedly former (2) is arranged on outermost layer, is hollow tubular structure, in the hollow cavity of fixing former (2), is provided with the inner mould core (1) that can put into it; Treat that press-powder material (7), rubber type of material elasticity molded articles successively are wrapped in outside the inner mould core (1) in regular turn; Be provided with upper mould cover (9) in the upper end of inner mould core (1), the external diameter of described upper mould cover (9) is equal to or slightly less than the maximum outside diameter of inner mould core (1) upper end; Described unsteady formpiston (3) is hollow tubular, and upper mould cover (9) is positioned at unsteady formpiston (3); Be provided with die cap (4) down in the lower end of inner mould core (1).
2. the circumferential isostatic compaction device of earthenware according to claim 1 is characterized in that: described inner mould core (1) is " worker " font, and the maximum outside diameter of described " worker " font inner mould core (1) is less than the internal diameter of described fixedly former.
3. the circumferential isostatic compaction device of earthenware according to claim 2 is characterized in that: rubber type of material elasticity molded articles outside wall surface and fixedly between the internal face of the hollow cylinder of former (2) stuffing pressure transmit medium (5).
4. the circumferential isostatic compaction device of earthenware according to claim 3 is characterized in that: described unsteady formpiston (3) is positioned at the upper end of pressure transmission medium (5).
5. the circumferential isostatic compaction device of earthenware according to claim 4; It is characterized in that: the peripheral external diameter of described unsteady formpiston (3) is slightly less than or equals the fixedly hollow cylinder internal diameter of former (2), and the internal diameter of the hollow cylinder of described unsteady formpiston (3) is more than or equal to the external diameter of rubber type of material elasticity molded articles.
6. the circumferential isostatic compaction device of earthenware according to claim 1 is characterized in that: the upper and lower side of described rubber type of material elasticity molded articles is wrapped in outside the upper and lower side of inner mould core (1).
7. the circumferential isostatic compaction device of earthenware according to claim 1; It is characterized in that: described rubber type of material elasticity molded articles is made up of two-layer; Ground floor rubber type of material elasticity molded articles (8) is wrapped in to be treated outside the press-powder material (7), and their equal in length; Second layer rubber type of material elasticity molded articles (6) is wrapped in outside " worker " font upper and lower side of ground floor rubber type of material elasticity molded articles (8) and inner mould core (1).
8. according to claim 1 or the circumferential isostatic compaction device of 7 described earthenwares, it is characterized in that: described rubber type of material elasticity molded articles is elastic polyurethane molded articles or nitrile rubber class elastic properties of materials molded articles.
9. the circumferential isostatic compaction device of earthenware according to claim 1 is characterized in that: the internal face of described elasticity molded articles (6) or outside wall surface or inside and outside wall are corrugated surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110399903 CN102490256B (en) | 2011-12-02 | 2011-12-02 | Circumferential isostatic pressing device for ceramic tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110399903 CN102490256B (en) | 2011-12-02 | 2011-12-02 | Circumferential isostatic pressing device for ceramic tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102490256A true CN102490256A (en) | 2012-06-13 |
| CN102490256B CN102490256B (en) | 2013-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110399903 Expired - Fee Related CN102490256B (en) | 2011-12-02 | 2011-12-02 | Circumferential isostatic pressing device for ceramic tube |
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| CN (1) | CN102490256B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382927A (en) * | 2015-11-04 | 2016-03-09 | 合肥丰德科技股份有限公司 | Ceramic fiber pipe suction filtration molding device |
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| CN201960656U (en) * | 2010-12-31 | 2011-09-07 | 成都易态科技有限公司 | Multichannel filter-element cold isostatic compaction mould |
| CN202462561U (en) * | 2011-12-02 | 2012-10-03 | 赵德臻 | Circumferential isostatic pressing device for ceramic tube |
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2011
- 2011-12-02 CN CN 201110399903 patent/CN102490256B/en not_active Expired - Fee Related
Patent Citations (11)
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| JPH0224496A (en) * | 1988-04-07 | 1990-01-26 | Stetter Gmbh | Device and method of distributing concrete particularly to tunnel and gallery construction |
| JPH0924496A (en) * | 1995-07-10 | 1997-01-28 | Mitsubishi Materials Corp | Cip mold |
| JP2004114139A (en) * | 2002-09-30 | 2004-04-15 | Kyocera Corp | Jig for cold hydrostatic pressing, and manufacturing method of molding using it |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382927A (en) * | 2015-11-04 | 2016-03-09 | 合肥丰德科技股份有限公司 | Ceramic fiber pipe suction filtration molding device |
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| CN102490256B (en) | 2013-09-25 |
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Owner name: ZHANGZHOU ZHONGDA SPECIAL CERAMICS CO., LTD. Free format text: FORMER OWNER: ZHAO DEZHEN Effective date: 20140827 |
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Effective date of registration: 20140827 Address after: 363600 Nanjing hi tech Industrial Park, Fujian, Zhangzhou Patentee after: ZHANGZHOU ZHONGDA SPECIAL CERAMICS CO.,LTD. Address before: 350001 Fujian city of Fuzhou Province East waterway No. 20 Fujian shipping apartment 4 room 505 Patentee before: Zhao Dezhen |
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Granted publication date: 20130925 Termination date: 20211202 |
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| CF01 | Termination of patent right due to non-payment of annual fee |