CN102179952A - Oil palm fruit distribution rolling forming system - Google Patents
Oil palm fruit distribution rolling forming system Download PDFInfo
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- CN102179952A CN102179952A CN2011100629819A CN201110062981A CN102179952A CN 102179952 A CN102179952 A CN 102179952A CN 2011100629819 A CN2011100629819 A CN 2011100629819A CN 201110062981 A CN201110062981 A CN 201110062981A CN 102179952 A CN102179952 A CN 102179952A
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Abstract
The invention relates to a high-efficiency low-energy consumption distribution rolling forming system for rolling and forming large-diameter oil palm fruits. The system consists of a stirring feeding machine, a feeding device, a rolling forming machine and a discharging device, wherein the feeding end of the feeding device is arranged at an outlet below the stirring feeding machine; the discharging end of the feeding device is positioned above the feeding hole of the rolling forming machine; a sealed feeding hopper is arranged between the discharging end of the feeding device and the feeding hole of the rolling forming machine; an opening below the feeding hopper is fixed on the edge of the feeding hole of the rolling forming machine; and the discharging device is arranged at the position of the discharging hole of the rolling forming machine. The system solves the problems of processing difficulty caused by large diameter, non-uniform feeding, low yield and the like, has the advantages that: the system has low cost, effectively improves the using efficiency of the machine, works stably, ensures high yield and is convenient to overhaul and maintain, is suitable for straws, reeds, stalks, wastes, offcuts and fuels, and is more suitable for oil palm fruit stem wastes.
Description
Technical field
Patent of the present invention relates to a kind of oil palm roller-compaction system that really provides and delivers, except to straw, and reed, the pole waste material, rim charge, fuel can roller-compactions, are specially adapted to the waste material grinding forming that oil palm is really extracted oil and, and realize that the energy-conserving and environment-protective offal recycles.Be particularly related to the large diameter make-up machine of a kind of novel energy roller-compaction.
Background technology
A large amount of felling along with modern times former aptitude source, how can be waste material, it is a lot of research staff's development product that rim charge is recycled, patent of the present invention is on original grinding forming machine research and development basis, improve and upgrade, realize that a whole set of full-automatic oily vegetation really grinds and take complete set of equipments by force, there have a lot of machines all can not solve at present to be soft, the viscosity raw material, patent of the present invention is after changing shape (former patent No. ZL 2,009 2 0307648.8), automatic charging and discharging equipment have been increased, solved former patent charging, the shortcoming that discharging speed is slow by per hour 700 ~ 800 kilograms originally, is increased to per hour 2000 ~ 2500 kilograms with output, machinery utilization rate and production efficiency have been improved, make the speed of production of the original material of Board Lot, shortened the time, reduced the loss of the energy.
Summary of the invention
What the purpose of patent of the present invention was to provide a kind of efficient, low power consuming is used for the big oil palm of the roller-compaction diameter roller-compaction system that really provides and delivers.
A kind of oil palm roller-compaction system that really provides and delivers, it is characterized in that: it is by stirring material batcher, pay-off, rolling and forming machine, drawing mechanism: the feed end of pay-off is arranged on the outlet of stirring material batcher below, the discharge end of pay-off is positioned at the top of roller-compaction machine inlet capable, be provided with the feed hopper of sealing between the discharge end of pay-off and the roller-compaction machine inlet capable, the lower opening of feed hopper is fixed on the edge of roller-compaction machine inlet capable, and described drawing mechanism is arranged on the discharging opening place of rolling and forming machine.
Patent of the present invention overcomes the difficulty of present technology and the machine weak point of former grinding forming machine; Problems such as solution major diameter difficult processing, feeding inequality, output is not high, yield rate is low.The patented product is with low cost, effectively improves the service efficiency of machine.Working stability, yield rate height, repair and maintenance are conveniently.Patent of the present invention is novel cheap simultaneously, easy to install, stable equilibrium's property is good, except being applicable to straw, reed, stalk, waste material, rim charge, fuel, more be applicable to oil palm pedicel waste material chopping after stir automatically, evenly feeding automatically, mix roller-compaction, self-emptying, automatic charge one cover complete stream waterline production.Improve the formation efficiency of product service efficiency and material.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 stirs the front view of material batcher for the present invention.
Fig. 3 stirs the vertical view of material batcher for the present invention.
Fig. 4 stirs the side view of material batcher for the present invention.
Fig. 5 is the structural representation of pay-off of the present invention.
Fig. 6 is the structural representation of rolling and forming machine of the present invention.
Fig. 7 is an oil channel structures schematic diagram of the present invention.
Fig. 8 is the structural representation of the inserted flat-die of the present invention.
Label declaration
1 stirs material batcher, 11 hoppers, 12 shafts, 13 first reducing motors, 14 outlets, the 15 pairs of screw threads, 16 bearing blocks;
2 pay-offs, 21 frames, 22 drives, 23 second reducing motors, 24 scraper-type carrier chains, 25 protective covers;
3 rolling and forming machines, 31 heads, 32 outer containers, 33 distribution boxs, 34 transmission gear for electric motor, 35 reductors, 36 drawing mechanisms;
4 drawing mechanisms 4;
51 pinch rollers, 52 square shafts, 53 bearings, 54 main shafts, 55 inserted flat-dies, 56 material collecting discs, 57 material togglings wheel, 58 gear rings, 59 reel bearings, 60 deflector chutes, 61 oil storage tanks, 62 oil strainers, 63 lubricating oil pump oil inlet pipes, 64 lubricating oil pump, 65 oil pump outlet pipes.
The specific embodiment
As shown in Figure 1: the present invention is by stirring material batcher 1, pay-off 2, rolling and forming machine 3, drawing mechanism 4: the feed end of pay-off is arranged on the outlet 14 of stirring material batcher below, the discharge end of pay-off is positioned at the top of roller-compaction machine inlet capable, be provided with the feed hopper of sealing between the discharge end of pay-off and the roller-compaction machine inlet capable, the lower opening of feed hopper is fixed on the edge of roller-compaction machine inlet capable, and described drawing mechanism is arranged on the discharging opening place of rolling and forming machine.Great deal of raw materials poured into stir the material batcher, by stirring the material batcher at the uniform velocity, what continue carries out feed, advances the raw material that stirs and is delivered to rolling and forming machine by pay-off, and the finished product after rolling transports out by drawing mechanism.
Shown in Fig. 2 ~ 4: the described material batcher that stirs comprises hopper 11, shaft 12, first reducing motor 13, described shaft is arranged on the below of hopper inner chamber, the shaft two ends are fixing by the bearing block 16 of hopper both sides, shaft one end is connected with first reducing motor, with the same horizontal plane of shaft or horizontal plane slightly below, be provided with outlet 14 on the sidewall of hopper.In general by stirring material batcher output raw material, has feeding continuously, evenly, the efficient advantages of higher, wherein said shaft is the double helix shaft, described double helix shaft is to be distributed with two screw threads on shaft, and this pair screw thread uses the double helix shaft can reduce machine burden according to the symmetrical distribution of shaft stage casing, to viscosity, soft thing can in liberal supply and uniformity for stirring material.Described outlet is distributed in the both sides of outlet place wall.Because after this pair screw thread be symmetrically distributed to rotate according to the shaft stage casing, raw material all moved to the shaft two ends, so the both sides that outlet is arranged on wall can guarantee the load of raw material.
As shown in Figure 5: described pay-off 2 is the scraper-type charger, and it comprises frame 21, drive 22, second reducing motor 23, scraper-type carrier chain 24; Two drives are arranged on the frame, and the scraper-type carrier chain is walked around the drive at two ends, and second reducing motor is fixed therein on the drive, cover with protective cover 25 on the scraper-type carrier chain and add one to observe door.This technology is a prior art, guarantees the stable of charging, adopts the scraper-type carrier chain to transmit and can guarantee that material is difficult for making raw material to glide.Protection cover cap 25 is set on the scraper-type carrier chain, can reduces the material drop.
As shown in Figure 6: rolling and forming machine comprises: head 31, outer container 32, distribution box 33, transmission gear for electric motor 34, reductor 45, drawing mechanism 36; Transmission gear for electric motor, reductor, head are arranged in the outer container; Transmission gear for electric motor is connected with reductor, and reductor is connected with head, and the top of head is that self-feeding part, below are provided with drawing mechanism; Head comprises pinch roller 51, square shaft 52, bearing 53, main shaft 54, inserted flat-die 55, material collecting disc 56, material toggling wheel 57, gear ring 58, reel bearing 59, deflector chute 60, head is provided with two rotating pinch rollers, two pinch rollers are fixed on the two ends of square shaft, the pinch roller below is fixed with inserted flat-die, the track place of inserted flat-die pinch roller, be provided with discharge opening, be provided with through hole in the middle of the inserted flat-die, main shaft passes through hole and extends on the inserted flat-die, the center fixation of square shaft is on main shaft, main shaft is fixed in the bearing fixing of outer container by the below, below inserted flat-die, be provided with material collecting tank with size such as inserted flat-die, be provided with the edge around the material collecting disc, one side of material collecting disc is along being provided with opening, and be connected with deflector chute, in material collecting disc, be provided with and below material collecting disc, be provided with the material toggling wheel, the material toggling wheel comprises circular base plate and is arranged on ripple tablet corresponding on the circular base plate, material toggling wheel below is provided with a border reel bearing, the outer border of reel bearing is connected with gear ring, and gear ring is connected with the output shaft of drive motors.In the time of electric motor starting, driving the material toggling wheel rotates, the material that the material toggling wheel falls inserted flat-die is allocated to deflector chute, the oil circuit of head adopts existing circulating oil circuit, it comprises oil storage tank 61, oil strainer 62, lubricating oil pump oil inlet pipe 63, lubricating oil pump 64, oil pump outlet pipe 65, the oil storage tank top is provided with each parts of head and communicates, the below of oil storage tank is provided with oil strainer, oil strainer is junctor pump inlet pipe, lubricating oil pump, oil pump outlet pipe successively, and another paragraph header of lubricating oil pump connects the oil storage tank top.Circulating oil circuit is set, makes the machine critical part can fill part lubricating, reduce the parts loss.Rolling and forming machine is that applicant is the modified of the technology of ZL 2,009 2 0307648.8 in the patent No. of application in 2009 among the present invention.
Operation principle of the present invention is as follows: raw material is put into by loading machine and is stirred the material batcher, stir material through the double helix mixer and be assigned to two discharging openings, be fed to the scraper-type charger, raw material is transferred to the grinding forming machine inlet capable by the scraper-type charger, because head adopts pinch roller to rotate, inserted flat-die is fixed, motionless with the pinch roller in traditional rolling and forming machine, the pattern of inserted flat-die motion is compared, patent of the present invention can improve the adaptability of raw material, the maximum gauge that makes chopping send out the broken waste material roller-compaction of alcohol back oil palm pedicel simultaneously reaches 65mm, pinch roller and mould adopt quality material after heat treatment, improve the machine wearability, pinch roller is changed easy, and inserted flat-die is not easy to wear; Reduce machine cost, mechanical stability against short circuit is good.Roll the back finished product and deliver to the upward packing automatically of charging bag by horizontal conveying belt.
Claims (8)
1. oil palm roller-compaction system that really provides and delivers, it is characterized in that: it is by stirring material batcher, pay-off, rolling and forming machine, drawing mechanism: the feed end of pay-off is arranged on the outlet of stirring material batcher below, the discharge end of pay-off is positioned at the top of roller-compaction machine inlet capable, be provided with the feed hopper of sealing between the discharge end of pay-off and the roller-compaction machine inlet capable, the lower opening of feed hopper is fixed on the edge of roller-compaction machine inlet capable, and described drawing mechanism is arranged on the discharging opening place of rolling and forming machine.
2. the oil palm according to claim 1 roller-compaction system that really provides and delivers, it is characterized in that: the described material batcher that stirs comprises hopper, shaft, first reducing motor, described shaft is arranged on the below of hopper inner chamber, the shaft two ends are fixing by the bearing block 16 of hopper both sides, shaft one end is connected with first reducing motor, with the same horizontal plane of shaft or horizontal plane slightly below, be provided with outlet on the sidewall of hopper.
3. the oil palm according to claim 2 roller-compaction system that really provides and delivers, it is characterized in that: described shaft is the double helix shaft, described double helix shaft is for being distributed with two screw threads on shaft, and this pair screw thread is symmetrically distributed according to the shaft stage casing.
4. the oil palm according to claim 2 roller-compaction system that really provides and delivers is characterized in that: described outlet is distributed in the both sides of outlet place wall.
5. the oil palm according to claim 1 roller-compaction system that really provides and delivers, it is characterized in that: described pay-off is the scraper-type charger, and it comprises frame, drive, second reducing motor, scraper-type carrier chain; Two drives are arranged on the two ends of frame, and the scraper-type carrier chain is walked around the drive at two ends, and second reducing motor is fixed therein on the drive.
6. the oil palm according to claim 1 roller-compaction system that really provides and delivers is characterized in that: cover and add one with protective cover on the scraper-type carrier chain and observe door.
7. the oil palm according to claim 1 roller-compaction system that really provides and delivers is characterized in that: head, outer container, distribution box, transmission gear for electric motor, reductor, drawing mechanism; Transmission gear for electric motor, reductor, head are arranged in the outer container; Transmission gear for electric motor is connected with reductor, and reductor is connected with head, and the top of head is that self-feeding part, below are provided with drawing mechanism; Head comprises pinch roller, square shaft, bearing, main shaft, inserted flat-die, material collecting disc, the material toggling wheel, gear ring, the reel bearing, deflector chute, head is provided with two rotating pinch rollers, two pinch rollers are fixed on the two ends of square shaft, the pinch roller below is fixed with inserted flat-die, the track place of inserted flat-die pinch roller, be provided with discharge opening, be provided with through hole in the middle of the inserted flat-die, main shaft passes through hole and extends on the inserted flat-die, the center fixation of square shaft is on main shaft, main shaft is fixed in the bearing fixing of outer container by the below, be provided with the material collecting tank with size such as inserted flat-die below inserted flat-die, be provided with the edge around the material collecting disc, a side of material collecting disc is along being provided with opening, and be connected with deflector chute, be provided with in material collecting disc and be provided with the material toggling wheel below material collecting disc, the material toggling wheel comprises circular base plate and is arranged on ripple tablet corresponding on the circular base plate that material toggling wheel below is provided with a border reel bearing, the outer border of reel bearing is connected with gear ring, and gear ring is connected with the output shaft of drive motors.
8. the oil palm according to claim 7 roller-compaction system that really provides and delivers, it is characterized in that: the oil circuit of head adopts circulating oil circuit, it comprises oil storage tank, oil strainer, lubricating oil pump oil inlet pipe, lubricating oil pump, oil pump outlet pipe, the oil storage tank top is provided with each parts of head and communicates, the below of oil storage tank is provided with oil strainer, junctor pump inlet pipe of oil strainer, lubricating oil pump, oil pump outlet pipe, another paragraph header of lubricating oil pump connects the oil storage tank top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100629819A CN102179952A (en) | 2011-02-28 | 2011-03-16 | Oil palm fruit distribution rolling forming system |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110047748.3 | 2011-02-28 | ||
| CN201110047748 | 2011-02-28 | ||
| CN2011100629819A CN102179952A (en) | 2011-02-28 | 2011-03-16 | Oil palm fruit distribution rolling forming system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102179952A true CN102179952A (en) | 2011-09-14 |
Family
ID=44566331
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011100629819A Pending CN102179952A (en) | 2011-02-28 | 2011-03-16 | Oil palm fruit distribution rolling forming system |
| CN2011200689139U Expired - Lifetime CN202053544U (en) | 2011-02-28 | 2011-03-16 | Delivering, rolling and forming system for oil palm fruit |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200689139U Expired - Lifetime CN202053544U (en) | 2011-02-28 | 2011-03-16 | Delivering, rolling and forming system for oil palm fruit |
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| Country | Link |
|---|---|
| CN (2) | CN102179952A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689453A (en) * | 2012-06-14 | 2012-09-26 | 徐州万国生物能源科技有限公司 | Biomass briquetting set device |
| CN110711691A (en) * | 2019-10-29 | 2020-01-21 | 北京科技大学 | Strip-shaped material sorting device and method |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102179952A (en) * | 2011-02-28 | 2011-09-14 | 许建武 | Oil palm fruit distribution rolling forming system |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101596794A (en) * | 2008-06-05 | 2009-12-09 | 张可维 | A kind of straw extrusion molding machine |
| CN201389444Y (en) * | 2009-01-20 | 2010-01-27 | 刘殿森 | Biomass fuel pelletizer |
| CN201494035U (en) * | 2009-08-10 | 2010-06-02 | 许建武 | Rolling and forming machine |
| CN201538763U (en) * | 2009-10-13 | 2010-08-04 | 广东穗华机械设备有限公司 | Full-automatic oil press |
| CN101797813A (en) * | 2010-01-20 | 2010-08-11 | 浙江大学 | Biomass rodlike fuel preheating and extrusion-molding device |
| CN101914930A (en) * | 2010-09-21 | 2010-12-15 | 煤炭科学研究总院唐山研究院 | Coal mine underground sump cleaner |
| CN201693788U (en) * | 2010-06-17 | 2011-01-05 | 郑继民 | Biomass solidifying and forming machine |
| CN202053544U (en) * | 2011-02-28 | 2011-11-30 | 许建武 | Delivering, rolling and forming system for oil palm fruit |
-
2011
- 2011-03-16 CN CN2011100629819A patent/CN102179952A/en active Pending
- 2011-03-16 CN CN2011200689139U patent/CN202053544U/en not_active Expired - Lifetime
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101596794A (en) * | 2008-06-05 | 2009-12-09 | 张可维 | A kind of straw extrusion molding machine |
| CN201389444Y (en) * | 2009-01-20 | 2010-01-27 | 刘殿森 | Biomass fuel pelletizer |
| CN201494035U (en) * | 2009-08-10 | 2010-06-02 | 许建武 | Rolling and forming machine |
| CN201538763U (en) * | 2009-10-13 | 2010-08-04 | 广东穗华机械设备有限公司 | Full-automatic oil press |
| CN101797813A (en) * | 2010-01-20 | 2010-08-11 | 浙江大学 | Biomass rodlike fuel preheating and extrusion-molding device |
| CN201693788U (en) * | 2010-06-17 | 2011-01-05 | 郑继民 | Biomass solidifying and forming machine |
| CN101914930A (en) * | 2010-09-21 | 2010-12-15 | 煤炭科学研究总院唐山研究院 | Coal mine underground sump cleaner |
| CN202053544U (en) * | 2011-02-28 | 2011-11-30 | 许建武 | Delivering, rolling and forming system for oil palm fruit |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689453A (en) * | 2012-06-14 | 2012-09-26 | 徐州万国生物能源科技有限公司 | Biomass briquetting set device |
| CN110711691A (en) * | 2019-10-29 | 2020-01-21 | 北京科技大学 | Strip-shaped material sorting device and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN202053544U (en) | 2011-11-30 |
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Application publication date: 20110914 |