The carcass sizing material of IPN crosslinking structure and compounding process and application
Technical field
The present invention relates to the rubber tyre field, relate in particular to a kind of carcass sizing material and compounding process and application.
Background technology
Generally, the rubber compounding of each parts of rubber tyre, material of main part is take the synthetic rubber of the natural rubber of dienes or dienes as main, therefore, and when the design vulcanization system, mostly be the sulfur cross-linking system, when vulcanization crosslinking, its cross-link bond mostly is single cross-link bond, as use half the most general effective and effective sulfur cross-linking system in tire formulation, when vulcanization crosslinking, its cross-link bond namely is single "-S
X-" key, (" X " wherein can be according to performance need, is the different numeral such as 1~6); The peroxide vulcanizing system of and for example using occasionally in the Rubber Parts prescription, its cross-link bond then are single "-C-C-" keys etc.
The IPN technology is to utilize the method for chemistry or physics, two or more the macromolecular chain of different properties, the different molecular structures macromolecular chain that interts and obtain that crosses one another is curled up mixed system, in the film or coating that is applied to make with solution method or emulsion method more, and for the viscoelastic macromolecular material of the height IPN technology of elastomeric material particularly, because material itself is solid-state, therefore, can not finish the IPN technology with solution method, emulsion method or approximate method.
Disclosed IPN technology is at present except at macromolecule membrane, have on the high-molecular coating outside the report on probation, because the technical difficulty of its complete processing and the unstable of performance, there are no any report of in tire formulation, using, major cause is, the IPN processing technology of open report must be passed through the solution osmose process, emulsion dispersion or approximate method are mutually intersected the fractionated polymer subchain of several different structures to intert and are made, and this intersection is interted only be Wu Li Chan around, and this manufacture method is the technique that impossible realize in the tire manufacturing is produced, because tire material all is solid material, be impossible use the solution osmose process under present manufacturing condition, emulsion dispersion or approximate method are processed.
The patent of relevant IPN is a lot, typical IPN patent, patent such as the people such as J. Ka Tehaoze invention " is produced the method for interpenetrating polymer networks IPN, IPN and uses thereof ", the technology that relates to is to be produced the silicone polymer of interpenetrating polymer networks by monomer polymerization with solvent method, and technology relates to is and the production method of tire without any related silicone polymer; The emerging patent that waits people's invention of Li Rong " interpenetrating(polymer)networks elastic composition and make the method for relevant elastomer product " and for example, the technology that relates to is to be produced the thermoplastic elastomer polymer of interpenetrating polymer networks by monomer polymerization with emulsion method, and what technology related to also is without any related a kind of method of producing thermoplastic elastomer with tire; Plum and for example. the patent " interpenetrating(polymer)networks and methods involving and composition " of the people such as Griffith, Li Fengfu invention, the technology that relates to is a kind of method for preparing hydrogel material, does not belong to the tire field; Thank for another example to the patent " multifunctional network interpenetrating composition " of people's inventions such as Hong Quan, the technology that relates to is a kind of tackiness agent with interpenetrating polymer networks, and is more irrelevant with tire technology.
The application of IPN technology on the high-polymer molecular film has more research and patent, and the application in tire formulation yet there are no any patent and report.Major cause is, the IPN processing technology of open report must get the mutual crossbar system of fractionated polymer subchain by solution osmose process, emulsion method or approximate method, and this method is the technique that impossible realize in the tire manufacturing is produced.
Summary of the invention
In order to realize the application of IPN technology in tire formulation, first purpose of the present invention provides a kind of carcass sizing material of IPN crosslinking structure, this sizing material has added the large advantage of IPN vulcanized network key high, the anti-torsional deformation ability of good, the anti-shearing resistance of heatproof degree, improves to greatest extent the use properties of tire formulation; Second purpose of the present invention provides a kind of compounding process of carcass sizing material of IPN crosslinking structure; The 3rd purpose of the present invention is a kind of tire that adopts above-mentioned sizing material.
In order to realize first above-mentioned purpose, the present invention has adopted following technical scheme:
The carcass sizing material of IPN crosslinking structure, this carcass sizing material is counted by weight by the raw material that comprises following component is mixing and is prepared:
The first network material is selected natural rubber: 100 parts;
The second network material is selected natural resin that cross-link bond is provided or the monomer of synthetic resins and synthetic resins: 0.5~8 part;
Help and melt altogether agent: 0.8~10 part; Carbon black: 50~65 parts;
WP peptizer: 0.5~3 part; Zinc oxide: 5~12 parts;
Capric acid cobalt: 0.5~1.5 part; Anti-aging agent: 1~8 part;
Resorcinol: 0.5~1.5 part; Adhesion promotor FA608:2~8 part;
Sulphur: 2~8 parts; Vulcanization accelerator: 0.8~3 part;
Scorch retarder: 0.05~0.2 part.
As preferably, above-mentioned carcass sizing material is counted by weight by the raw material that comprises following component is mixing and is prepared:
The first network material is selected natural rubber: 100 parts;
The second network material is selected natural resin that cross-link bond is provided or the monomer of synthetic resins and synthetic resins: 1~4 part;
Help and melt altogether agent: 1~5 part; Carbon black: 55~60 parts;
WP peptizer: 0.8~2 part; Zinc oxide: 5~10 parts;
Capric acid cobalt: 0.5~1.0 part; Anti-aging agent: 1~5 part;
Resorcinol: 0.5~1.0 part; Adhesion promotor FA608:3~5 part;
Sulphur: 4~6 parts; Vulcanization accelerator: 1~2 part;
Scorch retarder: 0.08~0.15 part.
As most preferably, above-mentioned carcass sizing material is counted by weight by the raw material that comprises following component is mixing and is prepared:
The first network material is selected natural rubber: 100 parts;
The second network material is selected natural resin that cross-link bond is provided or the monomer of synthetic resins and synthetic resins: 1~2 part;
Help and melt altogether agent: 2 parts; Carbon black: 58 parts;
WP peptizer: 1 part; Zinc oxide: 8 parts;
Capric acid cobalt: 0.75 part; Anti-aging agent: 3 parts;
Resorcinol: 0.8 part; Adhesion promotor FA608:4 part;
Sulphur: 5 parts; Vulcanization accelerator: 1.2 parts;
Scorch retarder: 0.1 part.
As preferably, above-mentioned second network material selection provides one or more in the monomer of the natural resin of ehter bond, acyl key, amido linkage or C-C cross-link bond and synthetic resins and synthetic resins.
As in the inferior acid amides of preferred again, above-mentioned second network material selection alkene ether, cross-linking type resol, two toxilic acid one or more.
Help that to melt altogether agent be to impel natural rubber and the two quickening of second network material to melt mutually, as preferably, above-mentioned helping melted altogether agent and selected in terpine resin and the modified rosin resin one or more.
As preferably, above-mentioned anti-aging agent is selected anti-aging agent RD and antioxidant 4020, and anti-aging agent RD is 1~3 part, and antioxidant 4020 is 1~4 part.
As preferably, above-mentioned promotor is selected accelerator DZ and vulkacit D CP, and accelerator DZ is 0.5~1.5 part, and vulkacit D CP is 0.1~0.8 part.
In order to realize second above-mentioned purpose, the present invention has adopted following technical scheme:
A kind of compounding process of carcass sizing material of above-mentioned IPN crosslinking structure, the method comprises the steps:
(1) plasticate: add natural rubber in Banbury mixer, 40~60 rev/mins of rotating speeds pressurize and carried stone roller in 30~50 seconds, pressurize and carry stone roller, binder removal in 30~40 seconds;
(2) one sections mixing: add natural rubber, the second network material after plasticating and help in Banbury mixer and melt altogether agent, 40~60 rev/mins of Banbury mixer rotating speeds, pressurization 50~70s carries stone roller, then, drop into zinc oxide, anti-aging agent and carbon black, stone roller is carried in pressurization when temperature reaches 120~130 ℃, add tenderizer, binder removal when causing 150~160 ℃;
(3) two-stage mixing: add one section rubber unvulcanizate and capric acid cobalt in Banbury mixer, press floating weight to carry stone roller in 30~40 seconds, pressurization 30~40s carries stone roller, 30~50 rev/mins of binder removals;
(4) add sulphur technique: drop into two-stage mixing glue in Banbury mixer, add common S, promotor, Resorcinol, adhesion promotor FA608, scorch retarder, 20~40 rev/mins of rotating speeds pressurize and carried stone roller, binder removal in 20~40 seconds.
In order to realize the 3rd above-mentioned purpose, the present invention has adopted following technical scheme:
A kind of tire, the carcass of this tire adopt the carcass sizing material of an above-mentioned arbitrary described IPN crosslinking structure of technical scheme.
The present invention is owing to having adopted above-mentioned technical scheme, changed the unicity of sulfide cross-linked bond in the conventional tire rubber compounding, can adopt two or more the cross-linking vulcanized network of intersection, so that behind the tyre element rubber vulcanization, in maintenance traditional single sulfur cross-linking key physical properties and processing technology, incorporate the large advantage of IPN vulcanized network key high, the anti-torsional deformation ability of good, the anti-shearing resistance of heatproof degree, improved to greatest extent the use properties of tire formulation.
Present technique has not only been invented the patent formulation of the carcass with IPN structure of tire special use, simultaneously, the art of this patent has also solved and has not adopted solution method or emulsion method, and with special processing method, namely use special, the melt blending refining, reach mixing stage by stage method, the temperature that internal friction when utilizing the macromolecular material blend and internal friction produce, make the snappiness solid rubber viscous state occur, and carry out at this moment multi-component blend, effectively solved several different structures, the full-bodied tire of different performance carries out the difficult problem of active block IPN with the macromolecular material molecular chain, make the molecular chain of each macromolecular material in the tire formulation not only have the physical intersection network, having again chemistry intersects crosslinked, so that the stable performance of goods is controlled, component capabilities has larger lifting, has realized the breakthrough of zero that the IPN technology is used in tire formulation.
Embodiment
Embodiment 1
The carcass sizing material of IPN crosslinking structure, this sizing material is comprised of following composition by weight:
Natural rubber |
100 |
Alkene ether |
1 |
Terpine resin |
2 |
Carbon black |
58.0 |
The WP peptizer |
1 |
Zinc oxide |
8 |
The capric acid cobalt |
0.75 |
RD |
1 |
Antioxidant 4020 |
2 |
Resorcinol |
0.8 |
Sulphur |
5 |
Anti-scorching agent CTP |
0.1 |
DCP |
0.2 |
Accelerator DZ |
1 |
FA608 |
4 |
? |
? |
The compounding process of above-mentioned sizing material, the method comprises the steps:
A) plasticate: add natural rubber in Banbury mixer, 50 rev/mins of rotating speeds pressurize and carried stone roller in 40 seconds, pressurize and carry stone roller, binder removal in 35 seconds;
B) one section mixing: in Banbury mixer, add natural rubber, alkene ether, terpine resin after plasticating, 50 rev/mins of Banbury mixer rotating speeds, pressurization 60s carries stone roller, then, drop into zinc oxide, antioxidant 4020, anti-aging agent RD, carbon black, stone roller is carried in pressurization when temperature reaches 125 ℃, add tenderizer, binder removal when causing 155 ℃;
C) two-stage mixing: add one section rubber unvulcanizate and capric acid cobalt in Banbury mixer, press floating weight to carry stone roller in 35 seconds, pressurization 35s carries stone roller, 40 rev/mins of binder removals;
D) add sulphur technique: drop into two-stage mixing glue in Banbury mixer, add common S, accelerator DZ, Resorcinol, FA608, DCP, anti-scorching agent CTP, 30 rev/mins of rotating speeds pressurize and carried stone roller, binder removal in 30 seconds.
Embodiment 2
The carcass sizing material of IPN crosslinking structure, this sizing material is comprised of following composition by weight:
Natural rubber |
100 |
The inferior acid amides of span acid |
1 |
Modified rosin resin |
2 |
Carbon black |
58.0 |
The WP peptizer |
1 |
Zinc oxide |
8 |
The capric acid cobalt |
0.75 |
RD |
1 |
Antioxidant 4020 |
2 |
Resorcinol |
0.8 |
Sulphur |
5 |
Anti-scorching agent CTP |
0.1 |
DCP |
0.1 |
Accelerator DZ |
1 |
FA608 |
4 |
? |
? |
The compounding process of above-mentioned sizing material, the method comprises the steps:
A) plasticate: add natural rubber in Banbury mixer, 50 rev/mins of rotating speeds pressurize and carried stone roller in 40 seconds, pressurize and carry stone roller, binder removal in 35 seconds;
B) one section mixing: in Banbury mixer, add natural rubber, the inferior acid amides of span acid, modified rosin resin after plasticating, 50 rev/mins of Banbury mixer rotating speeds, pressurization 60s carries stone roller, then, drop into zinc oxide, antioxidant 4020, anti-aging agent RD, carbon black, stone roller is carried in pressurization when temperature reaches 125 ℃, add tenderizer, binder removal when causing 155 ℃;
C) two-stage mixing: add one section rubber unvulcanizate and capric acid cobalt in Banbury mixer, press floating weight to carry stone roller in 35 seconds, pressurization 35s carries stone roller, 40 rev/mins of binder removals;
D) add sulphur technique: drop into two-stage mixing glue in Banbury mixer, add common S, accelerator DZ, Resorcinol, FA608, DCP, anti-scorching agent CTP, 30 rev/mins of rotating speeds pressurize and carried stone roller, binder removal in 30 seconds.
Embodiment 3
The carcass glue sizing material of IPN crosslinking structure, this sizing material is comprised of following composition by weight:
Natural rubber |
100 |
Cross-linking type resol |
2 |
Modified rosin resin |
2 |
Carbon black |
58.0 |
The WP peptizer |
1 |
Zinc oxide |
8 |
The capric acid cobalt |
0.75 |
RD |
1 |
Antioxidant 4020 |
2 |
Resorcinol |
0.8 |
Sulphur |
5 |
Anti-scorching agent CTP |
0.1 |
Vulkacit H |
0.2 |
Accelerator DZ |
1 |
FA608 |
4 |
? |
? |
The compounding process of above-mentioned sizing material, the method comprises the steps:
A) plasticate: add natural rubber in Banbury mixer, 50 rev/mins of rotating speeds pressurize and carried stone roller in 40 seconds, pressurize and carry stone roller, binder removal in 35 seconds;
B) one section mixing: in Banbury mixer, add natural rubber, cross-linking type resol, modified rosin resin after plasticating, 50 rev/mins of Banbury mixer rotating speeds, pressurization 60s carries stone roller, then, drop into zinc oxide, antioxidant 4020, anti-aging agent RD, carbon black, stone roller is carried in pressurization when temperature reaches 125 ℃, add tenderizer, binder removal when causing 155 ℃;
C) two-stage mixing: add one section rubber unvulcanizate and capric acid cobalt in Banbury mixer, press floating weight to carry stone roller in 35 seconds, pressurization 35s carries stone roller, 40 rev/mins of binder removals;
D) add sulphur technique: drop into two-stage mixing glue in Banbury mixer, add common S, accelerator DZ, Resorcinol, FA608, vulkacit H, anti-scorching agent CTP, 30 rev/mins of rotating speeds pressurize and carried stone roller, binder removal in 30 seconds.
Above-mentioned example 1, example 2, example 3 test-results data and the conventional data that require are as shown in the table:
The prescription of embodiment 1, embodiment 2, embodiment 3 as can be seen from the above table, 300% stress at definite elongation, tensile strength at yield before and after the patent formulation sizing material is aging, pull apart the elongation performance and be higher than normal sizing material, particularly the bond strength of aging front and back sizing material and steel wire cord is apparently higher than normal carcass glue, meaningfully, steel wire bounding force after example two prescriptions are aging does not only descend, but also be improved to some extent, as seen, the prescription of IPN technology is conducive to produce high-quality tyre.
Embodiment 4
The rubber unvulcanizate that embodiment 1, embodiment 2 or embodiment 3 obtain prepares tire as the carcass glue sizing material of tire.