CN102319654A - Dynamic image monitoring control system for coating machine - Google Patents

Dynamic image monitoring control system for coating machine Download PDF

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Publication number
CN102319654A
CN102319654A CN201110105669A CN201110105669A CN102319654A CN 102319654 A CN102319654 A CN 102319654A CN 201110105669 A CN201110105669 A CN 201110105669A CN 201110105669 A CN201110105669 A CN 201110105669A CN 102319654 A CN102319654 A CN 102319654A
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coating machine
industrial computer
coating
dynamically
real time
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CN102319654B (en
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汪正堂
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Shenzhen Haoneng Technology Co Ltd
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DONGGUAN JIUZHOUHAODE NEW ENERGY EQUIPMENT Co Ltd
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Abstract

The invention discloses a dynamic image monitoring control system for a coating machine, which comprises a coating machine unrolling mechanism, a coating mechanism, a coating machine baking box, a coating machine traction mechanism, a coating machine rolling mechanism, a coating machine control mechanism, an on-line length measurement laser sensor, an on-line thickness measurement beta-ray sensor, a coating machine operation state dynamic display industrial computer, a coating thickness dynamic display industrial computer and a coating length dynamic display industrial computer in sequential arrangement in the coating process, wherein the on-line length measurement laser sensor and the on-line thickness measurement beta-ray sensor are respectively and electrically connected with the coating machine control mechanism, and the coating machine control mechanism is respectively and electrically connected with the coating machine operation state dynamic display industrial computer, the coating thickness dynamic display industrial computer and the coating length dynamic display industrial computer. The dynamic image monitoring control system uses various sensors for realizing the real-time monitoring on the coating process, the industrial computers are utilized for forming the dynamic real-time images, and operators can predict the possibly generated faults of equipment after observing the dynamic real-time images.

Description

Coating machine dynamic menu monitor control system
Technical field
The present invention relates to the manufacturing equipment field, relate in particular to a kind of coating machine monitor control system.
Background technology
Coating is a requisite operation in the lithium ion battery production process, also is the critical process that directly influences each item performances such as battery security, capacity, uniformity.Coating is exactly the pasty state viscous paste of making, and uniformly, continuously or being coated on the matrix (aluminium foil or Copper Foil) of being interrupted, guarantees the consistency of thickness of each coating position and coating thickness is controlled in the margin of tolerance of technological requirement.
Coating technique both domestic and external reaches its maturity, and the coating precision is increasingly high.But, follow the development of coating technique, the on-line monitoring of coated product quality, coating machine running status, feedback, closed-loop control aspect, or blank out.At present, to the monitoring of coated product quality, all, according to the result equipment is adjusted accordingly again by manual observation, measurement; Aspect the equipment running status monitoring; Though there is certain detection means PLC inside, can't form dynamically picture in good time, cause operating personnel can't pass through to observe dynamically the issuable fault of predictive pictures equipment in good time; Can only be after fault takes place, to remedy.So mode has promptly caused the manpower waste, can cause the wide variety of materials waste because of the hysteresis quality and the equipment fault of desk checking again, also influences efficiency of equipment and product precision.
The Chinese invention patent application number is: " 200780020475.5 ", name is called: disclose a kind of device, system and method that the coating of sample is controlled of being used in the patent application document of " control of coating process ".Exemplary system can have the manufacturing installation that is used for sampling, and said sample has the one or more sample characteristics that are associated with one or more coating characteristics.This exemplary system can have the sample sensor that is used for confirming said one or more sample characteristics; And have manufacture controller, said manufacture controller is used to control said manufacturing installation and one or more characteristics of the said sample that provided by said manufacturing installation according to determined one or more sample characteristics controls.This exemplary system can also have apparatus for coating, and being used for provides coating to the said sample with said one or more coating characteristics; The coating sensor is used for confirming said one or more coating characteristics; The coating controller is used to control said apparatus for coating and said one or more characteristics of the said coating that provided by said apparatus for coating according to determined one or more coating characteristics controls.Coating controller in this patent only is the simple monitoring for the coating characteristic; Can not form monitor control system; Can't form dynamically in good time picture; Cause operating personnel can't pass through to observe dynamically the issuable fault of predictive pictures equipment in good time, it can only be after fault takes place, to remedy.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of coating machine dynamic menu monitor control system, can form dynamically picture in good time, and operating personnel can the issuable fault of predict device after observing dynamically in good time picture.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of coating machine dynamic menu monitor control system is provided; Comprise the coating machine unreeling structure, coating mechanism, coating machine oven, coating machine haulage gear and the Winding Mechanism of Coating Machine that are arranged in order in the coating process; It is characterized in that: also comprise the coating machine controlling organization that is used to monitor and control the coating machine running status, said coating machine controlling organization is electrically connected with unreeling structure, coating mechanism, coating machine oven, coating machine haulage gear and Winding Mechanism of Coating Machine; Said system comprises that further the long laser sensor of online survey, thickness measurement online β radiation transducers, coating machine running status show dynamically that industrial computer, coating thickness dynamically show industrial computer and be coated with cloth length and dynamically show industrial computer; The long laser sensor of said online survey is electrically connected with the coating machine controlling organization respectively with thickness measurement online β radiation transducers, and said coating machine controlling organization shows dynamically with the coating machine running status that industrial computer, coating thickness dynamically show industrial computer and be coated with cloth length respectively and shows that dynamically industrial computer is electrically connected.
Wherein, Said system comprises that also unreeling monitoring CCD dynamically shows industrial computer with the state that unreels; The said monitoring CCD that unreels is used for the coating machine unreeling structure is monitored in real time, and monitoring result is sent into the state of unreeling dynamically shows and accomplish treatment conversion in the industrial computer, intuitively shows with the dynamic image picture; And will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Wherein, Said system comprises that also dispense tip monitoring CCD and dispense tip running status dynamically show industrial computer; Said dispense tip monitoring CCD is used for the running status of dispense tip is monitored in real time, and monitoring result is sent into the dispense tip running status dynamically shows and accomplish treatment conversion in the industrial computer, intuitively shows with the dynamic image picture; And will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Wherein, Said system comprises that also coated product outward appearance monitoring CCD and product appearance dynamically show industrial computer; Said coated product outward appearance monitoring CCD is used for the coated product outward appearance is monitored in real time, and monitoring result is sent into product appearance dynamically shows and accomplish treatment conversion in the industrial computer, intuitively shows with the dynamic image picture; And will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Wherein, Said system comprises that also product drying effect monitoring CCD and product drying effect dynamically show industrial computer; Said product drying effect monitoring CCD is used for the drying effect of coated product is monitored in real time, and testing result is sent into the product drying effect dynamically shows and accomplish treatment conversion in the industrial computer, intuitively shows with the dynamic image picture; And will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Wherein, Said system comprises that also carry-over pinch rolls outlet monitoring CCD dynamically shows industrial computer with the traction exported product; Said carry-over pinch rolls outlet monitoring CCD is used for to carry-over pinch rolls outlet and monitors in real time, and testing result is sent into the traction exported product dynamically shows and accomplish treatment conversion in the industrial computer, intuitively shows with the dynamic image picture; And will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Wherein, Said system comprises that also rolling monitoring CCD and rolling state dynamically show industrial computer; Said rolling monitoring CCD is used for Winding Mechanism of Coating Machine is monitored in real time, and monitoring result is sent into the rolling state dynamically shows and accomplish treatment conversion in the industrial computer, intuitively shows with the dynamic image picture; And will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
The invention has the beneficial effects as follows: the coating controller that is different from prior art only is the simple monitoring for the coating characteristic; Can not form monitor control system; Can't form dynamically in good time picture, cause operating personnel can't pass through to observe dynamically the issuable fault of predictive pictures equipment in good time, it can only be the defective that after the fault generation, remedies; The present invention monitors coating process through multiple sensors in real time; And utilizing industrial computer to form dynamically picture in good time, operating personnel can the issuable fault of predict device after observing dynamically in good time picture.
Description of drawings
Fig. 1 is the structural representation of coating machine dynamic menu monitor control system embodiment of the present invention.
Among the figure, 01: the coating machine unreeling structure; 02: unreel monitoring CCD; 03: dispense tip monitoring CCD; 04: coated product outward appearance monitoring CCD; 05: the long laser sensor of online survey; 06: coating mechanism; 07: coating machine oven; 08: the coating machine controlling organization; 09: thickness measurement online β radiation transducers; 10: product drying effect monitoring CCD; 11: the coating machine haulage gear; 12: carry-over pinch rolls outlet monitoring CCD; 13: Winding Mechanism of Coating Machine; 14: the rolling state dynamically shows industrial computer; 15: the traction exported product dynamically shows industrial computer; 16: the product drying effect dynamically shows industrial computer; 17: the coating machine running status dynamically shows industrial computer; 18: coating thickness dynamically shows industrial computer; 19: be coated with cloth length and dynamically show industrial computer; 20: product appearance dynamically shows industrial computer; 21: the dispense tip running status dynamically shows industrial computer; 22: the state that unreels dynamically shows industrial computer; 23: rolling monitoring CCD.
The specific embodiment
By specifying technology contents of the present invention, structural feature, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
See also Fig. 1; The coating machine dynamic menu monitor control system of the embodiment of the invention; Comprise the coating machine unreeling structure 01, coating mechanism 06, coating machine oven 07, coating machine haulage gear 11 and the Winding Mechanism of Coating Machine 13 that are arranged in order in the coating process; Also comprise the coating machine controlling organization 08 that is used to monitor and control the coating machine running status, said coating machine controlling organization 08 is electrically connected with unreeling structure, coating mechanism 06, coating machine oven 07, coating machine haulage gear 11 and Winding Mechanism of Coating Machine 13; Said system comprises that further the long laser sensor of online survey 05, thickness measurement online β radiation transducers 09, coating machine running status show dynamically that industrial computer 17, coating thickness dynamically show industrial computer 18 and be coated with cloth length and dynamically show industrial computer 19; The long laser sensor 05 of said online survey is electrically connected with coating machine controlling organization 08 respectively with thickness measurement online β radiation transducers 09, and said coating machine controlling organization 08 shows dynamically with the coating machine running status that industrial computer 17, coating thickness dynamically show industrial computer 18 and be coated with cloth length respectively and shows that dynamically industrial computer 19 is electrically connected.
Continuation is referring to Fig. 1; In one embodiment, said system comprises that also unreeling monitoring CCD02 dynamically shows industrial computer 22 with the state that unreels, and the said monitoring CCD02 that unreels is used for coating machine unreeling structure 01 is monitored in real time; And monitoring result is sent into the state of unreeling dynamically show in the industrial computer 22 and accomplish treatment conversion; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Continuation is referring to Fig. 1; In one embodiment, said system comprises that also dispense tip monitoring CCD03 and dispense tip running status dynamically show industrial computer 21, and said dispense tip monitoring CCD03 is used for the running status of dispense tip is monitored in real time; And monitoring result is sent into the dispense tip running status dynamically show in the industrial computer 21 and accomplish treatment conversion; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Continuation is referring to Fig. 1; In one embodiment, said system comprises that also coated product outward appearance monitoring CCD04 and product appearance dynamically show industrial computer 20, and said coated product outward appearance monitoring CCD04 is used for the coated product outward appearance is monitored in real time; And monitoring result is sent into product appearance dynamically show in the industrial computer 20 and accomplish treatment conversion; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Continuation is referring to Fig. 1; In one embodiment; Said system comprises that also product drying effect monitoring CCD10 and product drying effect dynamically show industrial computer 16; Said product drying effect monitoring CCD10 is used for the drying effect of coated product is monitored in real time, and testing result is sent into the product drying effect dynamically shows in the industrial computer 16 and accomplish treatment conversion, intuitively shows with the dynamic image picture; And will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Continuation is referring to Fig. 1; In one embodiment, said system comprises that also carry-over pinch rolls outlet monitoring CCD12 and traction exported product dynamically show industrial computer 15, and said carry-over pinch rolls outlet monitoring CCD12 is used for to carry-over pinch rolls outlet and monitors in real time; And testing result is sent into the traction exported product dynamically show in the industrial computer 15 and accomplish treatment conversion; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
Continuation is referring to Fig. 1; In one embodiment, said system comprises that also rolling monitoring CCD23 and rolling state dynamically show industrial computer 14, and said rolling monitoring CCD23 is used for Winding Mechanism of Coating Machine 13 is monitored in real time; And monitoring result is sent into the rolling state dynamically show in the industrial computer 14 and accomplish treatment conversion; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
The present invention crosses between the roller two of dispense tip outlet, and the reflective laser sensor is installed, and when laser sensor was sensed light and changed, the accurate encoder that is installed on the carry-over pinch rolls began counting.Laser sensor each induction period, coding produces a length counting, i.e. long, the actual measurement length intermittently of coated film.PLC measures length signals with this and sends to the industrial computer main frame, and industrial computer converts dynamic folding-line figure to and is presented on the display screen through MICROCOMPUTER PROCESSING; Industrial computer can coated film be long, intermittently value is done comparison with setting with determination data simultaneously; And do corresponding compensating signal according to difference and send to PLC control system; PLC can be through changing control valve intermittently intermittence, the actuation time of filming frequency; Or the next micro-triggering frequency of adjusting intermittently, filming of the umber of pulse that changes the back flow roll mobile motor, make the coating length dimension can realize closed loop adjustment.
Between coating machine afterbody haulage gear and rolling-up mechanism, β actinoscopy X thickness measuring system is installed, in horizontal fast moving, coating thickness is carried out continual sampling value through β ray sensing head, and be transferred to PLC control system.PLC measures thickness signal with this and sends to the industrial computer main frame, and industrial computer converts dynamic folding-line figure to and is presented on the display screen through MICROCOMPUTER PROCESSING; Simultaneously industrial computer can be done comparison with setting the thick value of coating with determination data, and does corresponding compensating signal according to difference and send to PLC, makes the coating thickness size can realize the closed loop adjustment.
The CCD camera is installed at position in that coating apparatus need be monitored, as unreels portion, dispense tip outlet, baking oven outlet, each carry-over pinch rolls outlet, Scroll.The portion that unreels mainly is quality, the rectifying effect of monitoring paper tinsel band; Dispense tip outlet CCD is used for monitoring the coating outward appearance: whether the paper tinsel of revealing, pore, cut, rippled edge, serious hangover etc. are arranged; Whether baking oven outlet CCD reaches drying effect in order to the monitoring dries quantity of filming, and has or not crimping, cracking etc. bad; Whether each carry-over pinch rolls all has pressure roller, therefore need monitoring to cause the paper tinsel band to crumple; Whether the Scroll position mainly is a monitoring rolling regularity, crumple, spiral.The CCD camera sends to the industrial computer main frame with the picture signal of taking, and industrial computer directly is presented on picture on the display screen through MICROCOMPUTER PROCESSING; Industrial computer can be done comparison with the setup parameter value with determination data simultaneously, and does corresponding alarm signal according to difference.
The analog signals of each drive motors that the present invention gathers PLC, encoder, sensor is input to the industrial computer main frame, and industrial computer directly is presented on picture on the display screen through MICROCOMPUTER PROCESSING; Industrial computer can be done comparison with the setup parameter value with determination data simultaneously, and does corresponding alarm signal according to difference.As be coated with tension force, cutter gap, unwinding and rewinding footpath, be coated with the dynamic parameter of cloth length, oven temperature, air pressure air flow, each position drive motors etc.
The present invention has following technique effect at least:
1, utilize laser sensor, accurate encoder and industrial computer to cooperate, online detection coated product length dimension error is dynamic folding-line figure and intuitively shows on display screen, and feeds back signal to coating machine control system, adjusts in good time.Can the coating error in length be controlled at ± 0.5mm, improve 3 times than present ± 1.5mm precision.
2, use β ray through-transmission technique and industrial computer to cooperate, online detection coated product thickness error is dynamic folding-line figure and intuitively shows on display screen, and feeds back signal to coating machine control system, adjusts in good time.Can 2.5 times have been improved than 2.5% present precision with the coating thickness ERROR CONTROL 1%.
3, adopt CCD camera imaging technique and industrial computer to cooperate, the presentation quality of on-line monitoring coated product is the dynamic image picture and intuitively shows, and compares, reports to the police according to preset standard on display screen.Can the timing monitoring product appearance, problems such as in time finding to reveal paper tinsel, crumple, rolling is uneven, oven dry is not thorough prevents the generation of a large amount of scrap products.
4, the PLC analog signals is input to industrial computer, and on display screen, dynamically shows each performance parameter variations curve of coating machine in good time, and compare, report to the police according to preset standard.As be coated with tension force, cutter gap, unwinding and rewinding footpath, be coated with the dynamic parameter of cloth length, oven temperature, air pressure air flow, each position drive motors etc.Can the timing monitoring equipment running status, the predict device fault that possibly occur thus, and prevent in advance and safeguard, reduce the downtime of equipment failover, improve the service efficiency of equipment.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.

Claims (7)

1. coating machine dynamic menu monitor control system; Comprise the coating machine unreeling structure, coating mechanism, coating machine oven, coating machine haulage gear and the Winding Mechanism of Coating Machine that are arranged in order in the coating process; It is characterized in that: also comprise the coating machine controlling organization that is used to monitor and control the coating machine running status, said coating machine controlling organization is electrically connected with unreeling structure, coating mechanism, coating machine oven, coating machine haulage gear and Winding Mechanism of Coating Machine;
Said system comprises that further the long laser sensor of online survey, thickness measurement online β radiation transducers, coating machine running status show dynamically that industrial computer, coating thickness dynamically show industrial computer and be coated with cloth length and dynamically show industrial computer; The long laser sensor of said online survey is electrically connected with the coating machine controlling organization respectively with thickness measurement online β radiation transducers, and said coating machine controlling organization shows dynamically with the coating machine running status that industrial computer, coating thickness dynamically show industrial computer and be coated with cloth length respectively and shows that dynamically industrial computer is electrically connected.
2. coating machine dynamic menu monitor control system according to claim 1; It is characterized in that: said system comprises that also unreeling monitoring CCD dynamically shows industrial computer with the state that unreels; The said monitoring CCD that unreels is used for the coating machine unreeling structure is monitored in real time; And monitoring result is sent into the state of unreeling dynamically show and accomplish treatment conversion in the industrial computer; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
3. coating machine dynamic menu monitor control system according to claim 1; It is characterized in that: said system comprises that also dispense tip monitoring CCD and dispense tip running status dynamically show industrial computer; Said dispense tip monitoring CCD is used for the running status of dispense tip is monitored in real time; And monitoring result is sent into the dispense tip running status dynamically show and accomplish treatment conversion in the industrial computer; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
4. coating machine dynamic menu monitor control system according to claim 1; It is characterized in that: said system comprises that also coated product outward appearance monitoring CCD and product appearance dynamically show industrial computer; Said coated product outward appearance monitoring CCD is used for the coated product outward appearance is monitored in real time; And monitoring result is sent into product appearance dynamically show and accomplish treatment conversion in the industrial computer; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
5. coating machine dynamic menu monitor control system according to claim 1; It is characterized in that: said system comprises that also product drying effect monitoring CCD and product drying effect dynamically show industrial computer; Said product drying effect monitoring CCD is used for the drying effect of coated product is monitored in real time; And testing result is sent into the product drying effect dynamically show and accomplish treatment conversion in the industrial computer; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
6. coating machine dynamic menu monitor control system according to claim 1; It is characterized in that: said system comprises that also carry-over pinch rolls outlet monitoring CCD dynamically shows industrial computer with the traction exported product; Said carry-over pinch rolls outlet monitoring CCD is used for to carry-over pinch rolls outlet and monitors in real time; And testing result is sent into the traction exported product dynamically show and accomplish treatment conversion in the industrial computer; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
7. coating machine dynamic menu monitor control system according to claim 1; It is characterized in that: said system comprises that also rolling monitoring CCD and rolling state dynamically show industrial computer; Said rolling monitoring CCD is used for Winding Mechanism of Coating Machine is monitored in real time; And monitoring result is sent into the rolling state dynamically show and accomplish treatment conversion in the industrial computer; Intuitively show with the dynamic image picture, and will detect numerical value in real time and the preset standard value compares, then produce alarm signal output if exceed the preset standard value.
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CN103543707A (en) * 2013-08-23 2014-01-29 北京七星华创电子股份有限公司 Coater control system
CN104155973A (en) * 2014-09-02 2014-11-19 深圳市浩能科技有限公司 Clearance coating fault testing method and system
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