CN102157318B - Energy-saving lamp production process - Google Patents
Energy-saving lamp production process Download PDFInfo
- Publication number
- CN102157318B CN102157318B CN 201110053397 CN201110053397A CN102157318B CN 102157318 B CN102157318 B CN 102157318B CN 201110053397 CN201110053397 CN 201110053397 CN 201110053397 A CN201110053397 A CN 201110053397A CN 102157318 B CN102157318 B CN 102157318B
- Authority
- CN
- China
- Prior art keywords
- electronic component
- saving lamp
- pcb
- energy
- circuit board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/30—Vessels; Containers
- H01J61/32—Special longitudinal shape, e.g. for advertising purposes
- H01J61/327—"Compact"-lamps, i.e. lamps having a folded discharge path
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention discloses an energy-saving lamp production process. The energy-saving lamp production process is characterized by comprising the following steps of: carrying out mechanical placement or package on an electronic component on a PCB (Printed Circuit Board) by adopting AI/SMT (Artificial Intelligence/Surface Mounting Technology) equipment; welding and fixing the electronic component connected to the PCB in a placement way by adopting a reflow machine; shaping the pin length of the electronic component into an appropriate length by adopting shaping equipment according to the requirements on PCB thickness and an IPC (Industrial Personal Computer) standard for the length of a pin extending out of a plate bottom of the electronic component; stably transferring the PCB in the step B into a wave soldering machine to weld the electronic component connected to the PCB in a package way by adopting a parallel transfer machine; assembling the completely welded PCB in the step C with a lamp cap and a lamp tube into an energy-saving lamp; testing through ICT/ATE (Integrated Circuit Tester/Automatic Test Equipment), and then spraying codes; and packaging. The invention aims at providing the energy-saving lamp production process which has the advantages of simple process, high production efficiency, good product quality and relatively lower production cost.
Description
Technical field
The present invention relates to a kind of energy-saving lamp production process.
Background technology
At present the production technology of electricity-saving lamp is generally: AI SMT-Reflow Soldering-long pin plug-in unit-manual wicking-cutting-mistakes wave-soldering-mould shell bat printing-assembling-wear out-pack.Wherein the manual wicking behind the long pin plug-in unit and cutting are two operations that affect the quality maximum in the present energy-saving lamp production process; The plastic bat printing is then because the volatilization of printing ink causes harmful effect to environment and operator.Often cause inefficiency and quality bad.
Summary of the invention
The objective of the invention is provides a kind of technique simple in order to overcome weak point of the prior art, and production efficiency is high, good product quality, the energy-saving lamp production process that production cost is relatively low.
In order to achieve the above object, the present invention adopts following scheme:
A kind of energy-saving lamp production process is characterized in that may further comprise the steps:
A, employing AI/SMT equipment carry out mechanical paster or plug-in unit with electronic component at the PCB circuit board;
B, employing reflow machine are welded and fixed the electronic component that is connected on the PCB circuit board in the paster mode;
C, according to PCB thickness and IPC standard to the electronic component plate at the bottom of the requirement of protrution, adopt shaping device that electronic component pin length is shaped to appropriate length;
D, employing capable of parallel moving carrier aircraft are steadily sent into crest welder to welding with the electronic component on the plug-in unit mode connection PCB circuit board with the PCB circuit board among the step B;
E, PCB circuit board and lamp holder, the light tube group that welding among the step C is good are dressed up electricity-saving lamp;
Coding after F, the process ICT/ATE test, packing gets final product.
Aforesaid a kind of energy-saving lamp production process is characterized in that electricity-saving lamp can also be sampled aging in the step e before coding.
Aforesaid a kind of energy-saving lamp production process is characterized in that whether the ICT/ATE test is for existing open circuit in the test PCB circuit board, short circuit, the mistake weldering of electronic component, the solder skip of electronic component or Short Item in the step e.
The capable of parallel moving carrier aircraft that adopts among the present invention is that city of Kunshan prosperous an ancient unit of weight equal to 20 or 24 *taels of silver state luxuriant automation Science and Technology Ltd. produces;
The shaping device that adopts among the present invention is that the Dongguan City small house step multifunction electronic component pins automatic moulding (shaping) of shortcut automation equipment factory prescinds machine.
AI described in the present invention is that SMT is exactly surface installation technique, ICT with machine Auto-mounting element: mainly be that rosin joint, solder skip, the survey of testing electronic element is anti-, break-make etc.; ATE: mainly be the function of test product, belong to functional test.
In sum, beneficial effect of the present invention:
One, element short leg shaping among the present invention: adopt shaping device, according to PCB thickness and IPC standard to the electronic product element plate at the bottom of protrution require component pins length is shaped to appropriate length, thereby realize short pin plug-in unit.
Two, the mode that connects wave-soldering by the capable of parallel moving carrier aircraft, making pcb board behind the short pin plug-in unit steadily enter crest welder welds, thereby cancel these two operations that have a strong impact on product quality of manual wicking and cutting, both promoted product quality, also promoted production efficiency.
Three, by ICT ATE test, the check product reliability replaces traditional aging technique with the high-tech detection method, has more science, realizes the effect that sampling is aging or cancellation is aging, has both saved cost, shortens the production cycle again.
Four, replace bat printing with coding.Because printing ink is open during bat printing, after the volatilization environment and operating personnel there are certain harmful effect, the printing ink of coding then is complete closed, can not produce harmful effect to environment and operating personnel.More than the speed of coding is also fast again than bat printing, promoted production efficiency.
Embodiment
Below in conjunction with embodiment the present invention is described further:
Embodiment 1
Energy-saving lamp production process of the present invention may further comprise the steps:
A, employing AI/SMT equipment carry out mechanical paster or plug-in unit with electronic component at the PCB circuit board;
B, employing reflow machine are welded and fixed the electronic component that is connected on the PCB circuit board in the paster mode;
C, according to PCB thickness and IPC standard to the electronic component plate at the bottom of the requirement of protrution, adopt shaping device that electronic component pin length is shaped to appropriate length;
D, employing capable of parallel moving carrier aircraft are steadily sent into crest welder to welding with the electronic component on the plug-in unit mode connection PCB circuit board with the PCB circuit board among the step B;
E, PCB circuit board and lamp holder, the light tube group that welding among the step C is good are dressed up electricity-saving lamp;
Coding after F, the process ICT/ATE test, packing gets final product.
Among the present invention in the step e electricity-saving lamp before coding, can also sample aging.Whether the ICT/ATE test is for existing open circuit in the test PCN circuit board, short circuit, the mistake weldering of electronic component, the solder skip of electronic component or Short Item.
Claims (3)
1. energy-saving lamp production process is characterized in that may further comprise the steps:
A, employing AI/SMT equipment carry out mechanical paster or plug-in unit with electronic component at the PCB circuit board;
B, employing reflow machine are welded and fixed the electronic component that is connected on the PCB circuit board in the paster mode;
C, according to PCB thickness and IPC standard to the electronic component plate at the bottom of the requirement of protrution, adopt shaping device that electronic component pin length is shaped to appropriate length;
D, employing capable of parallel moving carrier aircraft are steadily sent into crest welder to welding with the electronic component on the plug-in unit mode connection PCB circuit board with the PCB circuit board among the step B;
E, PCB circuit board and lamp holder, the light tube group that welding among the step C is good are dressed up electricity-saving lamp;
Coding after F, the process ICT/ATE test, packing gets final product;
Wherein said AI is with machine Auto-mounting element; SMT is surface installation technique; ICT: anti-, the break-make of rosin joint, solder skip, survey that mainly is testing electronic element; ATE: mainly be the function of test product, belong to functional test.
2. a kind of energy-saving lamp production process according to claim 1 is characterized in that electricity-saving lamp can also be sampled aging in the step e before coding.
3. a kind of energy-saving lamp production process according to claim 1 is characterized in that whether the ICT/ATE test is for existing open circuit in the test PCB circuit board, short circuit, the mistake weldering of electronic component, the solder skip of electronic component or Short Item in the step e.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110053397 CN102157318B (en) | 2011-03-07 | 2011-03-07 | Energy-saving lamp production process |
| PCT/CN2012/071419 WO2012119511A1 (en) | 2011-03-07 | 2012-02-22 | Manufacturing process of energy-saving lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110053397 CN102157318B (en) | 2011-03-07 | 2011-03-07 | Energy-saving lamp production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102157318A CN102157318A (en) | 2011-08-17 |
| CN102157318B true CN102157318B (en) | 2013-01-02 |
Family
ID=44438740
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110053397 Expired - Fee Related CN102157318B (en) | 2011-03-07 | 2011-03-07 | Energy-saving lamp production process |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN102157318B (en) |
| WO (1) | WO2012119511A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102157318B (en) * | 2011-03-07 | 2013-01-02 | 中山市澳克士照明电器有限公司 | Energy-saving lamp production process |
| CN102832086A (en) * | 2012-09-04 | 2012-12-19 | 宿州市晨晖电气照明有限公司 | Production process of electric energy saving lamp |
| CN103042361A (en) * | 2012-11-10 | 2013-04-17 | 山东骏风电子有限公司 | Processing technique of light emitting diode (LED) lamp |
| CN103021766A (en) * | 2012-11-30 | 2013-04-03 | 陈继顺 | Production technology process of integral all-plastic spiral serial energy-saving lamps |
| TWI532032B (en) | 2013-09-30 | 2016-05-01 | 聯詠科技股份有限公司 | Power saving method and related wave-shaping circuit |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201252089Y (en) * | 2008-07-24 | 2009-06-03 | 横店得邦电子有限公司 | Connection structure for an energy-saving lamp tube guide wire and a PCB |
| CN101592299A (en) * | 2008-05-30 | 2009-12-02 | 南通晶光电子科技有限公司 | High energy-saving electronic illuminating lamp of electric vehicle |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2303700Y (en) * | 1997-07-08 | 1999-01-13 | 费水福 | Integral vertical fully-automatic tin-soldering apparatus |
| US20060072310A1 (en) * | 2004-10-04 | 2006-04-06 | Comart Corporation | Flashlight |
| CN200992021Y (en) * | 2006-12-13 | 2007-12-19 | 厦门同智科技有限公司 | Rotary code-spraying marking system |
| US20080174998A1 (en) * | 2007-01-24 | 2008-07-24 | Chang Hung-Shen | Emergency lamp having energy-saving effect |
| CN101930038A (en) * | 2009-06-22 | 2010-12-29 | 纬创资通股份有限公司 | Test system and test method for surface mounting equipment |
| CN102157318B (en) * | 2011-03-07 | 2013-01-02 | 中山市澳克士照明电器有限公司 | Energy-saving lamp production process |
-
2011
- 2011-03-07 CN CN 201110053397 patent/CN102157318B/en not_active Expired - Fee Related
-
2012
- 2012-02-22 WO PCT/CN2012/071419 patent/WO2012119511A1/en active Application Filing
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101592299A (en) * | 2008-05-30 | 2009-12-02 | 南通晶光电子科技有限公司 | High energy-saving electronic illuminating lamp of electric vehicle |
| CN201252089Y (en) * | 2008-07-24 | 2009-06-03 | 横店得邦电子有限公司 | Connection structure for an energy-saving lamp tube guide wire and a PCB |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2012119511A1 (en) | 2012-09-13 |
| CN102157318A (en) | 2011-08-17 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Qu Woju Inventor after: Pan Zhenhua Inventor after: Wang Chun Inventor before: Zheng Meifeng |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHENG MEIFENG TO: OU WOJU PAN ZHENHUA WANG CHUN |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20140307 |