CN102442010B - Device for squeezing and dehydrating urban household garbage - Google Patents

Device for squeezing and dehydrating urban household garbage Download PDF

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CN102442010B
CN102442010B CN201110049074.0A CN201110049074A CN102442010B CN 102442010 B CN102442010 B CN 102442010B CN 201110049074 A CN201110049074 A CN 201110049074A CN 102442010 B CN102442010 B CN 102442010B
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rubbish
squeezing
garbage
cylinder
hair
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CN102442010A (en
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马辉文
张涉
陆晓春
袁承启
袁艺东
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Shanghai Longcheng Environment Group Co ltd
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Longcheng High-tech Environmental Protection Co Ltd Shenzhen
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Abstract

The invention discloses a device for squeezing and dehydrating garbage, which can be used for lowering the water content of urban household garbage below 25 percent. The device consists of a garbage storing cabin, a garbage crashing device, a garbage feeding mechanism, a garbage squeezing cylinder, a hydraulic squeezing mechanism, a hydraulic power package and an automatic control system. Due to the adoption of the device, biomass garbage components with high water content in garbage can be separated from other non-biodegradable garbage components by using the strong pressure of 600 to1000 kilograms in each square centimeter produced by a hydraulic device in the device.

Description

A kind of domestic waste squeeze dehydration unit
Background of invention
Along with the quickening of Urbanization in China, in city, the house refuse in city grows with each passing day.The method of disposal of current house refuse has two kinds: one to be the method adopting sanitary landfills; Two is rubbish is sent into waste incineration field to carry out burning electricity generation.The former not only takies a large amount of soils, and the percolate that refuse landfill produces causes severe contamination with the foul gas distributed to environment.The many countries in Europe have prohibited and have adopted the method for landfill to dispose domestic waste.Therefore, become uniquely can received refuse disposal method for current waste incineration and generating electricity process.Owing to containing the biodegradable rubbish such as a large amount of changing food waste (leftover, fruits and vegetables residue etc.), garden garbage and ight soil mud in domestic waste, make the water content of domestic waste mostly more than 50 percent.Although adopt the method for disposal of burning electricity generation to make waste reduction, but also the energy that can reclaim in rubbish realizes garbage as resource utilization.But, can not self-sustaining burning when the water content due to domestic waste is too high, additional coal or heavy oil just must can make incineration firing.In such cases, burning power plant has become in fact covert fire coal (oil) power plant.Research shows, incineration firing calorific value general lower (being less than 4000kJ/kg), and during burning, a large amount of heat energy is consumed in moisture evaporation, not only reduces generated energy, and adds incinerator construction and maintenance cost.Burning power plant produces one of inducement of dioxin especially.Burning power plant produces the percolate and stench that are difficult in a large number process in addition, is also degrading the environment around working environment and power plant.
Present invention is disclosed a kind of garbage dewatering device that the water content of domestic waste can be made to be reduced to less than 25%.Biomass garbage high for water content in rubbish is separated with other rubbish being difficult to be biodegradable by the crunch of 600 to 1000 kilograms every square centimeter that this device produces by means of hydraulic means.This device not only improves the calorific value of rubbish significantly, improves the generated energy of Unit Weight rubbish, and avoids the above-mentioned variety of problems without producing when squeezing the municipal solid wastes incineration power generation processed.
Domestic waste after the rubbish pressing device process that the present invention discloses is divided into two parts: a part is water content dry component that is very low, that form primarily of the component of refuse being difficult to be biodegradable (mainly plastics, paper, discarded rubber, discarded fabric and dehydration garden garbage etc.); Another part is water content wet component that is high, that be grouped in semi-solid, by the biodegradable one-tenth in domestic waste.The former, except as except high heating value fuel used to generate electricity, can also be made into garbage derivatived fuel, for needing other industrial department (as cement plant) of fossil fuel.The latter can produce biogas and fertilizer as the raw material of biogas fermentation.Thus reach the target of the completely innoxious of domestic waste and recycling.
The content of invention
The domestic waste squeeze dehydration unit that the present invention discloses as shown in Figure 1, is made up of seven major parts such as garbage storing storage (1), garbage crushing device (2), garbage feeding mechanism (3), rubbish squeezing cylinder (4), hydraulic squeezing press structure (5), hydraulic power bag (6) and automatic control systems (7).Detailed construction is as follows: 1-rubbish warehouse; 2-crushing mechanism, 2a-roll shaft, the broken blade of 2b-; 3-garbage feeding mechanism, 3a-precompressed garbage feeding storehouse, 3b-precompressed is cut somebody's hair, the half garden cambered garbage precompression cylinder casing wall that 3c-is fixing, 3d-precompressed hydraulic jack; 4-rubbish squeezing cylinder, 4a-stainless steel cylindrical shape squeezing cylinder, 4b-squeezes cylinder plug, 4c-plug electric lifting mechanism; 5-hydraulic squeezing press structure, 5a-squeezing is cut somebody's hair, 5b-pressed liquor compressing cylinder; 6-hydraulic power bag; 7-automatic control system.
Poured in garbage storing storage (1) by transporting compressed garbage car at the domestic waste of refuse transfer station after primary compression.Rubbish after garbage crushing device (2) fragmentation being arranged on garbage storing storage (1) bottom enters in the precompressed feeding warehouse (3a) of garbage feeding mechanism (3).Under the pushing effect of cut somebody's hair in the hydraulic pressure of half garden arc (3b) of garbage feeding mechanism, the rubbish in rubbish precompressed feeding warehouse (3a) enters is cut somebody's hair in rubbish prepressing cylinder that (3b) and half fixing garden cambered garbage prepressing cylinder casing wall (3c) formed by hydraulic pressure.When hydraulic pressure cut somebody's hair (3b) contact with prepressing cylinder casing wall (3c) time, automatic control system (7) is arranged on the position sensor that precompressed hydraulic pressure cuts somebody's hair on (3b) and sends stop signal, the latter's stopping hydraulic pressure after amplifying automatic control system (7) and amplifying is cut somebody's hair while motion, starts hydraulic pressure press mechanism (5).The axis of the latter is mutually vertical with the axis of the prepressing oil cylinder (3d) of garbage feeding mechanism (3).Be stored in precompressed and squeeze the rubbish in cylinder under the thick patty rubbish of hydraulic squeezing press structure (5) squeezes the pushing effect of cut somebody's hair (5a), enter rubbish squeezing cylinder (4).The latter is 8-20 millimeter circular hole by casing wall being covered with aperture, and cylindrical shape squeezing cylinder (4a) made with rust stable material and the plug (4b) of its end form.The latter, under the push-and-pull action of electric lifting mechanism (4c), can move up and down, and controls opening and the closedown of rubbish squeezing cylinder.On cylindrical shape squeezing cylinder casing wall, numerous circular ports wets as the semi-solid that biodegradable component of refuse is formed in expressing process the outlet of component.Enter the rubbish in rubbish squeezing cylinder (4), rubbish squeezing cut somebody's hair (5a) powerful squeeze force effect under, the rubbish component that wets discharges squeezing cylinder, and the rubbish be not easily biodegradable is done component and is then trapped in squeezing cylinder.Thus realize that rubbish is done, the separation of wet component.When squeezing cut somebody's hair (5a) arrive the stroke and pressure values (every square centimeter of 600-1000 kilogram) that preset time, to automatic control system (7) send signal.The latter stops squeezing and cuts somebody's hair while (5a) effect of exerting pressure after amplifying, and starts the electric lifting mechanism (4c) of squeezing cylinder plug (4b), upwards rises squeezing cylinder plug.After squeezing is cut somebody's hair and dry component is released squeezing cylinder (4), plug declines by the electric lifting mechanism (4c) of automatic control system (7) commander's squeezing cylinder plug (4b), makes it to return to closed condition.Rubbish squeezes the home position that cut somebody's hair (5a) is returned to it.Thus complete do from garbage feeding to rubbish, the overall process of the expression separation of wet component.
The garbage treatment quantity that the size of each machine structural parts of the domestic waste squeeze dehydration unit that the present invention discloses and Mechanics Calculation were required by the unit interval and the garbage dewatering degree that will reach determine.The Related Computational Methods of each critical component is presented below:
1. the collection of the parameter needed for calculating and calculating
(1) domestic waste do, the computational methods of the weight and volume of wet component
Gather 100 kilograms of representative domestic wastes, manual sorting goes out to be difficult to the component of refuse (plastic products, discarded yarn fabric, garden garbage, rubber and Animal Bone are first-class) be biodegradable.After drying, weigh, obtain rubbish and do composition weight and (be set as G dry).Wet composition weight (is set as G wet) be 100-G dry.The ratio of dry component shared by domestic waste is G dry/ 100.
(2) without the assay method of the domestic waste unit weight of squeezing process
By the domestic waste without squeezing process, to load a known volume be v and weight is in the container of g, weigh the gross weight of rubbish and container is gt, be calculated as follows the unit weight P of the rubbish without squeezing process mix:
P mix=(gt-g)/v (kilogram/liter)
(3) under the squeeze pressure state of setting, component unit weight P done by rubbish dryassay method
Device is described with the square that the length, width and height that 6-8 millimeters thick steel plate welds a bottom lock are respectively 50 centimetres.The latter is placed on firm ground.Take weight after the rubbish sorted out being done the fragmentation of component garbage crushing device and (be assumed to be W dry), load in this container.Be 49.5 centimetres by one piece of length of side, thickness be 1 centimetre square steel plate horizontal soil pressure in a reservoir rubbish do the surface of component.Bloom is superposed until component done by rubbish in container only can not be compressed to again on above-mentioned steel plate.Measure the distance on rubbish edge on component surface distance container and calculate the thickness d that component done by the rubbish after compressing in container.Take the gross weight W of the bloom of square steel plate and superposition wbe calculated as follows rubbish and do the pressure Fa that component bears:
Fa=W w/50×50 (kg/cm 2)
If when Fa is numerically equal to the pressure of requirement, is calculated as follows rubbish under the squeeze pressure state of setting and does the unit weight P of component dry:
P dry=W dry/(d×50×50) (kg/cm 3)
(4) calculate garden arc prepressing to cut somebody's hair the width B of (3a) and height (equal with the internal diameter of prepressing cylinder) D
When require the garbage disposal ability of rubbish squeeze dehydration unit designed be G ton/hour, when the time completing a squeezing circulation is H minute, then the garbage treatment quantity (being set as W) squeezing circulation each time of this rubbish squeeze dehydration unit is:
W=H × G/60 (ton)
Its volume is;
V mix=W/P mix
These parameters are also the selection grounds of garbage crushing device.Garbage crushing device can be commercially available single rotor or double rotor type disintegrating machine.Its effect is the plastic bag of crushing packing rubbish and thick rubbish.
If the rubbish precompressed feeding warehouse (3a) in garbage feeding mechanism (3) is designed to rectangle.Size on the axes normal direction of then its hydraulic jack of cutting somebody's hair at prepressing (3c) and prepressing are cut somebody's hair the width (B of (3b) l) equal.The size of its other direction (namely prepressing cut somebody's hair stroke) (B b) be calculated as follows and determine:
B b=V mix/ (DB l) (centimetre)
(5) domestic waste that will carry out squeezing process in a squeezing circulation, the volume (V of dry component that the rubbish entering squeezing cylinder from prepressing cylinder obtains after squeezing dry) volume that namely squeezes cylinder can be tried to achieve by following formula:
V dry=W × G dry/ (100 × P dry) (liter)
The length of squeezing cylinder can be tried to achieve by following formula:
L=V dry/(1/4∏D 2)
Volume (the V of the rubbish prepressing cylinder that hydraulic pressure is cut somebody's hair (3b) and half fixing garden cambered garbage prepressing cylinder casing wall (3c) is formed of (six) half garden arcs pre) tried to achieve by following formula calculating:
V pre=1/4 ∏ D 2b l(cubic centimetre)
(7) thrust that prepressing is cut somebody's hair needed for (3a) can utilize following experiment to determine: representational domestic waste being encased in a volume is V testsquare container in, after filling, place on the surface of rubbish one piece of weight known, iron plate that size and square container match.Weight is added, until the garbage bulk in container reduces V above iron plate mix/ V predoubly.Take the weight (kilogram) of the weight of iron plate and interpolation, utilize the areal calculation of iron plate by garbage-compressing V mix/ V pretimes time required pressure (Q kg/cm).In then required garbage feeding mechanism (3), the cut somebody's hair thrust of (3a) of prepressing is Q R B lkilogram.
(8) if proved in domestic waste by small-sized squeezing experiment, when the colloidal substance that biodegradable component (wet component) is squeezed becomes semi-solid is separated from each other with not biodegradable component (dry component), applied pressure in unit are is needed to be Q pkilogram time, then for realizing the object of domestic waste press dewatering, hydraulic squeezing press structure (5) need be tried to achieve to the rubbish squeezing thrust (F) that (5a) provide of cutting somebody's hair by following formula:
F=1/4Q p∏ D 2(kilogram)
Inventive embodiments
The operation principle of domestic waste squeeze dehydration unit that the present invention discloses and the design and calculation method of all parts, the explanation that can obtain definitely by means of following embodiment.But this does not also mean that the operation principle of domestic waste squeeze dehydration unit that the present invention discloses and the design and calculation method of all parts are only limitted to these embodiments.
According to the output of this district's rubbish, determine that employing treating capacity G per hour is the domestic waste squeeze dehydration unit of 25 tons.According to the operating mode for supporting other equipment of this rubbish squeeze dehydration unit, determine that time H device being completed single pressing dewatering cycle is decided to be 0.5 minute.Then the garbage weight W of a squeezing circular treatment is:
W=H × G/60=0.5 × 25/60=0.21 (ton)
The unit weight recording the domestic waste that Nanshan District, Shenzhen City processes without squeezing is by experiment 0.25 ton every cubic metre.The domestic waste of single pressing circular treatment volume V mixfor:
V mix=W/0.25=0.21/0.25=0.84 (cubic meter)
If by the width B that circular arc prepressing is cut somebody's hair lbe designed to 1500 millimeters, the squeezing stroke B cut somebody's hair bbe designed to 1500 millimeters, then the height of cutting somebody's hair (i.e. circular arc prepressing cut somebody's hair diameter D) is:
D=0.84/ (1.5 × 1.5)=0.373 (rice)
Under the effect that prepressing is cut somebody's hair, the garbage bulk entered in prepressing cylinder is:
V pre= 1/ 4∏ D 2× B l= 1/ 4× 3.142 × 0.373 2× 1.5=0.165 (cubic meter)
Can be drawn by above-mentioned data, the multiple that garbage bulk reduces after prepressing is:
V mix/ V pre=0.84/0.165=5.1 doubly
The cut somebody's hair experimental determining method of required thrust of the prepressing adopting the present invention to disclose can obtain the technological parameter of the prefabricating oil cylinder of required configuration.
Biodegradable component of refuse (wet component) and be difficult to the assay method of the component of refuse (doing component) be biodegradable in the determination domestic waste adopting the present invention to disclose, records in the domestic waste of 100 kilograms of Nanshan District, Shenzhen Cities containing the 60 kilograms of (G that have an appointment wet) wet component and 40 kilograms of (G dry) dry component.Then the weight of a dry component of squeezing in the rubbish of circular treatment is:
G dry=W × 40/100=0.21 × 0.4=0.084 (ton)
By the assay method that the present invention discloses, recording rubbish, to do the unit weight of component under the squeezing squeeze force effect of cutting somebody's hair of setting be 0.8 ton every cubic metre, then the volume of dry component in squeezing cylinder is:
V dry=G dry/ 0.8=0.084/0.8=0.105 (cubic meter)
Then the length L of Round Porous tubular squeezing cylinder should be:
L=V dry/ (1/4 ∏ × D 2)=0.105/ (0.25 × 3.142 × 0.3732)=0.96 (rice)
The plunger rod strokes T of required pressing oil is:
T=L+B=0.96+1.5=2.45 (rice)
Pressure 90MPa needed for known squeezing, hydraulic squeezing press structure (5) need be tried to achieve to the rubbish squeezing thrust (F) that (5a) provide of cutting somebody's hair by following formula:
F=90 × 10 2× 1/4 ∏ D 2=2250 × ∏ × 0.373 2=983 (tons)

Claims (5)

1. a domestic waste squeeze dehydration unit, comprise garbage storing storage, garbage crushing device, garbage feeding mechanism, rubbish squeezing cylinder, hydraulic squeezing press structure, hydraulic power bag and automatic control system, it is characterized in that, described domestic waste squeeze dehydration unit takes following processing method, pour in garbage storing storage at the domestic waste of refuse transfer station after primary compression by transporting compressed garbage car, rubbish after being arranged on the garbage crushing device fragmentation of garbage storing storage bottom enters in the precompressed garbage feeding storehouse of garbage feeding mechanism, under the pushing effect that the precompressed in semicircular arc of garbage feeding mechanism is cut somebody's hair, rubbish in precompressed garbage feeding storehouse enters cuts somebody's hair in the rubbish prepressing cylinder that formed with fixing semicircular arc rubbish precompression cylinder casing wall by precompressed, when precompressed cut somebody's hair contact with precompression cylinder casing wall time, automatic control system be arranged on precompressed cut somebody's hair on position sensor send stop signal, the while that described stop signal stopping precompressed pushing away cephalomotor after automatic control system is amplified, start hydraulic pressure press mechanism, the axis of described hydraulic squeezing press structure is mutually vertical with the axis of the precompressed hydraulic jack of garbage feeding mechanism, be stored in the rubbish in rubbish prepressing cylinder under the thick patty rubbish of hydraulic squeezing press structure squeezes the pushing effect of cutting somebody's hair, enter rubbish squeezing cylinder, the plug that described rubbish squeezing cylinder squeezes cylinder and its end by cylindrical shape forms, described plug is under the push-and-pull action of electric lifting mechanism (4c), on energy, lower movement, control opening and the closedown of rubbish squeezing cylinder, on described cylindrical shape squeezing cylinder casing wall, numerous circular ports wets as the semi-solid that biodegradable component of refuse is formed in expressing process the outlet of component, enter the rubbish in rubbish squeezing cylinder, under squeezing the powerful squeeze force effect of cutting somebody's hair at rubbish, rubbish wet component discharge squeezing cylinder, the rubbish be not easily biodegradable is done component and is then trapped in squeezing cylinder, thus it is dry to realize rubbish, the separation of wet component, when squeezing the stroke and pressure values of cutting somebody's hair and arriving and presetting, signal is sent to automatic control system, the termination squeezing after amplifying of described signal is cut somebody's hair while the effect of exerting pressure, start the electric lifting mechanism of squeezing cylinder plug, upwards rise squeezing cylinder plug, after squeezing is cut somebody's hair and dry component is released squeezing cylinder, plug declines by the electric lifting mechanism of automatic control system commander squeezing cylinder plug, make it to return to closed condition, rubbish squeezing is cut somebody's hair and is returned to its home position, thus complete from garbage feeding to rubbish dry, the overall process of the expression separation of wet component.
2. domestic waste squeeze dehydration unit according to claim 1, is characterized in that, described precompressed is cut somebody's hair to move and controlled by position sensor, and rubbish squeezing degree controls by the pressure sensor be arranged on described squeezing cylinder plug.
3. domestic waste squeeze dehydration unit according to claim 1, described precompressed garbage feeding storehouse is rectangle, the width B that the described precompressed in its long limit and described feeding mechanism is cut somebody's hair lequal, the size B of its another side bequal with the stroke that described squeezing is cut somebody's hair, calculated by following formula and try to achieve:
B b=V mix/ (D B l) (centimetre),
V in formula mixfor entering the garbage bulk of prepressing cylinder at every turn, D is the diameter of rubbish prepressing cylinder.
4. domestic waste squeeze dehydration unit according to claim 1, is characterized in that, the volume V of the prepressing cylinder of cutting somebody's hair formed by semicircular arc precompression cylinder casing wall and semicircular arc precompressed predetermined by following formula: V pre=1/4 ∏ D 2b l, wherein B lfor the width that precompressed is cut somebody's hair, D is the diameter of rubbish prepressing cylinder.
5. domestic waste squeeze dehydration unit according to claim 1, it is characterized in that, proved in domestic waste by small-sized squeezing experiment, when the colloidal substance that the wet component be biodegradable is squeezed becomes semi-solid is separated from each other with not biodegradable dry component, applied pressure in unit are is needed to be Q pkilogram time, then for realizing the object of domestic waste press dewatering, hydraulic squeezing press structure need be tried to achieve to the rubbish squeezing thrust F provided that cuts somebody's hair by following formula: F=1/4Q p∏ D 2(kilogram), D is the diameter of rubbish prepressing cylinder.
CN201110049074.0A 2011-03-01 2011-03-01 Device for squeezing and dehydrating urban household garbage Active CN102442010B (en)

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Publication number Priority date Publication date Assignee Title
CN105642393B (en) * 2014-11-21 2020-07-14 临海市正盈工业设计服务部 Longitudinal wave type tabletting and crushing machine for powder coating
CN113771401B (en) * 2021-11-09 2022-02-11 杭州高卡机械有限公司 Automatic squeezing and dewatering device for household garbage treatment
CN114311800A (en) * 2022-01-17 2022-04-12 江苏川岛洗涤机械科技有限公司 Control method for squeezing process of squeezing type dewatering machine

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