CN102287686B - Solid-state lighting lamp - Google Patents
Solid-state lighting lamp Download PDFInfo
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- CN102287686B CN102287686B CN201110199465.0A CN201110199465A CN102287686B CN 102287686 B CN102287686 B CN 102287686B CN 201110199465 A CN201110199465 A CN 201110199465A CN 102287686 B CN102287686 B CN 102287686B
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- fin
- solid
- rib
- state lighting
- air
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Abstract
The present invention proposes a kind of solid-state lighting lamp, include LED/light source (3) and fin, fin uses sun fancy structure, it is mainly characterized by being provided with fin (1) perpendicular with axis, and the air-flow trough (5) of border insertion, solve when fin axis horizontal is horizontal, air circulation is poor, the problem of heat dispersion severe exacerbation.The present invention also proposes there is an optimization physical dimension, and new construction LEDbulb lamp, lower cost, higher radiating effect can be achieved.
Description
Technical field
The invention belongs to technical field of LED illumination, more particularly to using the LED illumination lamp of sun fancy fin.
Technical background
Due to saving the advantage with environmental protection, LED is considered as mankind's lighting engineering of future generation.But due to expensive cost,
And reliability is low, LED illumination popularization and application is hampered.Caused by the high and insecure main cause of valency is LED heat dissipation problems.
LED exothermic temperatures are not high, less than 100 DEG C, thus its radiating mainly by convection heat transfer' heat-transfer by convection, radiant heat transfer proportion is non-
It is often small.Convection heat transfer' heat-transfer by convection process is finally that air flow takes away heat, hereby it is ensured that air flow is unimpeded extremely important, particularly
Free convection heat transfer (heat dissipating method that LED is used), but the general principle, are not paid attention to by LED illumination industry.
Sun fancy fin (structure that fin stretches out from heating column side), (can be used aluminum extruded due to easy to manufacture
Technique is manufactured), it is widely used.When fin axis is erect and set, free convection air is from bottom to top along fin surface
Flowing, air circulation is good, and heat dispersion is optimal.But when the axial level of fin is horizontal, radiating air is difficult to flow through fin
, there are many air flow dead bands in surface, circulation is poor, thus heat dispersion is decreased obviously.Existing disclosed product and technology, do not have
There is the scheme for being shown to solve the problem.
The content of the invention
The purpose of the present invention proposes a kind of follow-on sun fancy fin aiming above mentioned problem.Only need increase
Simple processing, so that it may effectively reduction, when fin axis horizontal is horizontal, the problem of radiating piece performance degradation.The present invention
Also propose there is an optimization physical dimension, and brand new LEDbulb lamp, realize lower cost, higher radiating effect.
Technical scheme:Critical piece includes sun fancy fin and LED/light source, and LED/light source is arranged on
One end of the heating column of fin (end is referred to as front end, and the direction of LED/light source irradiation is defined as front).The present invention's is substantially special
Levying is:Along fin axis (being also fin height direction), and border insertion perpendicular with axis is provided with a heat sink
Air-flow trough, i.e. fin is divided into several sections of short ribs along short transverse by air-flow trough, and the average height of short rib is less than 5 times of fins
Mean gap, air-flow trough wide (i.e. along the groove dimensions of axis direction) is not less than 2mm, wherein most deep air-flow trough is deep
Rib more than 1/2nd is long;The average rib length of fin is more than 10mm.The radius that rib length is defined as at fin point subtracts fin
Radius at root.
On sun fancy fin, be provided with above-mentioned air-flow trough, when fin axis horizontal is horizontal, free convection to
On air stream, so that it may along air-flow trough, through fin, more point-blank flow up, considerably reduce air-flow around
Distance is flowed, is flowed more unimpeded;Air flow dead band reduces, and improves the area that radiating air effectively flows through fin surface.Cause
And, effectively reduction, when fin axis horizontal is horizontal, heat dispersion deterioration degree.
When fin axis is horizontal, the radiating air on fin surface is flowed through, is all concentrated from air-flow trough outflow, thus air-flow
Ditch groove width is sufficiently wide, and the present invention proposes to be not less than 2mm, and the depth of air-flow trough is also deep enough, and most deep air-flow trough is deep
The half of rib length is should be greater than, during ensureing that fin axis horizontal is horizontal, Natural Heat Convection air flow smoothness is reduced empty
Flow of air dead band.During in order to ensure horizontal, radiating air can effectively flow through whole fin surface, be divided into by air-flow trough short
The height of fin can not be oversize, and the average height of short rib should be less than the mean gap of 5 times of fins, typically takes between 4~8mm more
Properly.Proposed in the present invention:The average rib length of fin is more than 10mm, is to be based on working as the considerable enough length of cooling fin laminated rib, is more than
During 10mm, using air-flow trough structure, can just be obviously improved it is horizontal in the case of heat dispersion.
The machine-shaping of air-flow trough, can use lathe grinding method, can also be rotated, revolved at a high speed using shaped radiation fin sectional material
Turn cutting knife cutting process.Such processing method, makes air-flow trough vertical with fin axis naturally, and border insertion.
Brief description of the drawings
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
E is the gap between fin in the respectively three kinds of sun fancy fin cross section characteristic views of Fig. 1,2,3, figure.
Fig. 4 is a kind of feature structure diagrammatic cross-section of illuminating lamp of the invention, shows that the basic structure of the present invention is special
Levy.Diameter at D- fin external diameter (diameter at fin point), d- fin roots, l- ribs are long, and c- air-flow troughs are deep, a- air-flow ditches
Groove width, the short ribs of h- are high, and H- fin are high.
Fig. 5 is a kind of feature structure diagrammatic cross-section of illuminating lamp of the invention, and front end is provided with Lamp cup.
Fig. 6 is a kind of feature structure three-dimensional cutaway view of illuminating lamp of the invention, shows the essential characteristic of air-flow trough.
Fig. 7 is the feature profile schematic diagram of venetian blind type structure.
Fig. 8 is the feature profile schematic diagram of fork column structures.
Fig. 9,10,11 are respectively the top view on three kinds of Lamp cups, represent the feature of the cut line of blow vent.
Figure 12 is a kind of three-dimensional cutaway view of LEDbulb lamp of the invention.
Figure 13 is a kind of feature structure diagrammatic cross-section of PAR lamp of the invention.
In figure:1st, fin, 2, heating column, 3, LED/light source, 4, short rib, 5, air-flow trough, 6, Lamp cup, 7, cut line, 8, lamp
Cover, 9, lamp holder, 10, protecting wire net, 11, driving power supply plate, 12, lens.
Specific embodiment
Fig. 1,2,3 show the different sun fancy fin of three kinds of profiles, and fin 1 stretches out sideways from heating column 2, in figure
Shown heating column 2 is solid or hollow.It is cut to make using aluminum extruded method, so that it may produce its section bar
Into sun fancy fin, manufacturing cost is low, then due to rib efficiency high (material saving), interior thermal conduction resistance is low, then is radiated for LED first
Choosing.
The present invention shown in Fig. 4, heating column 2 is solid, and LED/light source 3 is arranged on the front end face of heating column 2, by with end
The transmission of heat by contact in face, heating column 2 is passed to by the heat of LED/light source 3, then is passed in air and shed by fin 1.The quilt of fin 1 in figure
Air-flow trough 5 (being provided with two air-flow troughs) is divided into three sections, three sections short rib 4, and the short high h of rib takes the most suitable between 4~8mm.In figure
The air-flow trough depth c shown is more than the long l of 1/2nd ribs above described, during design, and air-flow trough should be as deep as possible, favorably
When horizontal, radiating air runs through fin, preferably chooses rib long ls of the air-flow trough depth c more than 2/3rds.It is circle for profile
Shape, heating column are also circular sun fancy fin, and rib length is exactly that the profile diameter of fin subtracts heat conduction column diameter naturally, then is removed
2, i.e. l=0.5 × (D-d).If external form of cooling fin and heating column are not circular, D and d value are working as by areal calculation
Diameter is measured, such as external form of cooling fin is 40 × 40mm rectangles, and area equivalent diameter can be calculated as
Natural Heat Convection, it is the buoyancy that air is heated up and produced to drive cross-ventilated power, and driving force is limited.It is logical
Encryption fin is crossed, increases area of dissipation, is improved the factor of heat dissipation capacity, but also there are negative factor:The increase of fin density, stream
Dynamic resistance increase, causes radiating air to reduce, and is the factor that heat dispersion declines.Thus fin density should not be too close, there is one
The maximum optimal value of heat dissipation capacity, can be obtained by lot of experimental data analysis, during deisgn product, take fin rib it is high with fin it
Between the ratio between gap be that, more than 2, less than 8, when fin fin gap is uneven, average gap should be taken, when rib is high uneven
Average height should be taken.It should be noted that the high value of rib should be the actual height of axis direction fin, and exemplified by shown in Fig. 4, rib Gao Buying
It is H, but H subtracts 2 wide a of air-flow trough, that is, the three short high h sums of rib.
The fin in the present invention shown in Fig. 5, heating column 2 is hollow cup, by three short rib sunflower radiating rib set
Constituted on the drag cup heating column.Shown in figure, be provided with Lamp cup 6, Lamp cup cup bottom is attached to the front end face of heating column 2, LED light
Source 3 is attached to the another side at glass bottom, using the structure, and Lamp cup should use metal material, and aluminium should be optimal selection, utilize Lamp cup table
Face increases area of dissipation, improves heat dissipation capacity.Other effects of Lamp cup also have:1st, it can use to make reflector, such as optically focused is acted on;
The 2nd, the fixed mount effect of lampshade is set before LED/light source;3rd, decoration function.
Erect when fin axis, in order that fin air flow is unimpeded, radiating air is directly entered radiated rib
In, the front of fin should leave gas channel, the present invention shown in Fig. 4, be opened wide in front of fin, the external diameter of LED/light source 3 only compares heat conduction
Big post 2 is exactly little by little a unobstructed gas channel naturally, and radiating air is easily flowed directly into fin 1.Shown in Fig. 5 originally
Invention, space is left in front of fin between Lamp cup, just constitutes gas channel, and the cup bottom size (diameter B) of Lamp cup 6 compares
Greatly, cooling fin front end is blocked by the fin at heating column, and radiating air is difficult to flow directly into the fin being blocked, and can be formed
Air-flow dead band, has a negative impact to radiating.During deisgn product, it is noted that cooling fin front end is by the fin quilt at heating column
The equivalent diameter (by the equivalent diameter of areal calculation) of shield portions cannot be greater than rib root radius and the sharp radius sum of rib, fin
When being not circle, radius should take equivalent radius.
Fig. 6 is a kind of three-dimensional cutaway view of the invention, can become apparent from finding out the structure of air-flow trough 5:It is vertical with axis,
Border insertion, can use lathe grinding machine-shaping.Three air-flow troughs 5 are provided with figure, fin is divided into four sections short rib 4, if
There are Lamp cup 6, open-core type heating column, and front end is plugged with heat-conducting piece, it is ensured that end face contact with Lamp cup cup bottom and LED/light source 3
Heat-transfer area is sufficiently large.
Lamp cup 6 and the front of fin 1 in Fig. 5,6, though leaving gas channel, when axis is erect, radiating air also needs to turn round
Fin 1 could be entered, down, downside can form air-flow dead band to Lamp cup in addition, and free convection air is not smooth.Solve the problem
Method, be that gas port is opened on Lamp cup, using the logical of the fork column structures shown in the venetian blind type structure or Fig. 8 shown in Fig. 7
Gas port, can use punch press punching molding, can effectively obtain the circulation area of enough blow vents, and do not reduce the radiating of Lamp cup
Area.Blow vent cut line 7 on Lamp cup as shown in Fig. 9,10,11, is conducive to the heat conduction in Lamp cup using being in Radiation structure
Heat transfer.
In order to reach certain light-out effect, and decorative effect etc., transparent lampshade, lampshade are set in front of LED/light source
External diameter is big, will influence air circulation in front of radiated rib, ventilation is provided with when being especially provided with Lamp cup, and on Lamp cup
Mouthful, this is unfavorable to radiating.Equally problem can be solved using port configurations are opened on lampshade, using venetian blind type and fork column
Structure blow vent, can be difficult LED/light source visible directly outside lampshade, thus be the preferred structure of blow vent.
The fin thickness of fin is as thin as possible, both can material saving, ventilation area, aluminum extruded technique can be increased again
The thick fins of 0.4mm can be produced, during deisgn product, the average thickness of fin should take no more than 0.8mm to be advisable.Fin is thin,
Again plus short rib is divided into by air-flow trough, the intensity of fin is not high, and stress is easily deformed.It can use and be set in fin outlet
Protecting wire net is equipped with, radiated rib is protected, protecting wire net uses fence type structure or network structure, both structural gaps flowing permeability
Good, no matter axis is erect, or when horizontal, do not affected air and flowed through radiated rib, it is ensured that good air permeability.
Bulb lamp, PAR lamp etc., with lamp holder, there is screw type lamp holder and buckle-type lamp holder, and the electrode electrically connected is inputted with outer
On lamp holder.Using the present invention, and protecting wire net is provided with, following structure can be used:Lamp holder with and the structural member that is integrated of protecting wire net it is solid
Fixed connection or protecting wire net employ the structure being integrated with cap part structural member, i.e. protecting wire net and are assembled into an overall structure with lamp holder
Part, protecting wire net may be designed to load-bearing and bear the structural member of external force, and the part such as fin is fixedly connected with regard to reliable protecting wire net.
The present invention shown in Figure 12, is a bulb lamp, and fin outlet is provided with protecting wire net 10.Lamp holder shown in figure
For screw type, fin is fixed on protecting wire net 10, and protecting wire net 10 is fence type structure, can use the plastic construction of injection molding, lamp
Head with and the structural member that is integrated of protecting wire net be fixedly connected, fin can be fixed on protecting wire net using snap, before LED/light source 3
Lampshade 8 is provided with, it is spherical, it can be fixedly connected by fastener, welding or bonding with protecting wire net 10, such simple for structure, assembling
Production efficiency is high.Figure 12, which is also shown that, opens several many blow vents on lampshade 8.LED/light source typically need to drive electricity equipped with constant current (or constant pressure)
Source, the driving power supply then just may be provided at the rear of fin, it is not necessary to use fluid sealant embedding, so open power supply, radiating effect
It is really good.
The present invention shown in Figure 13, is a kind of LED illumination lamp for being referred to as PAR lamp.There is no big lampshade, Lamp cup becomes panel
Expose, and be provided with blow vent (venetian blind type);Lamp holder 9 is a kind of fastening type structure, and protecting wire net 10 can use sheet metal, through punching
The metal structure of hole drawing and forming;In fin rear, lamp holder, driving power supply plate 11 is provided with;It is provided with before LED/light source 3
Lens 12, such lamp, general expression light-focusing type, illumination angle is small, can be realized by lens 12.
Special declaration:Heretofore described LED/light source also includes OLED light source.
Claims (10)
1. a kind of solid-state lighting lamp, includes:LED/light source (3) and fin, fin employ aluminum extruded technique manufacture,
The structure that fin (1) stretches out from heating column (2) side, the rib length of fin is more than 10mm, and LED/light source (3) is arranged on heating column
Front end, it is characterised in that:On a heat sink, and the air-flow trough (5) of border insertion perpendicular with axis is provided with, wherein most
The rib that deep air-flow trough is more than 1/2nd deeply is long, and air-flow trough is wide to be not less than 2mm, and the height of short rib (4) is less than 5 times of fin
Gap.
2. solid-state lighting lamp according to claim 1, it is characterised in that:The high gap between fin of the rib of fin it
Than more than 2, less than 8;The rib that most deep air-flow trough is more than 2/3rds deeply is long, between a height of 4~8mm of short rib (4).
3. solid-state lighting lamp according to claim 2, it is characterised in that:Gas channel, fin are left in front of fin (1)
Front end cannot be greater than radius and radius sum at rib point at rib root by the be blocked equivalent diameter of part of the fin at heating column.
4. solid-state lighting lamp according to claim 3, it is characterised in that:Metalized lamp cup (6) is provided with, Lamp cup cup bottom is attached to
The front end face of the heating column (2) of fin, LED/light source (3) is attached to the another side at Lamp cup cup bottom.
5. solid-state lighting lamp according to claim 4, it is characterised in that:Venetian blind type structure or fork are provided with Lamp cup (6)
The blow vent of column structures, the cut line (7) of the blow vent is employed in Radiation structure.
6. the solid-state lighting lamp according to any one of claim 1 to 5, it is characterised in that:Set in fin outer ring
There is protecting wire net (10), protecting wire net (10) employs fence type structure or network structure.
7. solid-state lighting lamp according to claim 6, it is characterised in that:The rear of fin is provided with screw type or card
Button lamp holder (9);Lamp holder (9) with and the structural member that is integrated of protecting wire net (10) is fixedly connected or protecting wire net (10) is employed and lamp holder
(9) structure that part-structure is integrated.
8. solid-state lighting lamp according to claim 7, it is characterised in that:Fin is fixed on protecting wire net (10).
9. solid-state lighting lamp according to claim 7, it is characterised in that:Protecting wire net (10) employs injection molding plastics knot
Structure employs sheet metal, the metal structure being molded through punching stretching.
10. the solid-state lighting lamp according to any one of claim 7 or 1 to 5, it is characterised in that:In LED/light source (3)
Front is provided with lampshade (8), and lampshade is provided with blow vent on (8).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110199465.0A CN102287686B (en) | 2011-07-05 | 2011-07-05 | Solid-state lighting lamp |
TW101123957A TW201303215A (en) | 2011-07-05 | 2012-07-04 | Solid state lamp |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110199465.0A CN102287686B (en) | 2011-07-05 | 2011-07-05 | Solid-state lighting lamp |
Publications (2)
Publication Number | Publication Date |
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CN102287686A CN102287686A (en) | 2011-12-21 |
CN102287686B true CN102287686B (en) | 2017-09-05 |
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Application Number | Title | Priority Date | Filing Date |
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CN201110199465.0A Expired - Fee Related CN102287686B (en) | 2011-07-05 | 2011-07-05 | Solid-state lighting lamp |
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CN (1) | CN102287686B (en) |
TW (1) | TW201303215A (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013037138A1 (en) * | 2011-09-16 | 2013-03-21 | Qin Biao | Solid state illumination lamp |
CN103256491A (en) * | 2012-02-21 | 2013-08-21 | 黄子晋 | Long-service-life LED energy-saving lamp |
CN103307583A (en) * | 2013-06-28 | 2013-09-18 | 华南理工大学 | Synthetic jet heat dissipation base for LED lamp |
CN104235690A (en) * | 2014-09-11 | 2014-12-24 | 重庆正旭照明设备有限公司 | LED (light-emitting diode) street lamp |
CN106641779A (en) * | 2016-11-21 | 2017-05-10 | 广东工业大学 | LED array radiator and LED lamp |
GB2562276B (en) * | 2017-05-10 | 2021-04-28 | Dyson Technology Ltd | A heater |
CN109340612B (en) * | 2018-09-04 | 2021-01-05 | 东莞市闻誉实业有限公司 | Lighting lamp |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100694635B1 (en) * | 2006-08-24 | 2007-03-14 | (주)유성씨앤씨 | Non-dispersive infrared gas sensor with oval-shaped reflector |
CN201262383Y (en) * | 2008-09-04 | 2009-06-24 | 王品卿 | LED light source with radiator |
CN101713529A (en) * | 2009-07-23 | 2010-05-26 | 秦彪 | LED lampwick and LED illuminating lamp thereof |
CN101713496A (en) * | 2009-07-23 | 2010-05-26 | 秦彪 | LED illuminating lamp and LED lamp wick thereof |
CN201689910U (en) * | 2010-03-21 | 2010-12-29 | 秦彪 | LED lamp core for illumination and three types of LED chips |
CN101893175B (en) * | 2010-06-21 | 2016-01-13 | 秦彪 | LED illumination lamp and wick thereof and light fixture |
CN102109116B (en) * | 2010-12-27 | 2016-06-22 | 秦彪 | Led light module and led chip |
CN102095103A (en) * | 2010-12-28 | 2011-06-15 | 秦彪 | Light emitting diode (LED) illuminating lamp and lamp thereof |
-
2011
- 2011-07-05 CN CN201110199465.0A patent/CN102287686B/en not_active Expired - Fee Related
-
2012
- 2012-07-04 TW TW101123957A patent/TW201303215A/en unknown
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Publication number | Publication date |
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CN102287686A (en) | 2011-12-21 |
TW201303215A (en) | 2013-01-16 |
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Effective date of registration: 20170714 Address after: 518172 Guangdong Province, Shenzhen city Longgang District Center City Lin Road Shenzhen city students (Longgang) park two Park Room 306 Applicant after: Shenzhen Qin Bo core technology development Co., Ltd. Address before: 518172 Guangdong, Longgang, central city, Ziwei Garden West 16-501 Applicant before: Qin Biao |
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