CN102353255A - Microwave high-temperature pushed slab kiln - Google Patents
Microwave high-temperature pushed slab kiln Download PDFInfo
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- CN102353255A CN102353255A CN2011102239865A CN201110223986A CN102353255A CN 102353255 A CN102353255 A CN 102353255A CN 2011102239865 A CN2011102239865 A CN 2011102239865A CN 201110223986 A CN201110223986 A CN 201110223986A CN 102353255 A CN102353255 A CN 102353255A
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Abstract
The invention discloses a microwave high-temperature pushed slab kiln. The pushed slab kiln is characterized in that a slideway (21) of a rack (16) is provided with a propelling system, a feed transitional chamber (3), an inlet microwave suppresser (4), a microwave heating temperature-rise zone furnace body (6), a microwave heating heat-preservation zone furnace body (7), a slow cooling zone furnace body (9), a rapid cooling zone furnace body (10), an outlet microwave suppresser (22) and a discharge transitional chamber (11), wherein the microwave heating temperature-rise zone furnace body (6), the microwave heating heat-preservation zone furnace body (7), the slow cooling zone furnace body (9) and the rapid cooling zone furnace body (10) are provided with temperature measuring systems (8); a kiln protective atmosphere system (12) is connected with the feed transitional chamber (3), the inlet microwave suppresser (4), the microwave heating temperature-rise zone furnace body (6), the microwave heating heat-preservation zone furnace body (7), the slow cooling zone furnace body (9), the rapid cooling zone furnace body (10), the outlet microwave suppresser (22) and the discharge transitional chamber (11), and the joint of each component is provided with a microwave-suppressing device. The microwave high temperature pushed slab kiln provided by the invention, which uses microwave to uniformly heat the whole, has the advantages of fast heating speed, high production efficiency, good product quality, no environmental pollution, and obvious energy conservation effect than that of the conventional kiln.
Description
Technical field
The present invention relates to a kind of pushed bat kiln, particularly relate to a kind of microwave high-temperature pushed bat kiln.
Background technology
Microwave energy is described as " human second flame ", and developed country is defined as " 21st century a new generation's technology ", " the advanced technology of preparing of new material ", " Future Outer Space heating technique " to the microwave energy application technology in the world.Different based on heating using microwave mechanism with conventional kiln; It is to be moved and be forced to shake the material in-fighting and the phonon that cause by polarized particle directly to be coupled living hot; Material body is directly as heater; Heating using microwave kiln firing rate is fast, production efficiency is high; Product is heated evenly, superior product quality, and capacity usage ratio is high; More conventional electrical kiln, combustion gas kiln power savings advantages are obvious, thus the microwave high-temperature push pedal to substitute traditional pushed bat kiln be the certainty of era development.
Summary of the invention
Technical problem to be solved by this invention provides the microwave high-temperature pushed bat kiln that a kind of integral body evenly heats, firing rate is fast, production efficiency is high.
In order to solve the problems of the technologies described above; Microwave high-temperature pushed bat kiln provided by the invention; Frame is provided with slideway; Described slideway is provided with heating using microwave heating zone body of heater; One end of described heating using microwave heating zone body of heater docks with a end of import microwave TVS on being located at described slideway; The other end of described heating using microwave heating zone body of heater docks with a end of heating using microwave heat preservation zone body of heater on being located at described slideway; The other end of described import microwave TVS docks with a end of charging transitional storehouse on being located at described slideway; The other end of described charging transitional storehouse is to being connected to propulsion system; The other end of described heating using microwave heat preservation zone body of heater docks with a end of slow cooling district body of heater on being located at described slideway; The other end of described slow cooling district body of heater docks with a end of quench zone body of heater on being located at described slideway; The other end of described quench zone body of heater docks with a end of outlet microwave TVS on being located at described slideway; The other end of described outlet microwave TVS docks with an end of discharging transitional storehouse; Described heating using microwave heating zone body of heater and heating using microwave heat preservation zone body of heater; Slow cooling district body of heater; The quench zone body of heater is provided with temp measuring system; Kiln protective atmosphere system and described charging transitional storehouse; Import microwave TVS; Heating using microwave heating zone body of heater; Heating using microwave heat preservation zone body of heater; Slow cooling district body of heater; The quench zone body of heater; Outlet microwave TVS is connected with the discharging transitional storehouse, and each parts joint is provided with the inhibition microwave device.
Described inhibition microwave device is that each the adpting flange face in described charging transitional storehouse, import microwave TVS, heating using microwave heating zone body of heater, heating using microwave heat preservation zone body of heater, temp measuring system, slow cooling district body of heater, quench zone body of heater, outlet microwave TVS, discharging transitional storehouse and furnace atmosphere system is equipped with the conductive seal pad.
Described propulsion system by the basic propulsion system of docking with described charging transitional storehouse respectively with attach propulsion system and form.
The material of described charging transitional storehouse, import microwave TVS, heating using microwave heating zone body of heater, heating using microwave heat preservation zone body of heater, temp measuring system, slow cooling district body of heater, quench zone body of heater, outlet microwave TVS and discharging transitional storehouse is a stainless steel material.
The microwave source system of described heating using microwave heating zone body of heater and described heating using microwave heat preservation zone body of heater is installed in the both sides of described heating using microwave heating zone body of heater and heating using microwave heat preservation zone body of heater; Microwave feed-in mode adopts the straight wave guide form in the both sides of described heating using microwave heating zone body of heater and described heating using microwave heat preservation zone body of heater; The energy regenerative mode of leaky antenna is adopted in the distribution that is orthogonal in the microwave source system installation site of heating using microwave heating zone body of heater, heating using microwave heat preservation zone body of heater both sides at the top of described heating using microwave heating zone body of heater and described heating using microwave heat preservation zone body of heater.
The microwave source system of described heating using microwave heating zone body of heater and described heating using microwave heat preservation zone body of heater is made up of microwave head, annular device, water load and microwave power supply.
Add high temperature resistant microwave between described heating using microwave heat preservation zone body of heater and the described slow cooling district body of heater and suppress plate.
Described temp measuring system on described heating using microwave heating zone body of heater and the heating using microwave heat preservation zone body of heater is located at the back of its microwave source system that controls on the material direction of propulsion.
The control section of the control system of the microwave source system of described heating using microwave heating zone body of heater and described heating using microwave heat preservation zone body of heater adopts insulating power supply.
The microwave power supply leakage transformer of the control system of the microwave source system of described heating using microwave heating zone body of heater and described heating using microwave heat preservation zone body of heater adopts triangular form to connect method.
Adopt the microwave high-temperature pushed bat kiln of technique scheme; Material advances the slideway in the charging transitional storehouse through attached propulsion system; Be advanced to heating using microwave heating zone body of heater by basic propulsion system through import microwave TVS again; By the microwave source system material is carried out heat temperature raising at heating using microwave heating zone body of heater; Be advanced to heating using microwave heat preservation zone body of heater by basic propulsion system then; At heating using microwave heat preservation zone body of heater by microwave source system heat tracing; Being advanced to slow cooling district body of heater by basic propulsion system then cools off with stove; Be advanced to the quench zone body of heater by basic propulsion system again and carry out chilling; The quench zone body of heater generally is to adopt water-cooled or air-cooled the pressure to cool off, and is advanced through outlet microwave TVS to the discharging of discharging transitional storehouse by basic propulsion system then.Whole process is by attaching propulsion system and basic propulsion system alternate feed pusher, and a plurality of material queuings advance successively on slideway, and heating using microwave intensification successively, heating using microwave insulation, slow cooling and chilling are up to the discharging of discharging transitional storehouse.The microwave source system that temp measuring system lags behind and to be controlled in material direction of transfer position has guaranteed the accuracy of thermometric; The control section of control system adopts insulating power supply, prevents because the injury that the impulse wave that leakage transformer produces is adopted control section; Control system microwave power supply leakage transformer adopts triangular form to connect method, can improve the stability of equipment and avoid the impact of neutral line current to electrical network simultaneously.Each adpting flange face is equipped with the conductive seal pad, can effectively prevent microwave leakage.The present invention adopts heating using microwave to heat up and insulation, and firing rate is fast, production efficiency is high, more conventional pushed bat kiln power savings advantages is obvious.Charging transitional storehouse and discharging transitional storehouse all have gas-tight door the protective gas in the body of heater are sealed.
In sum, the present invention is whole evenly heating because of it for microwave, so firing rate is fast, production efficiency is high, and superior product quality, non-environmental-pollution, more conventional saving energy in kiln are with the obvious advantage.
Description of drawings
Fig. 1 is a microwave high-temperature pushed bat kiln structural representation;
Fig. 2 is a heat preservation zone body of heater schematic cross-section;
Fig. 3 is thermal treatment zone body of heater, heat preservation zone body of heater microwave source scheme of installation.
The specific embodiment
Below in conjunction with accompanying drawing to further explain of the present invention.
Referring to Fig. 1, Fig. 2 and Fig. 3; Frame 16 is provided with slideway 21; Slideway 21 is provided with heating using microwave heating zone body of heater 6; One end of heating using microwave heating zone body of heater 6 docks with a end of import microwave TVS 4 on being located at slideway 21; Heating using microwave heating zone body of heater 6 other ends dock with a end of heating using microwave heat preservation zone body of heater 7 on being located at slideway 21; The other end of import microwave TVS 4 docks with a end of charging transitional storehouse 3 on being located at slideway 21; The other end of charging transitional storehouse 3 is to being connected to basic propulsion system 1 and attached propulsion system 2; The other end of heating using microwave heat preservation zone body of heater 7 docks with a end of slow cooling district body of heater 9 on being located at slideway 21; The other end of slow cooling district body of heater 9 docks with a end of quench zone body of heater 10 on being located at slideway 21; The other end of quench zone body of heater 10 docks with a end of outlet microwave TVS 22 on being located at slideway 21; The other end of outlet microwave TVS 22 docks with an end of discharging transitional storehouse 11; Heating using microwave heating zone body of heater 6 is provided with temp measuring system 8 with heating using microwave heat preservation zone body of heater 7, slow cooling district body of heater 9, quench zone body of heater 10, and the temp measuring system 8 on heating using microwave heating zone body of heater 6 and the heating using microwave heat preservation zone body of heater 7 is located at the back of its microwave source system 5 that controls on the material direction of propulsion.Kiln protective atmosphere system 12 and charging transitional storehouse 3, import microwave TVS 4, heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7, slow cooling district body of heater 9, quench zone body of heater 10, outlet microwave TVS 22 are connected with discharging transitional storehouse 11, at charging transitional storehouse 3, import microwave TVS 4, heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7, temp measuring system 8, slow cooling district body of heater 9, quench zone body of heater 10, each adpting flange face of exporting microwave TVS 22, discharging transitional storehouse 11 and furnace atmosphere system 12 the conductive seal pad are housed.The material of charging transitional storehouse 3, import microwave TVS 4, heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7, temp measuring system 8, slow cooling district body of heater 9, quench zone body of heater 10, outlet microwave TVS 22 and discharging transitional storehouse 11 is a stainless steel material.The microwave source system 5 of heating using microwave heating zone body of heater 6 and heating using microwave heat preservation zone body of heater 7 is installed in the both sides of heating using microwave heating zone body of heater 6 and heating using microwave heat preservation zone body of heater 7; Both sides microwave feed-in mode at heating using microwave heating zone body of heater 6 and heating using microwave heat preservation zone body of heater 7 adopts the straight wave guide form, adopts the energy regenerative mode of leaky antenna at the top of heating using microwave heating zone body of heater 6 and described heating using microwave heat preservation zone body of heater 7.The microwave source system 5 of heating using microwave heating zone body of heater 6 and heating using microwave heat preservation zone body of heater 7 is made up of microwave head 18, annular device 17, water load 19, microwave power supply 20.Add high temperature resistant microwave between heating using microwave heat preservation zone body of heater 7 and the slow cooling district body of heater 9 and suppress plate.The control section of microwave source system 5 adopts insulating power supply, and the microwave power supply leakage transformer of microwave source system 5 adopts triangular form to connect method.Charging transitional storehouse 3 all has gas-tight door with discharging transitional storehouse 11 protective gas in the body of heater is sealed.
Referring to Fig. 1, Fig. 2 and Fig. 3, basic propulsion system 1 with attach propulsion system 2 and generally form by hydraulic pressure or electric system, the usefulness of thrust power is provided; Microwave source system 5 is installed in the both sides of heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7; Adopt the straight wave guide form in heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7 both sides microwave feed-in modes, adopt the energy regenerative mode of leaky antenna at heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7 tops; Heating using microwave heating zone body of heater 6 is equipped with explosion-proof valve and discharge outlet with heating using microwave heat preservation zone body of heater 7 tops; Import microwave TVS 4 and outlet microwave TVS 22 microwave TVSs for the inhibition chip architecture; The microwave of microwave TVS suppresses spacing L=λ/4+n λ/2mm between the sheet; Wherein: n=0; 1,2,3 ... λ is the wavelength that needs the microwave of inhibition; Be installed between transition feed bin 3 and the heating using microwave heating zone body of heater 6, length is greater than 1.5 meters, and the microwave amount of leakage is less than 1mW/cm
2Heating using microwave heat preservation zone body of heater 7, slow cooling district body of heater 9 add high temperature resistant microwave and suppress plate; The microwave source system 5 that temp measuring system 8 lags behind and to be controlled in material direction of propulsion position, the included thermocouple ground connection of temp measuring system 8 is good; Heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7, slow cooling district body of heater 9 are equipped with push pedal 13 (containing saggar and saggar lid), boiler tube 14, insulation material 15.Referring to Fig. 3, distribution is orthogonal in microwave source system 5 installation sites of heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7 both sides.
Referring to Fig. 1, Fig. 2 and Fig. 3; The slideway 21 that material advances in the charging transitional storehouse 3 through attached propulsion system 2; Be advanced to heating using microwave heating zone body of heater 6 by basic propulsion system 1 through import microwave TVS 4 again; Carry out heat temperature raising at heating using microwave heating zone body of heater 6 by 5 pairs of materials of microwave source system; Be advanced to heating using microwave heat preservation zone body of heater 7 by basic propulsion system 1 then; At heating using microwave heat preservation zone body of heater 7 by microwave source system 5 heat tracings; Being advanced to slow cooling district body of heater 9 by basic propulsion system 1 then cools off with stove; Be advanced to quench zone body of heater 10 by basic propulsion system 1 again and carry out chilling; Quench zone body of heater 10 generally is to adopt water-cooled or air-cooled the pressure to cool off, and is advanced through outlet microwave TVS 22 to 11 dischargings of discharging transitional storehouse by basic propulsion system 1 then.Whole process is by attaching propulsion system 2 and basic propulsion system 1 alternate feed pusher, and a plurality of material queuings advance successively on slideway 21, and heating using microwave intensification successively, heating using microwave insulation, slow cooling and chilling are up to 11 dischargings of discharging transitional storehouse.12 pairs of charging transitional storehouses 3 of kiln protective atmosphere system, import microwave TVS 4, heating using microwave heating zone body of heater 6, heating using microwave heat preservation zone body of heater 7, slow cooling district body of heater 9, quench zone body of heater 10, outlet microwave TVS 22 and discharging transitional storehouse 11 provide protective gas and week reduction gas such as nitrogen protection.
Firing rate of the present invention is fast, production efficiency is high, more conventional pushed bat kiln power savings advantages is obvious.
More than invention only is a better embodiment of the present invention; Protection scope of the present invention is not exceeded with above-mentioned embodiment; In every case the equivalence done according to disclosed content of those skilled in the art is modified or is changed, in the protection domain of all including in claims to be put down in writing.
Claims (10)
1. microwave high-temperature pushed bat kiln; It is characterized in that: frame (16) is provided with slideway (21); Described slideway (21) is provided with heating using microwave heating zone body of heater (6); One end of described heating using microwave heating zone body of heater (6) docks with a end of import microwave TVS (4) on being located at described slideway (21); The other end of described heating using microwave heating zone body of heater (6) docks with a end of heating using microwave heat preservation zone body of heater (7) on being located at described slideway (21); The other end of described import microwave TVS (4) docks with a end of charging transitional storehouse (3) on being located at described slideway (21); The other end of described charging transitional storehouse (3) is to being connected to propulsion system; The other end of described heating using microwave heat preservation zone body of heater (7) docks with a end of slow cooling district body of heater (9) on being located at described slideway (21); The other end of described slow cooling district body of heater (9) docks with a end of quench zone body of heater (10) on being located at described slideway (21); The other end of described quench zone body of heater (10) docks with a end of outlet microwave TVS (22) on being located at described slideway (21); The other end of described outlet microwave TVS (22) docks with an end of discharging transitional storehouse (11); Described heating using microwave heating zone body of heater (6) and heating using microwave heat preservation zone body of heater (7); Slow cooling district body of heater (9); Quench zone body of heater (10) is provided with temp measuring system (8); Kiln protective atmosphere system (12) and described charging transitional storehouse (3); Import microwave TVS (4); Heating using microwave heating zone body of heater (6); Heating using microwave heat preservation zone body of heater (7); Slow cooling district body of heater (9); Quench zone body of heater (10); Outlet microwave TVS (22) is connected with discharging transitional storehouse (11), and each parts joint is provided with the inhibition microwave device.
2. microwave high-temperature pushed bat kiln according to claim 1 is characterized in that: described inhibition microwave device is that each the adpting flange face in described charging transitional storehouse (3), import microwave TVS (4), heating using microwave heating zone body of heater (6), heating using microwave heat preservation zone body of heater (7), temp measuring system (8), slow cooling district body of heater (9), quench zone body of heater (10), outlet microwave TVS (22), discharging transitional storehouse (11) and furnace atmosphere system (12) is equipped with the conductive seal pad.
3. microwave high-temperature pushed bat kiln according to claim 1 and 2 is characterized in that: described propulsion system is by the basic propulsion system (1) of docking with described charging transitional storehouse (3) respectively and attach propulsion system (2) and form.
4. microwave high-temperature pushed bat kiln according to claim 1 and 2 is characterized in that: the material of described charging transitional storehouse (3), import microwave TVS (4), heating using microwave heating zone body of heater (6), heating using microwave heat preservation zone body of heater (7), temp measuring system (8), slow cooling district body of heater (9), quench zone body of heater (10), outlet microwave TVS (22) and discharging transitional storehouse (11) is a stainless steel material.
5. microwave high-temperature pushed bat kiln according to claim 1 and 2; It is characterized in that: the microwave source system (5) of described heating using microwave heating zone body of heater (6) and described heating using microwave heat preservation zone body of heater (7) is installed in the both sides of described heating using microwave heating zone body of heater (6) and heating using microwave heat preservation zone body of heater (7); Microwave feed-in mode adopts the straight wave guide form in the both sides of described heating using microwave heating zone body of heater (6) and described heating using microwave heat preservation zone body of heater (7); The energy regenerative mode of leaky antenna is adopted in the distribution that is orthogonal in microwave source system (5) installation site of described heating using microwave heating zone body of heater (6) and described heating using microwave heat preservation zone body of heater (7) both sides at the top of described heating using microwave heating zone body of heater (6) and described heating using microwave heat preservation zone body of heater (7).
6. microwave high-temperature pushed bat kiln according to claim 1 and 2 is characterized in that: the microwave source system (5) of described heating using microwave heating zone body of heater (6) and described heating using microwave heat preservation zone body of heater (7) is made up of microwave head (18), annular device (17), water load (19) and microwave power supply (20).
7. microwave high-temperature pushed bat kiln according to claim 1 and 2 is characterized in that: add high temperature resistant microwave between described heating using microwave heat preservation zone body of heater (7) and the described slow cooling district body of heater (9) and suppress plate.
8. microwave high-temperature pushed bat kiln according to claim 1 and 2 is characterized in that: the described temp measuring system (8) on described heating using microwave heating zone body of heater (6) and the heating using microwave heat preservation zone body of heater (7) is located at the back of its microwave source system (5) that controls on the material direction of propulsion.
9. microwave high-temperature pushed bat kiln according to claim 1 and 2 is characterized in that: the control section of the control system of the microwave source system (5) of described heating using microwave heating zone body of heater (6) and described heating using microwave heat preservation zone body of heater (7) adopts insulating power supply.
10. microwave high-temperature pushed bat kiln according to claim 1 and 2 is characterized in that: the microwave power supply leakage transformer of the control system of the microwave source system (5) of described heating using microwave heating zone body of heater (6) and described heating using microwave heat preservation zone body of heater (7) adopts triangular form to connect method.
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| CN 201110223986 CN102353255B (en) | 2011-08-05 | 2011-08-05 | Microwave high-temperature pushed slab kiln |
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| CN102674273A (en) * | 2012-03-23 | 2012-09-19 | 湖南阳东微波科技有限公司 | Device for continuously producing lithium iron phosphate by microwave heating method |
| CN102901347A (en) * | 2012-11-12 | 2013-01-30 | 湖南山联新材科技有限公司 | Multipurpose microwave high-temperature pushed slab kiln |
| CN103102144A (en) * | 2013-02-01 | 2013-05-15 | 湖南省中晟热能科技有限公司 | Method for firing 95 ceramic component by use of microwave high-temperature pushed slab kiln |
| CN103102141A (en) * | 2013-02-01 | 2013-05-15 | 湖南省中晟热能科技有限公司 | Microwave industrial production method for biological ceramsite |
| CN105605921A (en) * | 2016-03-25 | 2016-05-25 | 湖南省中晟热能科技有限公司 | Mica ore microwave calcination horizontal parching plate kiln |
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| US20190320508A1 (en) * | 2018-04-17 | 2019-10-17 | Materia Group Ltd. | Microwave heating of boron steel blanks prior to the hot-stamping process |
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| CN102353255B (en) | 2013-07-17 |
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