Selective emitter of a kind of three grades of doped level and preparation method thereof
Affiliated technical field
The present invention relates to a kind of selective emitter its preparation method of three grades of doped level, be applicable to the selective emitter preparation of crystal-silicon solar cell.
Background technology
The impurity element that mixes opposite types on the top layer of P type or N type silicon chip can be prepared the core texture of the crystalline silicon sun: PN junction, this doping thin layer is also referred to as emitter.With respect to the same sex emitter that evenly mixes in the top layer, selective emitter can make solar cell obtain higher photoelectric conversion efficiency.Mostly present selective emitter is the secondary doped structure: near the zone of metal electrode to be prepared on the silicon chip reaches, carry out severe and mix, and slightly mix at non-electrode zone.Its preparation method has mask diffusion method, anti-etching method, laser doping method, printing doping method etc., wherein prints doping method to adopt complete electrode pattern to print doping printing ink, and the main line zone is covered by printing ink fully; And the main line area accounts for the near half the of entire electrode area; Cause in the main line zone doping quantity of ink many and concentrate, during High temperature diffusion, this zone impurity element more than needed in a large number evaporate in the atmosphere; Remote-effects to the non-electrode zone of main line periphery are comparatively serious; Cause the selective doping poor effect, and the printing ink reaction residue is more, diffusion back silicon chip is difficult for being cleaned totally.
Summary of the invention
The objective of the invention is: overcome above-mentioned printing doping method and prepare the problem that the secondary selective emitter exists, propose selective emitter of a kind of three grades of doped structures and preparation method thereof, can satisfy requirement on industrial application.
The technical scheme that the present invention adopts is:
Adopt the main line pattern of the low rate of stopping out to substitute the conventional main line pattern of stopping out fully; With the adulterated oil ink print to pending silicon chip; After Overheating Treatment; The by-pass zone that covers printing ink can form severe with the main line graphic array zone that covers printing ink and mix, and the non-electrode zone that does not cover printing ink forms slight doping, and the main line white space that does not cover printing ink then forms medium doped.Like this, whole selective emitter has severe, moderate, slight three grades of doped structures.
Above-mentioned three grades of doped level selective emitting electrode structures have taken into full account the function difference of crystal-silicon solar cell metal electrode main line and by-pass; The by-pass zone of silicon chip obtains severe and mixes; Can improve the ohmic contact of silicon chip and metal electrode by-pass, be beneficial to collected current; And mix for severe in the main line zone and moderate is intersected; Can guarantee enough sintering junction depths; Though it is slightly poor with the contact performance of metal electrode main line; But this can influence the performance of solar cell hardly, and this is because the main effect of metal electrode main line is the electric current that compiles on the metal electrode by-pass, rather than from the silicon substrate collected current.
The invention has the beneficial effects as follows: can reduce the doping printing ink total burn-off more than 20%; Reduce the influence of indirect diffusion couple doping effect; The reaction residue of printing ink tails off, and diffusion back silicon chip is more prone to clean up, and is applicable to the preparation of crystalline silicon solar battery selective emitter.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified
Fig. 1 is a doping printing ink distribution situation sketch map on the silicon chip among the present invention
Among the figure, 1. cover the by-pass of printing ink; 2. the non-electrode zone that does not have printing ink; 3. cover the main line graphic array zone of printing ink; 4. the main line white space that does not have printing ink.
The practical implementation method
At first, doping printing ink is printed onto pending silicon chip front surface according to specific pattern, this specific printed patterns comprises four parts: the by-pass 1 that covers printing ink; Cover the main line graphic array zone 3 of printing ink, these figures are evenly distributed in the main line zone relatively, and its shape comprises rectangle, but is not limited only to rectangle, also can be circle, polygon, linear etc., and their area sums account for 10%~60% of main line area; The main line white space 4 of no printing ink; The non-electrode zone 3 of no printing ink.The live width of main line and by-pass is not less than the corresponding metal electrode main line and the live width of by-pass.
Then, the silicon chip that prints doping printing ink is carried out middle Low Temperature Heat Treatment, temperature is: between 100 ℃~400 ℃, the solvent evaporation in the printing ink is fallen, this processing can be carried out in specialized apparatus, also can in silicon chip is slowly sent into the process of diffusion furnace, accomplish.
At last, above-mentioned silicon chip is slowly sent into high temperature dispersing furnace, diffusion temperature: 800 ℃~950 ℃, in 20 minutes~120 minutes processing time, whole process silicon chip remains in the stove.
Like this, the by-pass zone 1 that is covered by printing ink will obtain the severe doping with main line graphic array zone 3, and its square resistance is: 20 Ω/~50 Ω/; The indirect diffusion that the non-electrode zone 2 of no printing ink receives is less, forms slightly to mix, and can during High temperature diffusion, can feed the gas of taking impurity source and regulate doping level, and its square resistance is: 60 Ω/~150 Ω/; The main line white space 4 of no printing ink obtains medium doped because of the more indirect diffusion that receives from graphic array zone 3 printing ink, and its square resistance is between severe doped region and slight doped region.