CN102261879B - Tool for detecting distance between two parallel surfaces - Google Patents
Tool for detecting distance between two parallel surfaces Download PDFInfo
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- CN102261879B CN102261879B CN 201010185902 CN201010185902A CN102261879B CN 102261879 B CN102261879 B CN 102261879B CN 201010185902 CN201010185902 CN 201010185902 CN 201010185902 A CN201010185902 A CN 201010185902A CN 102261879 B CN102261879 B CN 102261879B
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Abstract
The invention relates to a detecting tool which is an integral structure with two ends, wherein the left end is provided with an upper limit gauge hole, the right end is provided with a lower limit gauge hole, a measurement reference hole (1) is formed in the middle, the distance between an end surface (3) of the reference hole and an end surface (2) of the upper limit gauge hole is the upper limit dimension Pmax of the measured distance P, and the distance between an end surface (5) of the reference hole and an end surface (4) of the lower limit gauge hole is the lower limit dimension Pmin of the measured distance P; and the value of the hole size PhiD of the measurement reference hole (1) is equal to the value of Phid at a measured cross section on a part, and the reference hole is used to directly determine the measurement reference on a revolution surface during measurement. By using the reference hole on the limit gauges of the detecting tool to directly determine the measurement reference on the revolution surface of a part, the measurement error is reduced; and the detecting tool is easy to realize, simple to operate and low in cost of measurement tools, thereby being especially applicable to on-line detection in the production field and situations required for 100% detection.
Description
Technical field
The present invention relates to a kind of instrument that detects apart from size, particularly a kind ofly detect on the part curved surface a certain cross section apart from the instrument apart from size between another parallel plane.
Background technology
The detection method of the size of adjusting the distance at present has and adopts as the general measurers such as vernier caliper, height gauge are directly measured, projector upslide shadow measurement is measured, coordinate measurement Law measurement on the three-dimensional gauge.When needs measure perpendicular to a certain axis and comprise take the circular arc of a certain radius-of-curvature SR around this axis turn round formed surface of revolution cut mutually formed section circular diameter as the cross-sectional distance of a certain diameter value φ d perpendicular between another plane of this axis apart from size P the time, since to measure a certain cross section on the part curved surface apart between another parallel plane apart from size, generally adopt aspect indirectly to determine measured section on the curved surface, be difficult to determine measuring basis, measuring error is very large; Particularly in process, can't satisfy 100% on-line measurement demand of production scene, efficient is lower, cost is higher.
Summary of the invention
In order to solve an above-mentioned difficult problem, the purpose of this invention is to provide a kind of can qualitatively judge out perpendicular to a certain axis and comprise take the circular arc of a certain radius-of-curvature SR around this axis turn round formed surface of revolution cut mutually formed section circular diameter as between another plane of cross-sectional distance of a certain diameter value φ d apart from size P qualified cubing whether, thereby realize detecting quickly and easily.This invention is easy to realize, simple to operate, the measurer cost is low, has solved the online demand that detects in production scene, and when the size that requires to adjust the distance is carried out 100% detection inefficient problem.
Cubing of the present invention, structure is integrated the two ends formula, left end is limes superiors gauge hole, right-hand member is smallest limit gauge hole, inside, middle part is measuring basis hole (1), and datum hole end face (3) is of a size of tested upper limit P apart from size P to the distance of limes superiors gauge hole end surface (2)
Max, datum hole end face (5) is of a size of tested smallest limit size P apart from size P to the distance of smallest limit gauge hole end surface (4)
MinThe value of the φ d at measured section place equates on the value of the aperture size φ D in measuring basis hole (1) and the part, directly determines measuring basis at surface of revolution with datum hole during measurement.
Turn round formed surface of revolution take the circular arc of a certain radius-of-curvature SR around this axis and cut mutually formed section circular diameter as between the cross section of a certain diameter value φ d and another plane during apart from size P when measuring perpendicular to a certain axis with cubing of the present invention and comprising, limes superiors gauge end with cubing is inserted in tested part from right to left first, make gauge because of till being subjected to stopping of part can not continue to move right, observe limes superiors gauge end face and tested transverse plane this moment along the interior situation that contacts of 360 ° one in axis week.As since on the surface of revolution on datum hole aperture and the tested part diameter be the circle of φ d contact and so that the measurement end face on the limes superiors gauge do not contact fully with tested transverse plane A on the part, judge this size overlength, as since on the surface of revolution on datum hole aperture and the tested part diameter be that the circle of φ d does not contact and so that the measurement end face on the limes superiors gauge contacts fully with tested transverse plane A on the part, judges that then this does not have overlength apart from size P;
Then, other end smallest limit gauge with cubing of the present invention detects by same method of operating again, as because the measurement end face on the smallest limit gauge contacts fully with tested transverse plane A, judges that this size P is ultrashort, such as not fully contact, judge that this does not have ultrashort apart from size P; When using the limit gauge passed examination, can only illustrate does not testedly have overlength apart from size P, also will check with the smallest limit gauge simultaneously, and during smallest limit gauge passed examination, can only illustrate does not testedly have ultrashort apart from size P.Only have when limes superiors gauge and the inspection of smallest limit gauge are all qualified: the measurement end face of limes superiors gauge contacts fully with tested transverse plane, the measurement end face of smallest limit gauge does not contact fully with tested transverse plane, could judge that tested is qualified apart from size P.
This detection method is owing to being directly to determine that with the datum hole on the cubing limit gauge of the present invention measuring basis has reduced measuring error on the part surface of revolution, and cubing is easy to realize, simple to operate, the measurer cost is low, be specially adapted to detect and require to carry out 100% situation when detecting online in the production scene.
Description of drawings
Fig. 1 is one of the present invention two ends formula limit gauge structural representations.
Fig. 2 a is the tested part structural representation.
Fig. 2 b is the tested part structural representation.
Fig. 3 a is that gauge measurement end face does not contact the situation synoptic diagram with the tested transverse plane of part.
Fig. 3 b is that gauge measurement end face does not contact the situation synoptic diagram with the tested transverse plane of part.
Fig. 3 c is that gauge measurement end face does not contact the situation synoptic diagram fully with the tested end face of part.
Fig. 3 d is that gauge measurement end face does not contact the situation synoptic diagram fully with the tested end face of part.
Fig. 4 a is that gauge measurement end face contacts the situation synoptic diagram fully with the tested transverse plane of part.
Fig. 4 b is that gauge measurement end face contacts the situation synoptic diagram fully with the tested transverse plane of part.
Fig. 5 is tested part pipe box synoptic diagram.
Fig. 6 is the special-purpose limit gauge figure apart from size 3.1 ± 0.12 that test tube puts.
Fig. 7 is tested part plug synoptic diagram.
Fig. 8 is the special-purpose limit gauge figure apart from size 5.7 ± 0.15 that surveys on the plug.
Mark among the figure: (1) measuring basis hole, (2) limes superiors is measured end face, (3) datum hole end face, (4) smallest limit is measured end face, (5) datum hole end face, (6) handle portion, P are tested apart from size, P
Min.Tested apart from size smallest limit size, P
MaxTested apart from the size upper limit, φ D is the datum hole aperture size, φ d is perpendicular to a certain cross section of axis and cuts mutually the circular diameter value with revolution solid of curved surface, SR is tested part top-surface camber radius, δ is that gauge is measured the gap between end face and the tested transverse plane A of part, and A is the tested transverse plane on the tested part.
Embodiment
Embodiment 1: to require on the 100% pipe box part that checks as shown in Figure 5 perpendicular to axis and to comprise to cut mutually formed section circular diameter and as the distance of the tested transverse plane A of the cross-sectional distance of the circle of φ 9.04 is of a size of 3.1 ± 0.12 example the enforcement of this invention on structure class part shown in Fig. 2 a is described for radius curve turns round gained surface of revolution body around axis by SR9.5 (+0.20).
Detect as shown in Figure 5 apart from size 3.1 ± 0.12 o'clock, cubing of the present invention designs, makes structure as shown in Figure 6: it is telescopic that cubing is integrated two, sleeve configuration middle part annular knurl cylindrical is as handle (6), the left side is limes superiors gauge hole, the right is smallest limit gauge hole, the middle part aperture is measuring basis hole (1), and its aperture value is φ 9.04 (0 ,-0.01).The large stepped hole inner face of left end is datum hole end face (3), and the outer face is that limes superiors is measured end face (2), and end face (3) is the limes superiors P of measured size 3.1 ± 0.12 apart from the axial distance value of end face (2)
Max=3.22 (0 ,-0.01); The inner face of the large stepped hole of right-hand member is datum hole end face (5), and the outer face is that smallest limit is measured end face (4), and end face (5) is the smallest limit P of measured size 3.1 ± 0.12 apart from the axial distance value of end face (4)
Min=2.98. (+0.015 ,+0.005).Measurement end face (2), (4) and datum hole end face (3), (5) require to be φ 0.008 with respect to datum hole φ 9.04 (0 ,-0.01) axis verticality, and the other technologies of cubing require the routine requirement design by gauge.
The enforcement that detects: at first the left end (limes superiors gauge) of cubing is inserted in tested part from right to left by handle (6), make gauge because of till being subjected to stopping of part can not continue to move right, observe this moment limes superiors measure end face (2) and tested transverse plane A along axis 360 ° of one situation that contacts in all.As because the datum hole aperture contacts with SR9.5 (+0.2 0) surface of revolution on the tested part so that the measurement end face (2) on the limes superiors gauge do not contact with tested transverse plane A on the part, shown in Fig. 3 a, judge that this is apart from size 3.1 ± 0.12 overlength; If fully contact judges that this size 3.1 ± 0.12 does not have overlength shown in Fig. 4 a.And then press same method of operating with the other end smallest limit gauge of cubing and measure, as because the measurement end face (4) on the smallest limit gauge contacts fully with tested transverse plane A, shown in Fig. 4 a, judge that this size 3.1 ± 0.12 is ultrashort; Such as not fully contact, like shown in Fig. 3 a, judge that this does not have ultrashort apart from size 3.1 ± 0.12.As when using limit gauge and detecting, the measurement end face (2) of limes superiors gauge contacts situation shown in Fig. 4 a with tested transverse plane A, when detecting with the smallest limit gauge, the measurement end face (4) of smallest limit gauge contacts situation shown in Fig. 3 a with tested transverse plane A, then judge perpendicular to axis and comprise and turn round formed surface of revolution as SR9.5 (+0.2,0) curve around axis with radius and cut mutually gained and cut the tested transverse plane A of cross-sectional distance qualified apart from size 3.1 ± 0.12 that circular diameter is φ 9.04.
Embodiment 2: to require on the 100% plug part that checks as shown in Figure 7 perpendicular to axis and to comprise as the distance of the tested transverse plane A of the cross-sectional distance of the circle of φ 9.22 is of a size of 5.7 ± 0.15 example the enforcement of this invention on structure class part shown in Fig. 2 b to be described as the spheroid of radius cuts formed section circular diameter mutually by SR5 (+0.15 0).
Detect as shown in Figure 7 apart from size the time, cubing (limes superiors of the present invention, the smallest limit gauge) is designed, make structure as shown in Figure 8: it is telescopic that described cubing is integrated two, sleeve configuration middle part annular knurl cylindrical is as handle (6), inside is the stepped hole structure that coaxial aperture two, middle part macropore forms, the left side is the limes superiors gauge, the right is the smallest limit gauge, the middle part aperture is measuring basis hole (1), its aperture value is φ 9.22 (0,-0.01), the large stepped hole inner face in the left side is datum hole end face (3), the outer face is that limes superiors is measured end face (2), and end face (3) is the higher extreme value P of measured size 5.7 ± 0.15 apart from the axial distance value of end face (2)
Max=5.85 (0 ,-0.01); The inner face of the large stepped hole of right-hand member is datum hole end face (5), and the outer face is that smallest limit is measured end face (4), and end face (5) is the low extreme value P of measured size 5.7 ± 0.15 apart from the axial distance value of end face (4)
Min=5.55 (+0.015 ,+0.005).Measurement end face (2), (4) and datum hole end face (3), (5) require to be φ 0.008 with respect to datum hole φ 9.22 (0 ,-0.01) axis verticality.
The enforcement that detects: at first use the left side (limes superiors gauge) of cubing to be inserted in from right to left tested part by handle (6), make gauge because of till being subjected to stopping of part can not continue to move right, observe this moment limes superiors measure end face (2) and tested transverse plane A along axis 360 ° of one situation that contacts in all.As because the datum hole aperture contacts with SR5 (+0.15 0) sphere on the tested part so that the measurement end face (2) on the limes superiors gauge do not contact fully with tested transverse plane A on the part, shown in Fig. 3 b or 3c or 3d, judge that this is apart from size 5.7 ± 0.15 overlength; Like fully contact shown in Fig. 4 b, judge that this size 5.7 ± 0.15 does not have overlength in this way.Press same method of operating with the another side smallest limit gauge of cubing this moment again, as because the measurement end face (4) on the smallest limit gauge contacts fully with tested transverse plane A, like shown in Fig. 4 b, judges that this size 5.7 ± 0.15 is ultrashort; Such as not fully contact, shown in Fig. 3 b or 3c or 3d, judge that this does not have ultrashort apart from size 5.7 ± 0.15.As when using limit gauge and detecting, the measurement end face (2) of limes superiors gauge contacts situation shown in Fig. 4 b with tested transverse plane A, when detecting with the smallest limit gauge, the measurement end face (4) of smallest limit gauge contacts situation shown in Fig. 3 b or 3c or 3d with tested transverse plane A, then judge perpendicular to axis and cut mutually gained with radius as SR5 (+0.15,0) spheroid and cut the tested transverse plane A of cross-sectional distance qualified apart from size 5.7 ± 0.15 that circular diameter is φ 9.22.
Claims (1)
- Between a parallel plane apart from the testing tool of size, it is characterized in that: the structure of described cubing is integral type, the left side is limes superiors gauge hole, the right is smallest limit gauge hole, inside, middle part is measuring basis hole (1), and datum hole end face (3) is of a size of tested upper limit P apart from size P to the distance of limes superiors gauge hole end surface (2) Max, datum hole end face (5) is of a size of tested smallest limit size P apart from size P to the distance of smallest limit gauge hole end surface (4) Min, the value of the φ d at measured section place equates on the value of the aperture size φ D of measuring basis hole (1) and the part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201010185902 CN102261879B (en) | 2010-05-28 | 2010-05-28 | Tool for detecting distance between two parallel surfaces |
Applications Claiming Priority (1)
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CN 201010185902 CN102261879B (en) | 2010-05-28 | 2010-05-28 | Tool for detecting distance between two parallel surfaces |
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CN102261879A CN102261879A (en) | 2011-11-30 |
CN102261879B true CN102261879B (en) | 2013-02-20 |
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CN 201010185902 Expired - Fee Related CN102261879B (en) | 2010-05-28 | 2010-05-28 | Tool for detecting distance between two parallel surfaces |
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Families Citing this family (1)
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CN106091900A (en) * | 2016-06-20 | 2016-11-09 | 上海现代先进超精密制造中心有限公司 | Method by three-dimensional coordinates measurement two cylinder axiality |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2199052A (en) * | 1937-12-10 | 1940-04-30 | Lee Frederick Walter Madeley | Measuring gauge |
US2375945A (en) * | 1941-02-17 | 1945-05-15 | Norman W Redmer | Plug gauge |
US5042161A (en) * | 1985-10-07 | 1991-08-27 | Joseph Hodge | Intravascular sizing method and apparatus |
US5226240A (en) * | 1992-07-13 | 1993-07-13 | Williams Natural Gas Company | Measurement gauge for orifice meter |
CN201034542Y (en) * | 2007-04-02 | 2008-03-12 | 比亚迪股份有限公司 | Detection tool |
CN201206966Y (en) * | 2008-05-19 | 2009-03-11 | 苏州东风精冲工程有限公司 | General-purpose gauge for special-shaped hole |
CN201302435Y (en) * | 2008-10-06 | 2009-09-02 | 镇江震东电光源有限公司 | Go/no- go gauge for height of Bulb soldering |
CN201392160Y (en) * | 2009-04-17 | 2010-01-27 | 宁波圣菲机械制造有限公司 | Special measuring tool for central hole of perforating charge |
CN201429391Y (en) * | 2009-04-28 | 2010-03-24 | 海信(山东)空调有限公司 | Air conditioner packaging box dimension measuring gauge |
CN102213578A (en) * | 2011-04-10 | 2011-10-12 | 中信戴卡轮毂制造股份有限公司 | Improved method for designing straight line dimension gauge |
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