Background technology
Aerial cooler be with surrounding air as cooling medium, the high-temperature technology fluid in the tube bank is cooled off or the equipment of condensation.Aerial cooler adopts aerial cooler to replace water cooler, and the cooling condensation that carries out medium not only can using water wisely, can also reduce water and pollute.In the cold exchange device of oil plant and petrochemical plant, aerial cooler becomes an indispensable kind equipment.Its range of application has comprised overhead oil gas and has condensed to the various different operating modes that gasoline, diesel oil, heavy oil and residual oil cool off.In industries such as chemical industry, electric power, metallurgy, aerial cooler is extensive application also.
The tube bank two ends of aerial cooler are connected by expanded joint or welding manner with the radiating tube header, in the radiating tube header outside plug are installed, and pipe plug opening is used for tube bank installation, maintenance, cleaning etc., and plug adds that sealing gasket is tightened onto the effect of playing sealing on the pipe plug opening.
In daily production operation process, the aerial cooler plug is to be threaded with the radiating tube header, at the connecting portion of plug and radiating tube header because the operation fluctuation is very easy to occur leaking.And because air cooler is for high temperature fluid being cooled off or the equipment of condensation, so when leakage takes place, can not make air cooler stop production to keep in repair.
For the plug to aerial cooler carries out leak stopping, those skilled in the art has done long-term and a large amount of practices.
A kind of common method of leak stopping is that the band pressure welding connects, and still, the medium that aerial cooler leaks is oily vapour, and the spark of welding can cause fire and blast, so the plug of aerial cooler is carried out leak stopping, it is infeasible welding this scheme.
Also there is the technical staff to adopt the mode of caulking to carry out pressure sealing, also can produces spark for fear of caulking, so will select explosion-proof calking tool.But find in practice, because plug is to be threaded with the radiating tube header, caulking can destroy to some extent to the technology of radiating tube header itself, and because very approaching between plug and the radiating tube header, it is very inconvenient to carry out the caulking operation, so the effect of caulking is often not good, occurs plug probably and leak again.
Thereby, need a kind ofly can not stop production, the plug leakage position of aerial cooler carried out safety and the device of leak stopping reliably under the not pressure release, the situation of not lowering the temperature.
Summary of the invention
At in the prior art recited above the aerial cooler plug being carried out the problem that leak stopping occurs, the present invention proposes a kind of device for plugging of aerial cooler plug, to be used for that the plug of aerial cooler is carried out safe and reliable leak stopping.
The invention provides a kind of device for plugging of aerial cooler plug, wherein, this device comprises sealant ascending pipe, support portion and housing, described support portion is used for fixing described sealant ascending pipe, the wall of described housing surrounds the space of an end opening, and an end of described sealant ascending pipe is communicated with described space and forms supporting construction with the top of housing.
Device for plugging according to aerial cooler plug of the present invention, the support portion can be placed on the radiating tube header of aerial cooler, housing is covered on the aerial cooler plug that takes place to leak form confined space on every side, the maintenance personal can inject the confined space that housing forms with sealant by the sealant ascending pipe then, make the tube bank internal pressure of plug leak and outside sealant pressure balance, solved the leakage problem of aerial cooler plug, can not stop production, not pressure release, plug leakage position to aerial cooler under the situation of not lowering the temperature carries out safety and leak stopping reliably.
The specific embodiment
Describe embodiments of the present invention in detail below in conjunction with accompanying drawing.
As shown in Figure 1, the invention provides a kind of device for plugging of aerial cooler plug, wherein, this device comprises sealant ascending pipe 3, support portion and housing 4, described support portion is used for fixing described sealant ascending pipe 3, the wall of described housing 4 surrounds the space 8 of an end opening, and an end of described sealant ascending pipe 3 is communicated with described space 8 and forms supporting construction with the top of housing 4.
Wherein, the space 8 that the wall of described housing 4 surrounds can hold the plug 6 of aerial cooler, and, in order to make described housing 4 can around plug 6, form confined space, the edge of the opening of described housing 4 can be provided with seal, described seal such as pad etc.Housing 4 can cover on the radiating tube header 5 and the plug that leaks 6 seal outer and by edge of opening to take place is pressed on the radiating tube header 5.Described housing 4 is preferred but be not limited to tubular, and it also can be for covering on other arbitrary shapes on the plug 6.
One end of described sealant ascending pipe 3 is communicated with described space 8.Can be removably to be connected between described housing 4 and the sealant ascending pipe 3.Preferably, one end of described sealant ascending pipe 3 has conical contact face, and the top of described housing 4 has corresponding conical socket, has through hole in the groove, the conical contact face of described sealant ascending pipe 3 closely contacts with the conical socket of described housing 4, and through hole is communicated with ascending pipe 3.
When using the device for plugging of this aerial cooler plug, can load and unload housing 4 or housing 4 is pressed on the radiating tube header 5 by screwing housing 4.Described sealant ascending pipe 3 is used for by its hollow tube sealant being injected housing 4 with filling sealing agent around plug 6, when the pressure of the sealant in the housing 4 outside the leakage point of plug 6 equals or be slightly larger than the pressure of the fluids such as oily vapour in the leak tube bank of plug 6, leakage stops, and sealant will infiltrate the leak of plug 6, namely plug 6 is carried out leak stopping after the to be sealed dose of curing, thereby solved the problem that plug 6 leaks.Also can connect by other means between described sealant ascending pipe 3 and the described housing 4.
According to a preferred embodiment of the present invention, described support portion can comprise pressing plate 2 and two securing members 1, and described securing member 1 comprises hook portion and fixed part, and described fixed part is fixedlyed connected with described pressing plate 2, described pressing plate 2 is used for fixing described sealant ascending pipe 3, as shown in Figure 1.
Wherein, described pressing plate 2 can be regulated in the fixed position of the fixed part of securing member 1, makes the hook portion of securing member 1 to extend different length from pressing plate 2.
According to a kind of preferred embodiment shown in Fig. 1, the fixed part of described securing member 1 can be for shaft-like, and this fixed part can be structure as a whole with hook portion.The device for plugging of this aerial cooler plug can also have nut 7, the fixed part of securing member 1 can have screw thread, can have circular hole on the pressing plate 2, the fixed part of described two securing members 1 has the part of screw thread and can pass the circular hole of pressing plate 2 and fix described pressing plate 2 by screwing this nut 7.Can adjust pressing plate 2 in the fixed position of fixed part by screwing nut 7, so that the hook portion of securing member 1 can be extended different length from pressing plate 2.
Can have screw thread on the surface of described sealant ascending pipe 3 bodies, can have corresponding screw on the described pressing plate 2, the screw that described sealant ascending pipe 3 can pass pressing plate 2 is threaded with pressing plate 2, can adjust the position of sealant ascending pipe 3 by screwing sealant ascending pipe 3.
When the fixed part of described securing member 1 was shaft-like and is structure as a whole with hook portion, preferably, the fixed part of described two securing members 1 can be parallel to each other, and vertical mutually with described pressing plate 2.The hook portion of two securing members 1 can be stretched out to the same side of pressing plate 2, thereby the radiating tube header 5 of being convenient to block aerial cooler fixes pressing plate 2.Described sealant ascending pipe 3 can be positioned at the same side with the hook portion of described two securing members 1.
Preferably, described sealant can be oil resistant, refractory seals injecting.
The course of work of the device for plugging of the aerial cooler plug that preferred embodiment according to the present invention provides is described below.
When the plug on the radiating tube header 5 of aerial cooler takes place to leak, the maintenance personal can be by being installed in securing member 1, pressing plate 2 on the radiating tube header 5, by screwing nut 7 fixation fastener 1 and pressing plate 2, then sealant ascending pipe 3 is installed on the pressing plate 2, and housing 4 is received an end of sealant ascending pipe 3 and cover on the plug 6 that the generation of radiating tube header 5 leaks and compress radiating tube header 5.The maintenance personal injects housing 4 with filling sealing agent around plug 6 by sealant ascending pipe 3 with sealant then, when the pressure of the sealant in the housing 4 outside the leakage point of plug 6 equals or be slightly larger than the pressure of the fluids such as oily vapour in the leak tube bank of plug 6, leakage stops, and sealant will infiltrate the leak of plug 6, the device for plugging of this aerial cooler plug can be unloaded after the to be sealed dose of curing, at this moment namely plug 6 is carried out leak stopping, solved the problem that plug 6 leaks.
The device for plugging of aerial cooler plug provided by the invention, can be fixed on the radiating tube header of aerial cooler, by the sealant ascending pipe sealant is injected the confined space that housing forms, form internal and external pressure balance, eliminated the leakage problem of aerial cooler plug, thus can do not stop production, plug leakage position to aerial cooler under the not pressure release, the situation of not lowering the temperature carries out safety and leak stopping reliably.