CN102304970A - Stone plastic floor and processing method thereof - Google Patents
Stone plastic floor and processing method thereof Download PDFInfo
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- CN102304970A CN102304970A CN201110131127A CN201110131127A CN102304970A CN 102304970 A CN102304970 A CN 102304970A CN 201110131127 A CN201110131127 A CN 201110131127A CN 201110131127 A CN201110131127 A CN 201110131127A CN 102304970 A CN102304970 A CN 102304970A
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Abstract
The invention discloses a stone plastic floor and a processing method thereof. The stone plastic floor consists of a bottom layer serving as a supporting main body, a surface layer bonded on the top face of the bottom layer, and an ultraviolet (UV) coating layer bonded on the surface layer, wherein the bottom layer is formed by mixing polyvinyl chloride resin and marble powder; the surface layer is a solid wood veneer; and the UV coating layer comprises an aqueous color addition primer, a UV sanding primer, a UV abrasion-proof finishing paint, a first UV curtaining finishing paint and a second UV abrasion-proof finishing paint from inside to outside in turn. Different functions are realized through performance characteristics of different layers, so that the stone plastic floor has the advantages of light weight, high abrasion resistance, high pressure resistance and impact resistance, good foot feeling, environment friendliness and energy conservation, can be recycled, fully meets a use requirement of the modern society on decorative materials and has a wide application range.
Description
Technical field
The present invention relates to a kind of stone and mould floor and processing method thereof, belong to architectural decoration material field.
Background technology
Along with social development, various floor decorative materials and decorative product constantly occur.The product that everybody is familiar with has: ceramic tile, plastic flooring, wooden floor, compoiste wood floor or the like, its range of application relate to the every aspect of our life.
Wherein, the ceramic tile abrasion resistance is good, and waterproof, protection against the tide, anticorrosion also have certain withstand voltage properties, and quality is hard, and selection is convenient, and long service life can receive liking of consumers in general deeply adaptable across various indoor environments, and the scope that is used is also the most extensive.Plastic flooring, it is convenient to lay simply, clean, and in light weight, volume is little, uses flexibly, can cut randomly as required, and adaptive capacity to environment is strong.And wooden floor or compoiste wood floor, owing to be main with wooden structure, good springiness, feel is comfortable, and is nonpoisonous and tasteless, in the room, uses more satisfactoryly, is the first-selected ornament materials in the face of land, bedroom.
Though above-mentioned decorative product advantage is outstanding, has his own strong points, and weak point is also arranged separately.Ceramic tile is because hardness is high, surface smoothing, spatter water after, more be prone to the people is slipped especially danger concerning the elderly.In recent years, its scope of application is under some influence.Plastic flooring, intensity is low, toughness is big, is prone to produce static, under long-time extruding, can form gauffer or distortion, simultaneously, also is prone to aging, fracture, is unfavorable for long-term use.Wooden floor or compoiste wood floor need to use a large amount of timber, are unfavorable for environmental protection, the floor surface poor impact resistance, and well waterproof, protection against the tide, anticorrosion, the operational maintenance workload is bigger, and later maintenance and use cost are higher.
To above-mentioned situation, people begin to research and develop some new substitute products, particularly under environmental protection, energy-conservation major premise, design performance more comprehensively, use decorative product more easily, just become the problem that the present invention will solve.
Summary of the invention
In view of above-mentioned existing situation, the present invention aims to provide a kind of good decorating effect, and it is extensive, easy to use to draw materials, and the novel stone of energy-saving and environmental protection is moulded the floor, to replace existing ceramic tile or wood flooring.
The present invention realizes through following technical scheme:
A kind of stone is moulded the floor, and by forming as the bottom of supportive body with attached to the top layer of bottom end face, bottom is provided with lightening hole, and bottom is mixed by Corvic and marble stone flour; The top layer is a solid wood wood skin, and solid wood wood skin surface is provided with wood grain, and solid wood wood skin sticks on the bottom end face through environmental protection glue.
The percentage by weight of said Corvic and marble stone flour is 20%: 80%.
Said bottom both sides also are respectively equipped with can realize the snap close of grafting each other, and snap close is arranged along the length extending direction of bottom both sides.
Said solid wood wood skin surface also scribbles the UV coating, and the UV coating is divided into from inside to outside successively: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Said stone is moulded the processing method on floor, and concrete steps comprise:
1) be through homogenizer to mix at 20%: 80% by weight percentage with Corvic and marble stone flour, after mixture temperature reaches 130 ℃, discharging.
2) powder that stirs is put into the screw extruder vacuum extruding form, barrel zone temperature is controlled at 130-180 ℃, and spray cooling when extruding is so that fixed length cutting is accomplished the base material making.
3) substrate surface is carried out sanding and handle, last environmental protection glue utilizes cold press that top layer solid wood wood skin is pressed and puts on base material pressure: 4-5Mpa, time: 40min, normal temperature control; Carry out the hot press compacting after colding pressing again, pressure: 4-5Mpa, time: 30min, temperature: 100-120 ℃.
4) utilize wire drawing machine that wooden skin is carried out wire drawing and handle, and utilize polishing machine to remove surperficial burr.
5) last, to carry out the UV coating on solid wood wood skin surface and handle, UV coating order from down to up is: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Stone of the present invention is moulded floor and processing method thereof, is divided into bottom, top layer and UV coating three parts through stone being moulded the floor, utilizes the performance characteristics of different layers to realize different functions and effect, and finally reaches required whole structure, satisfies the use needs.Wherein, bottom is mixed by Corvic and marble stone flour as supportive body, and the top layer is attached on the bottom end face; The top layer adopts solid wood wood skin to process; Solid wood wood skin surface scribbles the UV coating, and the UV coating is divided into from inside to outside successively: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV, and five layers of paint vehicle general protection top layer are not destroyed; Take all factors into consideration and take precautions against the problem that possibly run in using, guarantee service property (quality).
Its concrete advantage mainly comprises:
1, environmental protection: the primary raw material that stone is moulded the floor is Corvic and marble stone flour, detects not contain any radioactive element zero content of formaldehyde, environmental protection through national authority department.
2, ultralight is ultra-thin: it is in light weight that the stone that synthetic materials is processed is moulded the floor, draws materials extensively, is beneficial to the highrise building freight weight limit and uses.
3, high resiliency and superpower shock resistance: stone moulds that the floor quality is softer, and elasticity is better, under the impact of weight, better elastic recovery is arranged; Feel is comfortable; Be referred to as " the soft gold of material ", simultaneously, stone is moulded the floor and is had very strong impact resistance; For heavy impact destruction very strong elastic return is arranged, can cause damage hardly.
4, superpower anti-skidding: the UV coating that stone is moulded floor surface has special skid resistance, and compares with common earth material, and feel is more puckery under the situation of sticking water, more difficult sliding into.
5, fire protection flame retarding, waterproof, protection against the tide, anticorrosion: its bottom have drawn from stone flour and Corvic, the top layer is coated with the UV coating, good flame resistance, fire-protection rating is only second to stone material; Simultaneously, the bottom also has very strong waterproof, protection against the tide, a Corrosion Protection with the surface, only otherwise long period of soaking can not go mouldy because of high humidity.
6, sound-absorbing noise control: the stone that synthetic materials is processed is moulded the floor, and the sound-absorbing effect that has common earth material to compare, its sound-absorbing can reach 20 decibels.
7, anti-microbial property: stone is moulded the UV coating of floor surface, has special anti-microbial property, can suppress growing of most bacteriums, safe in utilization, health.
8, cutting property: just can cut arbitrarily with simple and easy cutting machine, cutting property is good, and seam is tiny, and splicing is simple.
9, installation: stone is moulded the floor and adopted the special environment protection floor glue bonding, just can use after 24 hours, and is quick for installation, simple.
10, maintenance property: stone is moulded floor surface and is scribbled the UV coating, and abrasion resistance is good, waterproof, anticorrosion, smooth surface, and the direct wiping of available mop on the surface, servicing operations is simple, convenient.
11, environmental protection is renewable: stone is moulded the floor decorative material that the floor is the regeneration of unique ability.
Description of drawings
Fig. 1 moulds the cross-sectional structure sketch map on floor for stone according to the invention.
The specific embodiment
1 couple of the present invention does further description below in conjunction with accompanying drawing:
A kind of stone of the present invention is moulded the floor, is made up of bottom 3, top layer 2 and UV coating 1.Wherein, bottom 3 is mixed by Corvic and marble stone flour as supportive body, and Corvic and marble stone flour are to carry out hybrid process at 20%: 80% by weight percentage, and not only quality is tight, and in light weight, and resistance to impact is good.For reducing the weight of bottom 3, on bottom 3, be provided with horizontal a plurality of lightening holes 4, the length extending direction that lightening hole 4 is moulded the floor along stone is through bottom 3.On the end face of top layer 2 attached to bottom 3, top layer 2 is a solid wood wood skin, and solid wood wood skin surface is provided with the artificial wood pattern, and solid wood wood skin sticks on the end face of bottom 3 through environmental protection glue.Solid wood wood skin makes stone mould floor surface more to be rich in pliability and elasticity, and has had the decoration effect of wood flooring concurrently.
For further increasing the abrasion resistance and the result of use on top layer 2, also scribble UV coating 1 on solid wood wood skin surface, UV coating 1 is divided into from inside to outside successively: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.Wherein, Water-based adds five layers of color bottom paints, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV and sprays paint, solidifies the back and form; UV coating 1 directly contacts with the external world, can effectively improve the functional performance that stone is moulded floor surface, enlarges and the expansion scope of application.
Certainly,, improve installation rate, along the length extending direction, also can be provided with in order to realization stone and mould the snap close of pegging graft each other between the floor, but snap close Rapid Realization stone is moulded the assembly unit between the floor, simplify installation process in the bottom both sides for simplifying installation process.
The processing method of moulding the floor in the face of stone is down done further description, and concrete procedure of processing comprises:
Step 1 is chosen 20% Corvic and 80% marble stone flour by weight percentage, utilizes homogenizer to mix, after the whipping temp of mixture reaches 130 ℃, and discharging.
The high-speed stirred process can make Corvic and marble stone flour fully mix, and the base material that the later stage is formed is organized more even, and quality is more reliable.
Cooling procedure can make the higher base material fast cooling of temperature, guarantees to extrude the back form and fixes, for the fixed length cutting process after extruding is prepared.Because moulding the floor, stone in the later stage use, splices for mutual, higher for dimensional requirement, so spray cools off and the fixed length cutting step is extremely important.
Because the substrate surface after extruding is more smooth, is unfavorable for cold pressure procedure, handle so need that substrate surface is at first carried out sanding, make surface pattern coarse, solid wood wood skin is bonding reliable.And follow-up hot pressing can further improve bonding stability, guarantees service property (quality).
Step 5 is for increasing functional performance; Improve wear-resisting, the durability of solid wood wood skin; Also need carry out the UV coating on solid wood wood skin surface and handle, UV coating order from down to up is: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Water-based adds color bottom paint in order to the shade that adjustment solid wood wood skin shows, and better is fit to consumers in general's consumption habit; The wear-resisting finish paint of UV then can improve surface abrasion resistance property, guarantees long-term service property (quality) and the result of use of using.
The stone that completes is moulded the floor when mating formation, and adopts the mode of pasting separately, and each piece stone is moulded the floor and directly is bonded in ground; And mutual horizontal alignment; Form a constitutionally stable joint face and be laid on the face of land, the effect of existing wooden floor has green, the environmental protection of wood floor bolck again; Antibiotic, anti-hot-tempered effect is used simple, easy to maintenance.Be provided with snap close if mould the both sides, floor, then can directly utilize snap close to overlap each other, thereby accomplish pavement process fast at stone.
Claims (5)
1. a stone is moulded the floor, it is characterized in that, by forming as the bottom of supportive body with attached to the top layer of bottom end face, said bottom is provided with lightening hole, and bottom is mixed by Corvic and marble stone flour; Said top layer is a solid wood wood skin, and solid wood wood skin surface is provided with wood grain, and solid wood wood skin sticks on the bottom end face through environmental protection glue.
2. stone according to claim 1 is moulded the floor, it is characterized in that, the percentage by weight of said Corvic and marble stone flour is 20%: 80%.
3. stone according to claim 1 is moulded the floor, it is characterized in that, said bottom both sides also are respectively equipped with can realize the snap close of grafting each other, and snap close is arranged along the length extending direction of bottom both sides.
4. stone according to claim 1 is moulded the floor; It is characterized in that; Said solid wood wood skin surface also scribbles the UV coating, and said UV coating is divided into from inside to outside successively: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
5. mould the processing method on floor according to the said stone of claim 1, it is characterized in that concrete steps comprise:
1) be through homogenizer to mix at 20%: 80% by weight percentage with Corvic and marble stone flour, after mixture temperature reaches 130 ℃, discharging;
2) powder that stirs is put into the screw extruder vacuum extruding form, barrel zone temperature is controlled at 130-180 ℃, and spray cooling when extruding is so that fixed length cutting is accomplished the base material making;
3) substrate surface is carried out sanding and handle, last environmental protection glue utilizes cold press that top layer solid wood wood skin is pressed and puts on base material pressure: 4-5Mpa, time: 40min, normal temperature control; Carry out the hot press compacting after colding pressing again, pressure: 4-5Mpa, time: 30min, temperature: 100-120 ℃;
4) utilize wire drawing machine that wooden skin is carried out wire drawing and handle, and utilize polishing machine to remove surperficial burr;
5) last, to carry out the UV coating on solid wood wood skin surface and handle, UV coating order from down to up is: water-based adds color bottom paint, UV sanding priming paint, the wear-resisting finish paint of UV, UV showering finish paint, the wear-resisting finish paint of UV.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110131127 CN102304970B (en) | 2011-05-20 | 2011-05-20 | Stone plastic floor and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110131127 CN102304970B (en) | 2011-05-20 | 2011-05-20 | Stone plastic floor and processing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN102304970A true CN102304970A (en) | 2012-01-04 |
| CN102304970B CN102304970B (en) | 2013-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110131127 Expired - Fee Related CN102304970B (en) | 2011-05-20 | 2011-05-20 | Stone plastic floor and processing method thereof |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103203924A (en) * | 2013-04-19 | 2013-07-17 | 无锡龙盈环保科技有限公司 | Environment-friendly insecticidal building material |
| CN104279604A (en) * | 2014-09-29 | 2015-01-14 | 高要市萨提亚新型建材科技有限公司 | Stone-plastic carbon fiber environment-friendly floor heating system |
| CN104276785A (en) * | 2014-09-29 | 2015-01-14 | 高要市萨提亚新型建材科技有限公司 | Stone-plastic plate and preparation method thereof |
| CN104308958A (en) * | 2014-09-29 | 2015-01-28 | 高要市萨提亚新型建材科技有限公司 | Super-wide polyvinyl chloride plastic sheet and preparation method thereof |
| CN105239748A (en) * | 2015-11-13 | 2016-01-13 | 哈尔滨中大型材科技股份有限公司 | Polymer PVC decoration product and manufacturing method |
| CN105317188A (en) * | 2015-11-17 | 2016-02-10 | 湖南邦弗特新材料技术有限公司 | Novel solid wood veneer decoration board and manufacture method and application thereof |
| CN105599326A (en) * | 2015-12-20 | 2016-05-25 | 刘飞武 | Processing method of decorative plate with three-dimensional patterns and the prepared decorative plate |
| CN106042150A (en) * | 2016-05-27 | 2016-10-26 | 浙江豪门塑业有限公司 | Production method for polyvinyl chloride sheet flooring |
| CN106042151A (en) * | 2016-05-27 | 2016-10-26 | 浙江豪门塑业有限公司 | Manufacturing process for abrasion-resistant stone plastic plate |
| CN106223569A (en) * | 2016-01-15 | 2016-12-14 | 上海协承昌化工有限公司 | A kind of composite floor board |
| CN106677456A (en) * | 2016-12-21 | 2017-05-17 | 江苏锐升新材料有限公司 | PVC imitated-marble UV highlight plate manufacturing process |
| CN107013012A (en) * | 2017-06-14 | 2017-08-04 | 合肥易美特建材有限公司 | A kind of stone plastic floor |
| CN107163442A (en) * | 2017-06-22 | 2017-09-15 | 合肥易美特建材有限公司 | A kind of manufacture craft of environmentally friendly stone plastic floor |
| CN108215253A (en) * | 2018-01-12 | 2018-06-29 | 陕西理工大学 | A kind of stone plastic composite floor production line |
| CN108590090A (en) * | 2018-05-03 | 2018-09-28 | 佛山市三水万瑞达环保科技有限公司 | A kind of floor of anti-skidding sterilization |
| WO2019144375A1 (en) * | 2018-01-26 | 2019-08-01 | 浙江晶通塑胶有限公司 | Composite reinforced plastic flooring and manufacturing process thereof |
| CN110774689A (en) * | 2019-11-20 | 2020-02-11 | 陈正彦 | Geothermal waterproof multilayer composite solid wood floor and manufacturing method thereof |
| CN113123559A (en) * | 2021-03-29 | 2021-07-16 | 苏州美诺护新材料科技研发有限公司 | Anti-deformation SPC floor and preparation method thereof |
| CN114396146A (en) * | 2022-01-10 | 2022-04-26 | 安徽森泰木塑集团股份有限公司 | Composite board with color register effect and preparation method thereof |
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| WO2009011329A1 (en) * | 2007-07-19 | 2009-01-22 | Kaneka Corporation | Curable composition |
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| CN101003425A (en) * | 2007-01-15 | 2007-07-25 | 赵颖义 | Synthesized stone-plastic plate |
| CN200999444Y (en) * | 2007-01-19 | 2008-01-02 | 黄志贵 | Fast-fixed stone plastic clad plate |
| WO2009011329A1 (en) * | 2007-07-19 | 2009-01-22 | Kaneka Corporation | Curable composition |
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Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103203924A (en) * | 2013-04-19 | 2013-07-17 | 无锡龙盈环保科技有限公司 | Environment-friendly insecticidal building material |
| CN104279604A (en) * | 2014-09-29 | 2015-01-14 | 高要市萨提亚新型建材科技有限公司 | Stone-plastic carbon fiber environment-friendly floor heating system |
| CN104276785A (en) * | 2014-09-29 | 2015-01-14 | 高要市萨提亚新型建材科技有限公司 | Stone-plastic plate and preparation method thereof |
| CN104308958A (en) * | 2014-09-29 | 2015-01-28 | 高要市萨提亚新型建材科技有限公司 | Super-wide polyvinyl chloride plastic sheet and preparation method thereof |
| CN104279604B (en) * | 2014-09-29 | 2017-08-22 | 广东萨提亚新型建材科技有限公司 | A kind of environmentally friendly ground heating system of stone modeling carbon fiber |
| CN105239748A (en) * | 2015-11-13 | 2016-01-13 | 哈尔滨中大型材科技股份有限公司 | Polymer PVC decoration product and manufacturing method |
| CN105317188A (en) * | 2015-11-17 | 2016-02-10 | 湖南邦弗特新材料技术有限公司 | Novel solid wood veneer decoration board and manufacture method and application thereof |
| CN105599326A (en) * | 2015-12-20 | 2016-05-25 | 刘飞武 | Processing method of decorative plate with three-dimensional patterns and the prepared decorative plate |
| CN106223569A (en) * | 2016-01-15 | 2016-12-14 | 上海协承昌化工有限公司 | A kind of composite floor board |
| CN106042151B (en) * | 2016-05-27 | 2018-07-31 | 浙江世纪豪门家居科技有限公司 | The manufacture craft of wear-resisting stone-plastic plate |
| CN106042151A (en) * | 2016-05-27 | 2016-10-26 | 浙江豪门塑业有限公司 | Manufacturing process for abrasion-resistant stone plastic plate |
| CN106042150A (en) * | 2016-05-27 | 2016-10-26 | 浙江豪门塑业有限公司 | Production method for polyvinyl chloride sheet flooring |
| CN106677456A (en) * | 2016-12-21 | 2017-05-17 | 江苏锐升新材料有限公司 | PVC imitated-marble UV highlight plate manufacturing process |
| CN107013012A (en) * | 2017-06-14 | 2017-08-04 | 合肥易美特建材有限公司 | A kind of stone plastic floor |
| CN107163442A (en) * | 2017-06-22 | 2017-09-15 | 合肥易美特建材有限公司 | A kind of manufacture craft of environmentally friendly stone plastic floor |
| CN108215253A (en) * | 2018-01-12 | 2018-06-29 | 陕西理工大学 | A kind of stone plastic composite floor production line |
| WO2019144375A1 (en) * | 2018-01-26 | 2019-08-01 | 浙江晶通塑胶有限公司 | Composite reinforced plastic flooring and manufacturing process thereof |
| CN108590090A (en) * | 2018-05-03 | 2018-09-28 | 佛山市三水万瑞达环保科技有限公司 | A kind of floor of anti-skidding sterilization |
| CN110774689A (en) * | 2019-11-20 | 2020-02-11 | 陈正彦 | Geothermal waterproof multilayer composite solid wood floor and manufacturing method thereof |
| CN113123559A (en) * | 2021-03-29 | 2021-07-16 | 苏州美诺护新材料科技研发有限公司 | Anti-deformation SPC floor and preparation method thereof |
| CN114396146A (en) * | 2022-01-10 | 2022-04-26 | 安徽森泰木塑集团股份有限公司 | Composite board with color register effect and preparation method thereof |
| CN114396146B (en) * | 2022-01-10 | 2023-07-04 | 安徽森泰木塑集团股份有限公司 | Composite board with color matching effect and preparation method thereof |
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