CN102416775A - Automatic code-spraying device for steel tube - Google Patents
Automatic code-spraying device for steel tube Download PDFInfo
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- CN102416775A CN102416775A CN2011102528526A CN201110252852A CN102416775A CN 102416775 A CN102416775 A CN 102416775A CN 2011102528526 A CN2011102528526 A CN 2011102528526A CN 201110252852 A CN201110252852 A CN 201110252852A CN 102416775 A CN102416775 A CN 102416775A
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Abstract
The invention discloses an automatic code-spraying device for a steel tube. The device comprises a steel tube conveying device, a control cabinet and an industrial personal computer, wherein a PLC (programmable logic controller) controller, a horizontal moving motor frequency converter and a lifting motor frequency converter are arranged in the control cabinet; a steel tube position detecting device, a horizontal moving frame and a lifting frame are fixedly arranged on one side of the steel tube conveying device; a horizontal moving motor is arranged at one end of the horizontal moving frame; a lifting motor is arranged at the upper end of the lifting frame; and a primer spraying device, a drying device, a color detector, a bar code sprayer and a bar code scanner are fixedly arranged on the horizontal moving frame in turn. The PLC controller and an information identifying sensor are adopted in the automatic code-spraying device for the steel tube, thereby realizing the whole-process tracking for the process of spraying the code for the steel tube, realizing the automatic collection and binding as well as gathering and storage for mass data information, promoting the accuracy for a working process, realizing the timely and accurate as well as complete storage for a production data of the steel tube, and providing a full and accurate basis for decision-making managers of an enterprise.
Description
Technical field
The present invention relates to the automatic spray code spraying apparatus of a kind of steel pipe, be applicable to the steel pipe sprayed code technical field.
Background technology
The preservation of steel pipe's production data, enterprise is most important to steel pipe's production.At present the pipe of steel pipe number is directly write in steel tube surface by the staff on the enterprise production line; On the subsequent production operation, pass through operative employee's visual identification and hand-kept steel tube number and technological parameter; These a series of work are loaded down with trivial details and be very easy to make mistakes, and have certain danger.In addition, production process finishes a large amount of steel pipe information in back need be entered into computer system according to paper record again again, and the writing task link of these repetitions has increased the probability of makeing mistakes greatly.A large amount of steel pipe's production data rely on manual record, and not only easy error, and the production that much should preserve and qualitative data are imperfect, pipe quality is followed the tracks of cause very big influence.
Summary of the invention
The technical problem that the present invention will solve provides and a kind ofly collects automatic coding and automatic data acquisition is the automatic spray code spraying apparatus of steel pipe of one, realizes automatic data collection, gathers and store, enhances productivity and accuracy rate that the number of pipe is discerned.
For solving the problems of the technologies described above; The technical scheme that the present invention taked is: the automatic spray code spraying apparatus of a kind of steel pipe; Comprise steel pipe conveying equipment, switch board and industrial computer, be provided with the PLC controller in the said switch board, move horizontally motor frequency conversion device and lifting motor frequency converter; Be fixed with the steel pipe position detecting device, move horizontally frame and elevator platform in steel pipe conveying equipment one side, move horizontally frame and be connected through screw, leading screw with elevator platform; Be provided with at a said end that moves horizontally frame and move horizontally motor, be provided with lifting motor in the upper end of elevator platform; Be fixed with primer spray device, drying unit, color detection means, spray bar code device and bar code scanner on the frame successively said moving horizontally; Said spray bar code device is connected with said industrial computer respectively with bar code scanner, said move horizontally motor and lifting motor respectively with move horizontally the motor frequency conversion device and be connected with the lifting motor frequency converter; Said industrial computer, move horizontally motor frequency conversion device, lifting motor frequency converter, steel pipe position detecting device, primer spray device, drying unit and color detection means and all be controlled by said PLC controller.The PLC controller is according to setting program and on-the-spot feedback signal control coding flow process; Industrial computer is responsible for steel tube number is transferred to the spray bar code device, and the flying-spot tube of record bar code scanner record number.
The said both sides that move horizontally frame are respectively equipped with baffle plate.
Said PLC controller adopts Siemens 300 serial CPU, and its model is 6ES7315-2AG10-0AB0; Said industrial computer is that to grind the model that magnificent company produces be the industrial computer of SYS-4U4000-4A52; Saidly move horizontally the motor frequency conversion device and lifting motor frequency converter model is 6SE6440-2UD13-7AA1; Said steel pipe conveying equipment is one group of rollgang; Said steel pipe position detecting device is a retroreflecting formula photoelectric sensor, and its model is E3JK-R4M1; Said color detection means is the color identification sensor, and its model is CZ-V1, and said primer spray device is a marking device, and its model is Shot marker s10; Said spray bar code device is the bar code ink jet numbering machine, and its model is PRX-D460W; Said bar code scanner is a bar code scanner, and its model is MS-890.
Beneficial effect of the present invention is following:
(1) through adopting PLC controller and information Recognition sensor; Realization is to the all-the-way tracking of steel pipe sprayed code process; Realize mass data information automatic collection, bind, gather and store, reduced operating personnel's workload, improved accuracy rate; Realize timely, accurate, the complete preservation of steel pipe's production data, for the business decision management level provide full and accurate, decision-making foundation accurately.
(2) be installed in moving of the spray code spraying apparatus that moves horizontally on the frame and drying unit through moving horizontally motor-driven, can realize once the spraying of a plurality of bar codes of traversing completion, guarantee the accuracy rate of follow-up bar code recognition.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation.
Fig. 1 is the automatic spray code spraying apparatus execute-in-place of a steel pipe of the present invention part-structure sketch map;
Fig. 2 is the vertical view that moves horizontally rack section among Fig. 1;
Wherein, 1, the steel pipe conveying equipment, 2, steel pipe, 3, steel pipe position detecting device; 4, move horizontally motor, 5, move horizontally frame, 6, lifting motor, 7, elevator platform; 8, primer spray device, 9, drying unit, 10, the spray bar code device; 11, bar code scanner, 12, color detection means, 13, baffle plate.
The specific embodiment
As depicted in figs. 1 and 2, the automatic spray code spraying apparatus of steel pipe of the present invention comprises steel pipe conveying equipment 1, switch board and industrial computer, is provided with the PLC controller in the said switch board, moves horizontally motor frequency conversion device and lifting motor frequency converter; Be fixed with steel pipe position detecting device 3 in steel pipe conveying equipment one side, move horizontally frame 5 and elevator platform 7, move horizontally frame 5 and be connected through screw, leading screw with elevator platform 7; Be provided with at a said end that moves horizontally frame 5 and move horizontally motor 4, be provided with lifting motor 6 in the upper end of elevator platform 7; Be fixed with primer spray device 8, drying unit 9, color detection means 12, spray bar code device 10 and bar code scanner 11 on the frame 5 successively said moving horizontally; Said spray bar code device 10 is connected with said industrial computer respectively with bar code scanner 11, said move horizontally motor 4 and lifting motor 6 respectively with move horizontally the motor frequency conversion device and be connected with the lifting motor frequency converter; Said industrial computer, move horizontally motor frequency conversion device, lifting motor frequency converter, steel pipe position detecting device 3, primer spray device 8, drying unit 9 and color detection means 12 and all be controlled by said PLC controller.
It is following to utilize said apparatus to carry out the course of work of automatic coding:
(1) steel pipe conveying equipment 1 is delivered to the coding operation with steel pipe 2, and when steel pipe position detecting device 3 detected pipe end, steel pipe conveying equipment 1 stopped conveying steel pipe 2;
(2) in the time need carrying out coding to the steel pipe 2 of a certain specification; Move up and down through lifting motor 6 adjustment elevator platforms 7 and to make that moving horizontally frame 5 rises or drop to correct position; When steel pipe 2 arrives the coding operation; Steel pipe position detecting device 3 sends the digital quantity input module that signal is given the PLC controller; The PLC controller is analyzed the back and through the PROFIBUS-DP communication modes control signal is sent to and to move horizontally the motor frequency conversion device, and then control moves horizontally motor 4, makes that moving horizontally motor 4 drives and move horizontally frame 5 along the direction uniform motion that needs primer spray;
(3) when moving horizontally after motor 4 operates steadily; Send signal and give the PLC controller; The PLC controller is positioned at the primer spray device 8 that moves horizontally on the frame 5 through interlock circuit control to begin at steel pipe 2 surperficial regions primer sprays; Dry in 9 pairs of primer spray zones of PLC controller control drying unit simultaneously, and PKC controller control primer spray device 8 stops spraying after having sprayed regions priming paint;
(4) when color detection means 12 detects no priming paint; Send signal and give the PLC controller; The PLC controller moves horizontally frame 5 and stops to move through moving horizontally motor 4 control, and beginning moves in the other direction, and the PLC controller sent signal and gave industrial computer this moment; Industrial computer control spray bar code device 10; And going out delay time according to the distance calculation between the speed of service that moves horizontally frame 5 and two bar codes, spray bar code device 10 is set coding content, coding delay time and coding speed in advance, and the beginning coding;
When (5) spraying bar code device 10 codings; Industrial computer begins to control 11 pairs of bar codes that sprayed of bar code scanner to be discerned, and after the completion identification, moves horizontally frame 5 and stops to move; Under the effect that moves horizontally motor 4, turn back to initial position then; After the bar code recognition success, start steel pipe conveying equipment 1 steel pipe 2 is delivered to next station, accomplish the automatic coding and the identification work of whole steel pipe 2.
In sum; The present invention realizes the all-the-way tracking to the steel pipe sprayed code process through adopting PLC controller and information Recognition sensor, the automatic collection of realization mass data information, binds, gathers and store; Reduced operating personnel's workload; Improved accuracy rate, realized timely, accurate, the complete preservation of steel pipe's production data, for the business decision management level provide full and accurate, decision-making foundation accurately.
In addition, the present invention is installed in moving of the spray code spraying apparatus that moves horizontally on the frame and drying unit through moving horizontally motor-driven, can realize once the spraying of a plurality of bar codes of traversing completion, guarantees the accuracy rate of follow-up bar code recognition.
Claims (3)
1. the automatic spray code spraying apparatus of steel pipe is characterized in that: comprise steel pipe conveying equipment (1), switch board and industrial computer, be provided with the PLC controller in the said switch board, move horizontally motor frequency conversion device and lifting motor frequency converter; Be fixed with steel pipe position detecting device (3) in steel pipe conveying equipment one side, move horizontally frame (5) and elevator platform (7), move horizontally frame (5) and be connected through screw, leading screw with elevator platform (7); Be provided with at a said end that moves horizontally frame (5) and move horizontally motor (4), be provided with lifting motor (6) in the upper end of elevator platform (7); Be fixed with primer spray device (8), drying unit (9), color detection means (12), spray bar code device (10) and bar code scanner (11) on the frame (5) successively said moving horizontally; Said spray bar code device (10) is connected with said industrial computer respectively with bar code scanner (11), said move horizontally motor (4) and lifting motor (6) respectively with move horizontally the motor frequency conversion device and be connected with the lifting motor frequency converter; Said industrial computer, move horizontally motor frequency conversion device, lifting motor frequency converter, steel pipe position detecting device (3), primer spray device (8), drying unit (9) and color detection means (12) and all be controlled by said PLC controller.
2. the automatic spray code spraying apparatus of steel pipe according to claim 1 is characterized in that being respectively equipped with baffle plate (13) in the said both sides that move horizontally frame (5).
3. the automatic spray code spraying apparatus of steel pipe according to claim 2 is characterized in that: said PLC controller adopts Siemens 300 serial CPU, and its model is 6ES7315-2AG10-0AB0; Said industrial computer is that to grind the model that magnificent company produces be the industrial computer of SYS-4U4000-4A52; Saidly move horizontally the motor frequency conversion device and lifting motor frequency converter model is 6SE6440-2UD13-7AA1; Said steel pipe conveying equipment (1) is one group of rollgang; Said steel pipe position detecting device (3) is a retroreflecting formula photoelectric sensor, and its model is E3JK-R4M1; Said color detection means (12) is the color identification sensor, and its model is CZ-V1, and said primer spray device (8) is a marking device, and its model is Shot marker s10; Said spray bar code device (10) is the bar code ink jet numbering machine, and its model is PRX-D460W; Said bar code scanner (11) is a bar code scanner, and its model is MS-890.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102528526A CN102416775A (en) | 2011-08-30 | 2011-08-30 | Automatic code-spraying device for steel tube |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102528526A CN102416775A (en) | 2011-08-30 | 2011-08-30 | Automatic code-spraying device for steel tube |
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| CN102416775A true CN102416775A (en) | 2012-04-18 |
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| CN2011102528526A Pending CN102416775A (en) | 2011-08-30 | 2011-08-30 | Automatic code-spraying device for steel tube |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102798835A (en) * | 2012-06-08 | 2012-11-28 | 深圳市科陆电子科技股份有限公司 | Single-meter-position automatic connection device used in verification device for electric energy meter and connection method |
| CN103481665A (en) * | 2013-09-17 | 2014-01-01 | 合肥友高包装工程有限公司 | Movable execution system for on-line circumferential code spraying of inner wall of hollow cylindrical product |
| CN103660613A (en) * | 2013-12-12 | 2014-03-26 | 内蒙古包钢钢联股份有限公司 | Length-measuring, weighing and mark-spraying unit system device |
| CN103707642A (en) * | 2013-11-25 | 2014-04-09 | 中铁宝桥（南京）有限公司 | Railway turnout rail part code spraying device and code spraying method |
| CN104417100A (en) * | 2013-09-02 | 2015-03-18 | 攀钢集团攀枝花钢钒有限公司 | Control device for jet printing machine, control method and jet printing machine |
| CN106052620A (en) * | 2016-07-28 | 2016-10-26 | 无锡乐华自动化科技有限公司 | Power tower steel tube circular section contour automatic detection production line |
| CN106256553A (en) * | 2015-09-24 | 2016-12-28 | 耘创九州智能装备有限公司 | Track automatic marking device |
| CN106651623A (en) * | 2017-02-17 | 2017-05-10 | 山东德华机床数控设备股份有限公司 | Highly-intelligent and highly-automatic oil casing pipe production line |
| CN111284143A (en) * | 2020-02-24 | 2020-06-16 | 河海大学常州校区 | Laser coding system and method for hot steel blank |
| CN114638486A (en) * | 2022-03-07 | 2022-06-17 | 江苏智蝶数字科技有限公司 | Steel pipe quality tracing method and system based on intelligent identification and recognition system |
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| JPS57126314A (en) * | 1981-01-30 | 1982-08-06 | Sumitomo Metal Ind Ltd | Tracking method of pipe or bar material |
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| CN1888831A (en) * | 2006-07-18 | 2007-01-03 | 大连三高科技发展有限公司 | Steel pipe measuring device |
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| CN2936748Y (en) * | 2006-07-28 | 2007-08-22 | 中冶连铸技术工程股份有限公司 | Plate blank printer |
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| CN202219645U (en) * | 2011-08-30 | 2012-05-16 | 中国石油集团渤海石油装备制造有限公司 | Automatic code spraying device for steel pipes |
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2011
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS57126314A (en) * | 1981-01-30 | 1982-08-06 | Sumitomo Metal Ind Ltd | Tracking method of pipe or bar material |
| JPS59215216A (en) * | 1983-05-13 | 1984-12-05 | Maakutetsuku:Kk | Method for marking and reading mark in process control of steel material |
| CN2908155Y (en) * | 2006-04-10 | 2007-06-06 | 浙江大学 | Real-time hot steel billet number printing machine set based on PLC |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102798835A (en) * | 2012-06-08 | 2012-11-28 | 深圳市科陆电子科技股份有限公司 | Single-meter-position automatic connection device used in verification device for electric energy meter and connection method |
| CN104417100A (en) * | 2013-09-02 | 2015-03-18 | 攀钢集团攀枝花钢钒有限公司 | Control device for jet printing machine, control method and jet printing machine |
| CN104417100B (en) * | 2013-09-02 | 2017-07-25 | 攀钢集团攀枝花钢钒有限公司 | Control device, control method and spray mark machine for spraying mark machine |
| CN103481665A (en) * | 2013-09-17 | 2014-01-01 | 合肥友高包装工程有限公司 | Movable execution system for on-line circumferential code spraying of inner wall of hollow cylindrical product |
| CN103707642A (en) * | 2013-11-25 | 2014-04-09 | 中铁宝桥（南京）有限公司 | Railway turnout rail part code spraying device and code spraying method |
| CN103707642B (en) * | 2013-11-25 | 2015-12-16 | 中铁宝桥（南京）有限公司 | Railway turnout rail part spray code spraying apparatus and code spraying method |
| CN103660613A (en) * | 2013-12-12 | 2014-03-26 | 内蒙古包钢钢联股份有限公司 | Length-measuring, weighing and mark-spraying unit system device |
| CN106256553A (en) * | 2015-09-24 | 2016-12-28 | 耘创九州智能装备有限公司 | Track automatic marking device |
| CN106256553B (en) * | 2015-09-24 | 2018-05-08 | 耘创九州智能装备有限公司 | Track automatic marking device |
| CN106052620A (en) * | 2016-07-28 | 2016-10-26 | 无锡乐华自动化科技有限公司 | Power tower steel tube circular section contour automatic detection production line |
| CN106651623A (en) * | 2017-02-17 | 2017-05-10 | 山东德华机床数控设备股份有限公司 | Highly-intelligent and highly-automatic oil casing pipe production line |
| CN111284143A (en) * | 2020-02-24 | 2020-06-16 | 河海大学常州校区 | Laser coding system and method for hot steel blank |
| CN114638486A (en) * | 2022-03-07 | 2022-06-17 | 江苏智蝶数字科技有限公司 | Steel pipe quality tracing method and system based on intelligent identification and recognition system |
| CN114638486B (en) * | 2022-03-07 | 2023-08-04 | 江苏智蝶数字科技有限公司 | Steel pipe quality tracing method and system based on intelligent identification and recognition system |
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| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Xu Inventor after: Liu Tao Inventor after: Fang Wen Inventor after: Han Xiulin Inventor after: Wang Qiang Inventor after: Li Zizheng Inventor after: Xiao Duqin Inventor before: Wang Xu Inventor before: Liu Tao Inventor before: Fang Wen Inventor before: Han Xiulin Inventor before: Wang Qiang Inventor before: Li Zizheng |
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Free format text: CORRECT: INVENTOR; FROM: WANG XU LIU TAO FANG WEN HAN XIULIN WANG QIANG LI ZIZHENG TO: WANG XU LIU TAO FANG WEN HAN XIULIN WANG QIANG LI ZIZHENG XIAO DOUQIN |
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Application publication date: 20120418 |