Summary of the invention
The preparation method who the object of the present invention is to provide a kind of a large amount of, low cost, high-quality graphene, solves the problems such as the cost existing in prior art is high, productive rate is low, of poor quality.
Technical scheme of the present invention is:
Prepare a method for high-quality graphene, the graphite intercalation compound take halogen or metal halide as intercalator is as raw material, in oxalic acid or superoxol, expand and solvent in ultrasonic peel off to combine prepare high-quality graphene.First graphite intercalation compound powder is joined in the oxalic acid or superoxol of concentration (massfraction) more than 15wt%, then under the condition of 0~100 ℃, process and carry out expansion process in 0.5~24 hour, obtain the quasiflake graphite alkene aggregate of high level expansion.And then, by gained quasiflake graphite alkene aggregate after expansion process in the aqueous solution or organic solvent solution of organic solvent or various tensio-active agents, ultrasonic oscillation is processed 1 minute~5 hours, and realization is peeled off, and Graphene is dispersed in and in solvent, forms graphene solution.Utilize the dry or cryodesiccated method of spraying to remove after organic solvent or various tensio-active agent, can obtain high-quality graphene powder.
Take halogen or metal halide, in the graphite intercalation compound of intercalator, intercalator is bromine, iodine chloride, iodine bromide IBr, aluminum chloride, nickelous chloride, antimony chloride, iron(ic) chloride or antimonic fluoride etc.
In gained graphene powder, the number of plies of graphene film below 10 layers, lateral dimension more than 1 micron, and crystallographic property is good, carbon-to-oxygen ratio is more than 20.Preferable range is: 3~8 layers of the numbers of plies of graphene film, 5~50 microns of lateral dimensions, carbon-to-oxygen ratio 30~120.
In the present invention, in oxalic acid or superoxol, the massfraction of oxalic acid or hydrogen peroxide is preferably 40~80wt%, and all the other are water.
In the time carrying out expansion process, the preferred time is 2~5 hours, and preferred temperature range is 10~40 ℃.
In the present invention, every 1 liter of oxalic acid or superoxol can be processed 1~500 gram of graphite intercalation compound, and preferred treatment capacity is 15~20 grams.
In the present invention, to gained quasiflake graphite alkene aggregate ultrasonic oscillation treatment time in the aqueous solution of organic solvent or various tensio-active agents after expansion process be preferably 30 minutes~1 hour.Wherein, organic solvent can be alcohols, ketone, aldehydes, organic acid, N-Methyl pyrrolidone, dimethyl formamide, N,N-DIMETHYLACETAMIDE, chlorobenzene or dichlorobenzene etc., tensio-active agent can be sodium lauryl sulphate, Sodium dodecylbenzene sulfonate or cetyl trimethylammonium bromide etc., and the strength of solution of tensio-active agent is 0.1-5wt%.
In the present invention, the graphite intercalation compound take halogen or metal halide as intercalator is as raw material, and this intercalation technique refers to document Intercalation compounds of graphite.Dresselhaus, M.S.; Dresselhaus, G., Advances in Physics 1981,30,1-186.
Advantage of the present invention:
1, in the present invention, the technique of graphite intercalation compound is comparatively ripe, the graphite intercalation compound take halogen or metal halide as intercalator can be in normal atmospheric environment long-time stable existence, sufficient raw material can be provided.
2, the expansion process in the present invention is liquid-phase chemical reaction, and the degrees of expansion of graphite and homogeneity are all very high, can guarantee high yield and homogeneity.
3, the present invention is less than 12 hours at the 1 needed time of batch products of producing; Single batch of Graphene product with respect to the productive rate of raw material graphite (not comprising intercalator quality) higher than 70%.
4, the present invention's stripping process that expands destroys the structure of Graphene hardly, can farthest retain structure and electricity and the mechanical property of Graphene.
5, the intercalator that the present invention is present in graphite layers can spontaneously be removed in expansion process, therefore can guarantee to obtain highly purified Graphene product.
6, whole reaction process is very little on the impact of environment, and the processing cost of waste liquid is low.
Embodiment
As shown in Fig. 1 a-b, the model ylid bloom action power of the graphite raw material interlayer of process intercalation processing is weakened, and interlamellar spacing is expanded effectively.
Due to structural integrity, gained Graphene still keeps very strong hydrophobicity, therefore, in the oxalic acid or superoxol take water as primary solvent, presents the vermiform state of aggregation as shown in Fig. 1 c and d, and we are referred to as quasiflake graphite alkene aggregate.This quasiflake graphite alkene aggregate can be in the organic solvent of low surface tension or added in the aqueous solution of tensio-active agent be aided with the short period of time, Graphene is peeled off in lower powered ultrasonic concussion completely, obtains graphene dispersing solution.After utilizing conventional lyophilize or the dry removal of spraying solvent, can obtain fluffy graphene powder as shown in Figures 2 and 3.X-ray photoelectron spectroscopy (XPS, characterization result Fig. 4) shows that chlorine atomic percent remaining in powder is about 0.1%, carbon-to-oxygen ratio is greater than 90, can't detect residual metal ion and has existed, and shows that it has good crystallinity, extremely low oxygen level and higher purity.
In Fig. 4 (d), the atomic percent of Cl, C and O following (table 1):
Table 1: the atomic percent of Cl, C and O in gained Graphene sample
Cl2p |
C1s |
O1s |
Atomic percent (%) |
Atomic percent (%) |
Atomic percent (%) |
0.0993329 |
98.7434 |
1.1573 |
0.0980622 |
98.6365 |
1.26543 |
Embodiment 1:
Graphite intercalation compound by 1g take bromine as intercalator is (in graphite intercalation compound, the consumption of bromine is 0.6g) join in the oxalic acid solution that 100mL concentration is 60wt%, controlling solution temperature is 30 ℃, slowly stir 4 hours, obtain swimming in the adequately expanded quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 1L N-Methyl pyrrolidone solution, utilize the ultrasonic oscillation that power density is 0.5W/mL within 30 minutes, to obtain graphene dispersing solution.
After utilizing spray-drying process to remove N-crassitude, obtain pulverous Graphene, the mass yield of not calculating bromine intercalator in raw material is about 72%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 2:
Graphite intercalation compound by 10g take iodine chloride as intercalator is (in graphite intercalation compound, the consumption of iodine chloride is 6.5g) join in the superoxol that 500mL concentration is 50wt%, controlling solution temperature is 30 ℃, slowly stir 2.5 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 2L dimethyl formamide (DMF), utilize the ultrasonic oscillation that power density is 0.5W/mL within 2 hours, to obtain graphene dispersing solution.
After utilizing spray-drying process to remove dimethyl formamide (DMF), obtain pulverous Graphene product, quality is about 3g, and the mass yield of not calculating iodine chloride intercalator in raw material is about 75%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 3:
Graphite intercalation compound by 15g take iodine bromide IBr as intercalator is (in graphite intercalation compound, the consumption of iodine bromide IBr is 10g) join in the oxalic acid solution that 500mL concentration is 60wt%, controlling solution temperature is 30 ℃, slowly stir 2 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 2L dichlorobenzene (DCB), utilize power density within 30 minutes, to obtain graphene dispersing solution for 1W/mL ultrasonic oscillation.
After utilizing spray-drying process to remove DCB, obtain pulverous Graphene product, quality is about 5g, and the mass yield of not calculating iodine bromide IBr intercalator in raw material is about 78%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 4:
Graphite intercalation compound by 50g take aluminum chloride as intercalator is (in graphite intercalation compound, the consumption of aluminum chloride is 30g) join in the superoxol that 1L concentration is 70wt%, controlling solution temperature is 50 ℃, slowly stir 1.5 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 5L ethanol, utilize the ultrasonic oscillation that power density is 1W/mL within 30 minutes, to obtain graphene dispersing solution.
After utilizing spray-drying process to remove ethanol, can obtain pulverous Graphene, the mass yield of not calculating raw material aluminum chloride intercalator is about 75%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 5:
Graphite intercalation compound by 50g take nickelous chloride as intercalator is (in graphite intercalation compound, the consumption of nickelous chloride is 30g) join in the oxalic acid solution that 2L concentration is 80wt%, controlling solution temperature is 0 ℃, slowly stir 1 hour, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 5L propyl alcohol, utilize the ultrasonic oscillation that power density is 0.5W/mL within 60 minutes, to obtain graphene dispersing solution.
After utilizing spray-drying process to remove propyl alcohol, obtain pulverous Graphene, the mass yield of not calculating nickelous chloride intercalator in raw material is about 70%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 6:
Graphite intercalation compound by 1kg take iron(ic) chloride as intercalator is (in graphite intercalation compound, the consumption of iron(ic) chloride is 0.66kg) join in the superoxol that 10L concentration is 90wt%, controlling solution temperature is 0 ℃, slowly stir 0.5 hour, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 30L butanols, utilize the ultrasonic oscillation that power density is 0.5W/mL within 60 minutes, to obtain graphene dispersing solution.
After utilizing spray-drying process to remove butanols, obtain pulverous Graphene product, quality is about 360g, and the mass yield of not calculating iron(ic) chloride intercalator in raw material is about 76%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 7:
Graphite intercalation compound by 5g take antimonic fluoride as intercalator is (in graphite intercalation compound, the consumption of antimonic fluoride is 3g) join in the superoxol that 200mL concentration is 70wt%, controlling solution temperature is 60 ℃, slowly stir 1.5 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 1L propyl alcohol, utilize the ultrasonic oscillation that power density is 0.5W/mL within 2 hours, to obtain graphene dispersing solution.
After utilizing spray-drying process to remove propyl alcohol, obtain pulverous Graphene product, the mass yield of not calculating antimonic fluoride intercalator in raw material is about 72%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 8:
Graphite intercalation compound by 10g take antimony chloride as intercalator is (in graphite intercalation compound, the consumption of antimony chloride is 4.8g) join in the superoxol that 500mL concentration is 60wt%, controlling solution temperature is 60 ℃, slowly stir 2 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 1L formaldehyde, utilize the ultrasonic oscillation 1h that power density is 0.5W/mL to obtain graphene dispersing solution.
After utilizing spray-drying process to remove formaldehyde, obtain pulverous Graphene product, the mass yield of not calculating antimony chloride intercalator in raw material is about 72%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 9:
Graphite intercalation compound by 20g take bromine as intercalator is (in graphite intercalation compound, the consumption of bromine is 12g) join in the oxalic acid solution that 500mL concentration is 50wt%, controlling solution temperature is 80 ℃, slowly stir 2.5 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, after repeatedly colourless to scavenging solution by washed with de-ionized water, drain, join in 1L N-Methyl pyrrolidone (NMP), utilize the ultrasonic oscillation that power density is 0.5W/mL within 1 hour, to obtain graphene dispersing solution.
After utilizing freeze-drying to remove N-Methyl pyrrolidone (NMP), obtain pulverous Graphene product, quality is about 6g, and the mass yield of not calculating bromine intercalator in raw material is about 75%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 10:
Graphite intercalation compound by 100g take aluminum chloride as intercalator is (in graphite intercalation compound, the consumption of aluminum chloride is 65g) join in the superoxol that 1L concentration is 40wt%, controlling solution temperature is 80 ℃, slowly stir 3 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 2L dimethyl formamide (DMF), utilize the ultrasonic oscillation that power density is 1W/mL within 1 hour, to obtain graphene dispersing solution.
After utilizing freeze-drying to remove dimethyl formamide (DMF), obtain pulverous Graphene product, quality is about 35g, and the mass yield of not calculating aluminum chloride intercalator in raw material is about 78%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 11:
Graphite intercalation compound by 50g take iron(ic) chloride as intercalator is (in graphite intercalation compound, the consumption of iron(ic) chloride is 35g) join in the oxalic acid solution that 1L concentration is 50wt%, controlling solution temperature is 80 ℃, slowly stir 2.5 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 2L dichlorobenzene (DCB), utilize the ultrasonic oscillation that power density is 1W/mL within 3 hours, to obtain graphene dispersing solution.
After utilizing freeze-drying to remove DCB, obtain pulverous Graphene product, quality is about 16g, and the mass yield of not calculating iron(ic) chloride intercalator in raw material is about 78%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 12:
Graphite intercalation compound by 100g take nickelous chloride as intercalator is (in graphite intercalation compound, the consumption of nickelous chloride is 51g) join that in the superoxol that 2L concentration is 60wt%, to control solution temperature be 0 ℃, slowly stir 2 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 4L ethanol, utilize the ultrasonic oscillation that power density is 0.5W/mL within 2 hours, to obtain graphene dispersing solution.
Utilize freeze-drying to remove after ethanol and obtain pulverous Graphene product, quality is about 30g, and the productive rate while not calculating the quality of nickelous chloride intercalator in raw material is about 78%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 13:
Graphite intercalation compound by 100g take antimony chloride as intercalator is (in graphite intercalation compound, the consumption of antimony chloride is 70g) join in the oxalic acid solution that 2L concentration is 70wt%, controlling solution temperature is 30 ℃, slowly stir 1.5 hours, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, drain after repeatedly colourless to scavenging solution by washed with de-ionized water, join in 1.5L acetone, utilize the ultrasonic oscillation that power density is 1W/mL within 60 minutes, to obtain graphene dispersing solution.
After utilizing freeze-drying to remove acetone, obtain pulverous Graphene product, quality is about 36g, and the mass yield of not calculating antimony chloride intercalator in raw material is about 75%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.
Embodiment 14:
Graphite intercalation compound by 1kg take antimonic fluoride as intercalator is (in graphite intercalation compound, the consumption of antimonic fluoride is 0.55kg) join in the superoxol that 20L concentration is 80wt%, controlling solution temperature is 40 ℃, slowly stir 1 hour, obtain swimming in the quasiflake graphite alkene aggregate on liquid level.
Gained quasiflake graphite alkene aggregate is taken out, after repeatedly colourless to scavenging solution by washed with de-ionized water, drain, join in the lauryl sodium sulfate aqueous solution that 20L concentration is 1wt%, utilize the ultrasonic oscillation that power density is 0.1W/mL within 5 hours, to obtain graphene dispersing solution.
After utilizing freeze-drying to remove water, can arrive pulverous Graphene product, quality is about 380g, does not calculate antimonic fluoride intercalator mass yield in raw material and is about 72%.
In the present embodiment gained graphene powder, the number of plies of graphene film is that 5-8 layer, lateral dimension are 10-20 micron, and good crystallinity, and carbon-to-oxygen ratio is 80-100.