Make the textile machine and the method for operation thereof of cross winding bobbin
Technical field
The present invention relates to have the textile machine a plurality of stations, that make cross winding bobbin and the method for operation of this textile machine; Wherein, Each station has respectively and has at least one wind2 and bare bobbin storehouse that is bearing in the cross winding bobbin in the bobbin bank free to rotately; Wherein, can be used for receiving bare bobbin along the touring parts design that said a plurality of stations move and with the bare bobbin bobbin bank of packing into from the bare bobbin storehouse, and wherein; Station is filed a request to these touring parts as required, and these touring parts just start the filling level that receives bare bobbin from the bare bobbin storehouse and at first detect the bare bobbin storehouse of the station of filing a request subsequently.
Background technology
The textile machine of making cross winding bobbin not only can be a weaving loom, also can be bobbin-winding machine.Make the textile machine of cross winding bobbin and make yarn by fiber webs, yarn is wound up on the cross winding bobbin by the winding mechanism of station self.The bobbin-winding machine of making cross winding bobbin will be wound up on the cross winding bobbin from the yarn of feeding bobbin.Feeding bobbin for example can be the cop as the ring spinner product at this moment.
DE 102008053246A1 discloses a kind of bobbin-winding machine, on this bobbin-winding machine, only uses the bare bobbin of same type.At this moment, when changing bare bobbin, always give touring parts supply a bare bobbin reliably because when winder station request cross winding bobbin/bare bobbin replacing, it one sent here.This point realizes that through following manner promptly, after the bare bobbin that is arranged in touring parts had been loaded into the bobbin bank of a station, these touring parts started the operation that from the bare bobbin storehouse of this station, receives a bare bobbin.If in this bare bobbin storehouse, do not have bare bobbin, then touring parts move to other station and begin and receive a bare bobbin to the bobbin feed unit of oneself from the bare bobbin storehouse of this other station.But this way also is not suitable for multiple batches of processing, and this is because can't guarantee in these touring parts, always to have the bare bobbin that meets batch.
DE 19521372A1 discloses a kind of bobbin-winding machine and storing mechanism that comprises creeling device; This creeling device moves along the bobbin-winding machine that is provided with a plurality of winder stations; Storing mechanism storage volume yarn bobbin also is used when packing new bobbin into by creeling device; Wherein, on each winder station, be equipped with storing mechanism.Creeling device takes out the yarn package and the new bobbin of packing into for preparing from the winder station.
It has described a kind of spool pipe conveying mechanism of complicacy, and it is sent into the spool pipe of respective batch in the memory storage of winder station.But, in the specification sheets preamble, also mentioned the possibility of storage box by the operating personal filling.
The creeling device of DE 19521372A1 has sensor, the 3rd bobbin in this sensor storage box and realize that when lacking the 3rd bobbin bobbin sends into.File a request to creeling device if having the winder station of full wound yarn, then whether creeling device at first has a bare bobbin with another sensor inspection actually in storage box.If confirming does not have bobbin, then interrupt creeling process and creeling device and move to the winder station that other need be changed., storage box is in stopped status for empty winder station.This has reduced the capacity rating of textile machine, thereby does not hope to occur.When people wanted to abandon complicated supply system and accomplish the filling of storage box by operating personal, the probability that storage box no longer is equipped with bare bobbin thereby causes cooresponding winder unit to shut down increased.
DE 4418339A1 discloses a kind of bobbin-winding machine; It has the intermediate memory that is used on the winder station deposit bobbin and in the central bare bobbin storehouse of machine termination, bobbin from this central authorities bobbin storehouse through be sent to the intermediate memory of winder station self along the conveying mechanism of machine length.Can have the sensor mechanism that preferably is the optical sensor form along the cross winding bobbin creeling device that the winder station moves.Whether the inspection before the cross winding bobbin creeling device is costed the winder station of this sensor mechanism has bare bobbin in intermediate memory, thereby can avoid changing because of the mistake that does not have bobbin to cause.In addition, in moving process, each intermediate memory of these winder stations also is examined its filling level.If desired, central bare bobbin storehouse is activated.Central authorities bare bobbin storehouse has a plurality of storage boxes, and deposit is useful on the various bobbins of each batch on it.According to request, suitable bobbin is sent to corresponding intermediate memory.
Though be used to load the delivery system reliable operation of intermediate memory.But the intermediate memory of the winder station that obtains serving when needs is in the sky, does not at first carry out cross winding bobbin/bare bobbin and changes here.
Two kinds of bobbin-winding machines describing at last can be processed a plurality of different batches, can not caused bobbin different aspect existing problems by different batches.Have only when it is positioned at will be when this carries out the winder station front that cross winding bobbin/bare bobbin changes, creeling device just receives bare bobbin from storage box or intermediate memory.
Summary of the invention
The present invention is based on a kind of textile machine, its touring parts only just receive bare bobbin when the request that exists cross winding bobbin/bare bobbin to change.Thus, guaranteed to process multiple batches of ability.
Task of the present invention is, especially by operating personal filling bare bobbin storehouse the time, improves the capacity rating of the textile machine of making cross winding bobbin and avoids station to shut down because of there not being bare bobbin.
According to the present invention, this task is accomplished through the characteristic characteristic of claim to a method 1 and the characteristic characteristic of device claim 8.Favourable improvement project of the present invention is the theme of dependent claims.
In order to accomplish this task, when in testing result is illustrated in the bare bobbin storehouse of the station of filing a request, not having bare bobbin, these touring parts move to other station that suitable bare bobbin is arranged in its bare bobbin storehouse.Subsequently, these touring parts receive bare bobbin from the bare bobbin storehouse of this other station, move to this other station and with pack into the bobbin bank of the station of filing a request of this bare bobbin.
In this way, can always bare bobbin be packed in the bobbin bank of the station that touring parts are filed a request.Even if do not have reliably to load under the situation in bare bobbin storehouse at operating personal, can guarantee high capacity rating yet.Almost having got rid of the N/R station shuts down.Guaranteed to produce multiple batches of ability.
According to first embodiment of the inventive method, touring parts move to the station that this is filed a request for the filling level in the bare bobbin storehouse of detecting the station of filing a request, and directly detect the filling level in its bare bobbin storehouse.This solution proposes low requirement to the sensing mechanism of necessity.Because generally on contiguous station, suitable bare bobbin should be arranged, to compare so receive bare bobbin with bare bobbin storehouse from the station of filing a request, loss in productivity is very low.
According to second embodiment of the inventive method, the filling level in continuous detecting and storage bare bobbin storehouse, and the filling level that combines to be stored detects the filling level in the bare bobbin storehouse of this station of filing a request.
In this flexible program, touring parts are directly grasped the information that in the bare bobbin storehouse of the station of filing a request, whether has bare bobbin.Therefore, need not go the rounds parts and move to the station that this is filed a request earlier.Touring parts are directly shifted to other station that the bare bobbin that meets batch is arranged in its bare bobbin storehouse.Batch information is existed in the control setup of textile machine or touring parts.Through the continuous detecting filling level, the information about the bare bobbin storehouse of the station of filing a request not only is provided, and has known the filling level of this other station, thereby can pick out other suitable station easily.Advantageously; Touring parts are shifted to the station of filing a request; Be parked in to be arranged in and move other station distance, that suitable bare bobbin is arranged in its bare bobbin storehouse; And receive a bare bobbin, continue to move to this station of filing a request and pack into the bobbin bank of the station of filing a request of this bare bobbin.So, receive the further shortening of time spent quilt of bare bobbin from the bare bobbin storehouse of other station.
Advantageously, touring parts are at the filling level along detection bare bobbin storehouse in the station moving process.In this embodiment, in order to detect the filling level in bare bobbin storehouse, only need be at a sensor on the touring parts.In principle, can certainly can't help to go the rounds parts and detect filling level, but detect by the sensor on each station.
According to an improvement project of the inventive method, demonstrate the situation that has empty bare bobbin storehouse at the station place.Thus, being convenient to the operator replenishes.
The operator confirms that bare bobbin is replenished the bare bobbin storehouse and this new filling level is stored.This way is significant when detecting filling level through touring parts especially.Therefore guaranteed that the state of being stored of filling is up-to-date, rather than just upgraded through out-of-date next time when going the rounds parts.
Possiblely be; According to the filling level of being stored; A bare bobbin is arranged in the bare bobbin storehouse of this station of filing a request, perhaps do not have the storage station of filing a request the bare bobbin storehouse filling level and should touring parts move to the station of filing a request and confirm and in the bare bobbin storehouse of the station of filing a request, do not have bare bobbin.This especially possibly appear under the scenario, does not promptly grasp all filling levels as yet and has stored full bare bobbin storehouse as initial value when touring parts, does not perhaps also detect the filling level that changes to some extent.Then, touring parts are movable to other station that suitable bare bobbin is arranged in its bare bobbin storehouse.So touring parts receive bare bobbin from the bare bobbin storehouse of this other station, move to the station of filing a request and with pack into the bobbin bank of the station of filing a request of bare bobbin.In other words, above-mentioned two embodiments of the inventive method also can make up each other.
In addition; In order to accomplish this task, a kind of textile machine that is used to carry out the manufacturing cross winding bobbin with a plurality of stations of the inventive method also is provided, each station has the mechanism that is used for as required to touring parts are filed a request respectively; Said touring parts have control setup; Receive bare bobbin from the bare bobbin storehouse so that start subsequently, and be provided with testing agency, so that the filling level in the bare bobbin storehouse of the station of filing a request according to request detection.According to the present invention, control setup is designed to, if the result who is detected does not have bare bobbin in the bare bobbin storehouse of the station of filing a request, then makes touring parts move to other station that suitable bare bobbin is arranged in its bare bobbin storehouse.This control setup also is designed to the touring parts of so control, so that said touring parts receive bare bobbin from the bare bobbin storehouse of other station, moves to the station of filing a request, and with pack into the bobbin bank of said station of filing a request of said bare bobbin.
First embodiment of textile machine according to the present invention, control setup design are used for making touring parts to move to the station of filing a request for the filling level in the bare bobbin storehouse of detecting the station of filing a request.Should have sensor by touring parts, this sensor directly detects the filling level in the bare bobbin storehouse of this station of filing a request.
Second embodiment of textile machine according to the present invention, at least one Sensor Design is used to detect the filling level in bare bobbin storehouse.Storing mechanism design is used for storing filling level, and the control setup design is used for combining the filling level stored to detect the filling level in the bare bobbin storehouse of this station of filing a request.
This textile machine can have the sensor on a plurality of stations.But advantageously only on touring parts, a sensor is set.This Sensor Design is used for when touring parts move along station is touring, detecting the filling level in bare bobbin storehouse.In this embodiment, these touring parts can only combine corresponding location information and other sensor of need not on the station is measured filling level.
Textile machine improvement project is provided with indication mechanism on station according to the present invention, and said indication mechanism is used to show the bare bobbin storehouse that has sky.On station, be provided with operating mechanism, the operator can confirm that whereby bare bobbin is replenished the bare bobbin storehouse of packing into, and the storing mechanism configuration is used to store this new filling level.
Description of drawings
Below will combine embodiment shown in the drawings to specify the present invention, wherein:
Fig. 1 is the front elevation that comprises the automatic cross-winding bobbin winder of the present invention of a plurality of winder stations;
Fig. 2 is winder station and the lateral plan that is positioned at its fwd cross winding bobbin creeling device.
The specific embodiment
Below the automatic cross-winding bobbin winder 1 that combines to have a plurality of winder stations is described the present invention.But the present invention also can overlap the textile machine of the manufacturing cross winding bobbin of using other.
Fig. 1 schematically illustrates the automatic cross-winding bobbin winder of representing with mark 1 with front elevation.This automatic cross-winding bobbin winder generally in its terminal frame 35, have a plurality of identical stations between 36, preferably the winder station 2.On these winder stations 2, as well-known and thereby unspecified ground, the cop of on (unshowned) ring spinner, producing 9 is become the cross winding bobbin 11 of large package by rewinding.The cross winding bobbin 11 for preparing is handed to the cross winding bobbin conveying mechanism 21 of weaving loom self by the touring parts 23 of automatic work (below be called the cross winding bobbin creeling device), and is as shown in Figure 2; Be sent to subsequently and be located at the distolateral (not shown) bobbin point of shipment of machine etc.
This automatic cross-winding bobbin winder 1 generally has the logistics device that is bobbin and bobbin conveying system 3 forms.In bobbin and bobbin conveying system 3, cop 9 or empty cop bobbin 34 are carrying disk 8 cocycles to move.
In addition; This automatic cross-winding bobbin winder 1 has Central Processing Unit (CPU) 37; This Central Processing Unit (CPU) for example not only is connected with the station computing machine 46 of each winder station 2 through machine bus 40, and is connected with the control setup 38 of the cross winding bobbin creeling device 23 of serving winder station 2.Cross winding bobbin creeling device 23 can be bearing in along on the tracks 26,27 of machine length with its traveling gear 24,25 movably, and this tracks is arranged on winder station 2 tops.Cross winding bobbin creeling device 23 not only is used for the cross winding bobbin that on winder station 2, prepares 11 is handed to cross winding bobbin conveying mechanism 21 in an orderly manner, and always also automatically a cross winding bobbin bare bobbin 28 is changed to the bobbin bank 18 of relevant winder station 2.Cross winding bobbin creeling device 23 this moments of corresponding cross winding bobbin bare bobbin 28 of taking-up from winder station self and bare bobbin storehouse 22 that be separately positioned on winder station 2 tops.
As stated; This automatic cross-winding bobbin winder 1 has bobbin and bobbin conveying system 3, Fig. 2 only illustrate this system the cop supply section 4 along machine length, extend in winder station 2 back and the memory paragraph 5 of reversible driving, the lateral transfer section 6 of leading to winder station 2 and bare bobbin loopback sections 7.The less cop 9 of yarn volume is become the cross winding bobbin 11 of large package by rewinding in the unwinding position 10 that is positioned at lateral transfer section 6 zones.
Each winder station 2 is for this reason as also thereby only having to summary the orderly various mechanisms of working of this station of assurance as everyone knows.Fig. 2 illustrates this winder station 2 with lateral plan, and cross winding bobbin creeling device 23 is positioned on this winder station.In Fig. 2; Represent to shift to the yarn of cross winding bobbin 11 with Reference numeral 30 from cop 9, with 12 represent winder station self suction nozzle, represent clamp yarn cop with 47; Represent splicing mechanism with 13; Represent yarn tensioner 14 with 14, with 15 represent to have the yarn shoutoff mechanism yarn clearer, and represent waxing mechnism with 16.This winder station 2 has winding drum 17 in addition, and this winding drum is maintained at the cross winding bobbin 11 in the bobbin bank 18 through friction-driven in winding process.
In the present embodiment; Can be below the bobbin bank 18 of axle 19 rotating supports; The 19 limited rotor plates 20 that are provided with rotationally can be transferred to the cross winding bobbin conveying mechanism 21 that extends in winder station 2 back with the cross winding bobbin for preparing 11 through this rotor plate equally around the shaft.
Also as shown in Figure 2, the cross winding bobbin creeling device 23 of work provides supply to the winder station 2 of automatic cross-winding bobbin winder 1 automatically.In other words, cross winding bobbin creeling device 23 is used for the cross winding bobbin that reaches predetermined diameter 11 is handed to cross winding bobbin conveying mechanism 21, then cross winding bobbin bare bobbin 28 is changed in the bobbin bank 18.
Cross winding bobbin creeling device 23, needed important operation spare is bobbin bank opening mechanism 29, bobbin bank lifting mechanism 32, presses lever 33, bobbin feed unit 31 and chooses yarn bar 41 in cross winding bobbin/bare bobbin replacing process.
Each operating parts can be controlled according to predetermined way through stepper motor, and this stepper motor is connected to the control setup 38 of cross winding bobbin creeling device 23 for this reason through control line.
The difference of the embodiment of textile machine according to the present invention, cross winding bobbin creeling device 23 has optical sensor 42, and it is equipped with projector and receptor in one unit.Projector is aimed at bare bobbin storehouse 22 at this moment.42 pairs of light that reflected by bare bobbin 28 of optical sensor are made a response.In this way, optical sensor 42 detects and in bare bobbin storehouse 22, has or do not exist bare bobbin 28 and and then detect the filling level in bare bobbin storehouse 22.Detection to bare bobbin 28 is feasible when cross winding bobbin creeling device 23 is positioned at relevant winder station 2 fronts not only, and when cross winding bobbin creeling device 23 process winder stations 2, also is feasible.For the analysis to measure signal, optical sensor 42 links to each other with the control setup 38 of cross winding bobbin creeling device 23.
In order to detect whether bare bobbin 28 is arranged in bare bobbin storehouse 22, also can a sensor be arranged on the bobbin feed unit 31.For this reason, bobbin feed unit 31 22 rotates and attempts to refer to that with its pincers 31a, 31b grasp bare bobbin towards the bare bobbin storehouse.The hinge place that refers to 31a, 31b at pincers is provided with Hall element 39.By Hall element 39, can survey the mutual alignment that pincers refer to 31a, 31b.Therefore, Hall element 39 can detect a bobbin 28 of whether having caught in the storehouse 22.Compare when bobbin 28 is arranged, pincers refer to that 31a, 31b fold tightlyer when not having bobbin.
When having reached its predetermined diameter on the winder station 2 of cross winding bobbin 11 at textile machine, the lifting mechanism (not shown) through tube station self lifts cross winding bobbin from its head roll, and makes its braking or do not move to braking and stop.Simultaneously; In the following manner on the superstructure of automatic cross-winding bobbin winder 1, filing a request along the cross winding bobbin creeling device 23 that tracks 26,27 is provided with movably; That is, the station computing machine 46 by the winder station 2 of filing a request sends corresponding signal through machine bus 40 to the control setup 38 of cross winding bobbin creeling device 23.Request to cross winding bobbin creeling device 23 also can be accomplished this moment in advance, and in other words, request signal can just send before cross winding bobbin has reached its final diameter.
According to first embodiment; Cross winding bobbin creeling device 23 has a plurality of operating mechanisms that are used for replacing with bare bobbin 28 cross winding bobbin 11 for preparing as described above, and this cross winding bobbin creeling device 23 is shifted to the winder station 2 of filing a request and is positioned at its place ahead.Then detect the filling level in the bare bobbin storehouse 22 of the winder station 2 of filing a request.This can accomplish by optical sensor 42 on the one hand.If optical sensor 42 finds in the bare bobbin storehouse 22 of the winder station 2 of filing a request, bare bobbin 28 is arranged, then bobbin feed unit 31 grasps bare bobbin 28.Perhaps, bobbin feed unit 31 will begin in a minute and receives bare bobbin 28 and detect through Hall element 39 whether bare bobbin 28 is arranged in bare bobbin storehouse 22.Can select the Hall element 39 that a ground uses optical sensor 42 and bobbin fed agency 31 in this embodiment, thus also can save both one of.If finding has bare bobbin 28, then on the winder station 2 of filing a request, proceed cross winding bobbin/bare bobbin and change.For this reason, open bobbin bank 18 through bobbin bank opener 29.At this moment, the bobbin boom of rotatable support is by towards external pressure.When bobbin bank 18 is opened, be maintained at cross winding bobbin 11 between the bobbin boom and be released and fall on the rotor plate 20 that is positioned at below it.Bobbin bank lifting mechanism 32 below act on rotor plate 20 and it lifted.Cross winding bobbin 11 is rolled on the cross winding bobbin conveying mechanism 21 thus.At this moment, making this bobbin bank be in bobbin feed unit 31 through bobbin bank lifting mechanism 32 and bobbin bank opener 29 can drop into bare bobbin 28 in the position of bobbin bank 18 smoothly.
After changing bare bobbin 28, the yarn 30 that will be arranged on the cop 9 on the unwinding position 10 of winder station 2 according to known way is fixed on the bare bobbin 28 and begins the winder operation.For this reason, at first transfer tails is put in the shop.Then, presses lever 33 is pressed onto bobbin bank 18 on the thread guide drum 17 together with bobbin 22.The winder station starts, and is returning its initial position again through this presses lever after the time of depressing that presets.Then, cross winding bobbin creeling device 23 can supply new request to use.
In the bare bobbin storehouse 22 of the winder station 2 that above-mentioned testing process discovery is being filed a request, do not have bare bobbin 28, then the cross winding bobbin creeling device is shifted to other winder station 2 of same batch.Its precondition is: in the bare bobbin storehouse 22 of other winder station 2, suitable bare bobbin 28 is arranged.Should move and control by the control setup 38 of cross winding bobbin creeling device.Control setup 38 calls lot data through machine bus 40 from Central Processing Unit (CPU) 37 for this reason, correspondingly controls the traveling gear 24,25 of cross winding bobbin creeling device 23 then.Cross winding bobbin creeling device 23 is positioned in this other winder station 2 fronts, and the filling level in bare bobbin storehouse 22 is as to be detected in the winder station 2 of filing a request.If bare bobbin 28 is arranged, then bobbin feed unit 31 receives this bare bobbin.And if do not have, then this cross winding bobbin creeling device shift to batch other winder station and repeat this process.In case the bobbin feed unit 31 of cross winding bobbin creeling device 23 has been received bare bobbin 28, then cross winding bobbin creeling device 23 is shifted to the winder station 2 of filing a request and is continued cross winding bobbin/bare bobbin and change.
According to second embodiment, optical sensor 42 is at the filling level of cross winding bobbin creeling device 23 along detection bare bobbin storehouse in the station moving process.Observed reading is analyzed by the control setup 38 of cross winding bobbin creeling device 23 and by corresponding to corresponding winder station 2.The filling level in the bare bobbin storehouse 22 of this corresponding winder station 2 is stored in the memory device 43 of control setup 38.In other words, winder station numbering and cooresponding state " sky " or " non-NULL " are stored.If the operator arranges a new lot and the new initialization of control setup quilt 38 this moment, then the state in all bare bobbin storehouses 22 of this batch is set as " non-NULL ".Can suppose that these bare bobbin storehouses are filled when arranging one batch.When carrying out initialization, control setup 38 also in Central Processing Unit (CPU) 37 the inquiry batch information and with its with fill state relation.
If cross winding bobbin creeling device 23 is found empty bare bobbin storehouse in process of production, then this state not only exists in the memory device 43, and control setup 38 also sends signal to the station control device of relevant winder station 2 through machine bus 40.Then, the lamp of winder station 2 44 is lighted and the notifying operation person, and bare bobbin storehouse 22 is empty and should replenishes.In operator district 45, the operator can confirm the additional of bare bobbin storehouse.This information will be set to " non-NULL " again by the state in continuation transmission and the relevant bare bobbin storehouse in memory device 43 through machine bus 40.
When the cross winding bobbin 11 of a winder station 2 had reached its predetermined diameter, this station control device was filed a request to cross winding bobbin creeling device 23 through machine bus 40.The winder station 2 that control setup 38 is shifted to cross winding bobbin creeling device 23 to file a request.Simultaneously, control setup 38 is inquired about the filling level in the bare bobbin storehouse 22 of the winder station 2 of filing a request in memory device 43.If state is " sky ", then control setup 38 is selected to be arranged in its bare bobbin storehouse 22 of moving distance and is winder station 2 " non-NULL " state, same batch.This cross winding bobbin creeling device is parked on this station and from its bare bobbin storehouse 22 and receives a bare bobbin 28.Subsequently, cross winding bobbin creeling device 23 continues its stroke of shifting to the winder station 2 of filing a request and carries out cross winding bobbin/bare bobbin according to known way and change.
If the state in the bare bobbin storehouse 22 of the winder station 2 of filing a request is " non-NULL ", then cross winding bobbin creeling device 23 is directly shifted to the winder station 2 of filing a request.This situation may occur in principle: the cross winding bobbin creeling device does not predict the state after the variation as yet, but in bare bobbin storehouse 22, does not also have bare bobbin 28.Therefore it is with in first embodiment, describe the same mobile and in the bare bobbin storehouse 28 of at first checking the winder station of filing a request behind the location, whether bare bobbin 28 is arranged.If not this situation, then the cross winding bobbin creeling device is taken on a contiguous winder station self-servicely.