CN102145410B - Battery case cutting machine and method - Google Patents

Battery case cutting machine and method Download PDF

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Publication number
CN102145410B
CN102145410B CN2010102692174A CN201010269217A CN102145410B CN 102145410 B CN102145410 B CN 102145410B CN 2010102692174 A CN2010102692174 A CN 2010102692174A CN 201010269217 A CN201010269217 A CN 201010269217A CN 102145410 B CN102145410 B CN 102145410B
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China
Prior art keywords
guide rail
battery
vertical guide
cast
cutting
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Expired - Fee Related
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CN2010102692174A
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CN102145410A (en
Inventor
何一鸣
刘湘路
刘德元
文成
刘德仿
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JIANGSU RABILY INDUSTRY Co Ltd
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JIANGSU RABILY INDUSTRY Co Ltd
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Abstract

The invention discloses a battery case cutting machine and method. A set of intelligent control system is formed by installing a programmable controller on an electrical appliance and installing sensors in several relevant positions. A mechanical structure comprises a horizontal guide rail and a vertical guide rail which form an angle of 90 DEG, wherein the horizontal guide rail and the vertical guide rail are respectively provided with a battery pushing block with a cylinder; the edges of the horizontal guide rail and the vertical guide rail are respectively provided with at least one cutting saw; and the opposite side of at least one of the cutting saws is provided with an adjustable cylinder pressing device for adjusting the width for a battery to pass through and the pressing degree. In the device, advanced cylinders/linear guide rails are combined into a power transferring battery which has the advantages of no pollution, low noise, safety, reliability, low fault rate, stability, energy saving and environment friendliness. Therefore, the battery case cutting machine disclosed by the invention realizes the purpose of cutting a battery case, has the advantages of compact and smart structure and lower cost, and is easy to manufacture.

Description

Battery case cutting machine and method thereof
Technical field
The invention belongs to the battery retracting device, particularly a kind of battery case cutting machine and method thereof.
Background technology
Small-sized secondary batteries is used at present more have NI-G, ni-mh and lithium ion battery; Cadmium in the nickel-cadmium cell is one of heavy metal element of the strict control of environmental protection; Organic bath in the lithium ion battery; The heavy metals such as auxiliary material copper of alkali in NI-G, the Ni-MH battery and manufacturing battery all constitute the pollution to environment.Small-sized secondary batteries domestic use total amount at present has only several hundred million, and most of volume is less, and the refuse battery value is lower; Add to use and disperse; The overwhelming majority is done domestic rubbish disposal, and its recovery exists cost and managerial problem, and also there is certain technical problem in regeneration.
Current in the world old and useless battery treatment mode roughly has three kinds: solidify buried, deposit in abandoned mine well, recycling.
1. solidify buried, deposit in the abandoned mine well: refuse battery generally all transports special poisonous, Harmful Waste landfill yard to, but this way not only spends too big but also cause waste, because the utility that much can make raw material is wherein still arranged.
2. recycle
(1) heat treatment
For example: there is the factory of the special processing and utilization used batteries of two families in Switzerland, and the method that Bart's lek company takes is to be sent in the stove after used batteries are ground to heat, and at this moment can extract the mercury that volatilizes, and zinc also evaporated when temperature was higher, and it is precious metal equally.Become the required manganeisen of steel-making after iron and the manganese fusion.This factory can process 2000 tons of refuse batteries in 1 year, can obtain 780 tons of manganeisens, 400 tons of kirsites and 3 tons of mercury.Another factory of family directly extracts ferro element from battery, and metal mixtures such as manganese oxide, zinc oxide, cupric oxide and nickel oxide are sold as scrap metal.But, heat-treating methods cost is higher, and Switzerland also regulation collects a small amount of refuse battery to every battery buyer and processes special-purpose expense.
(2) " wet process "
For example: suburb nearby, Magdeburg one " wet process " under construction device; Here except that lead accumulator; All kinds of batteries all are dissolved in sulfuric acid, from solution, extract various metals by ion exchange resin then, and the raw material ratio heat treatment method that obtains in this way is pure; Therefore price is higher on market, and the various materials that comprise in the battery have 95% can both extract.Wet process can be saved letter sorting link (because letter sorting is manual operations, can increase cost).This covering device annual working ability of Magdeburg can reach 7500 tons, though its cost is slightly higher than burying method, valuable raw material is unlikely to be abandoned, and does not also pollute the environment.
(3) vacuum heat method
For example: the vacuum heat method of German A Erte company development also wants cheap; But this at first need sort out nickel-cadmium cell in refuse battery, and refuse battery heats in a vacuum, and wherein mercury evaporates rapidly; Can it be reclaimed; Then surplus stock is ground, extract metallic iron, from remaining powder, extract nickel and manganese again with magnet.The cost of one ton of refuse battery of this processing is less than 1500 marks (by the exchange rate is 4.7148 to calculate, and is roughly equal to 7072 yuans)!
Meanwhile, the recovery technology of waste and old lithium (ion) battery relates to a plurality of sport technique segments, is one of key link in the whole recovery process to the shell cutting of old and useless battery.At present; Domestic to the recovery of waste and old lithium (ion) battery adopt basically to be that pulverizer is whole pulverize; And then take various classification such as physics, chemical treatment, the recovery way of screening; Operating efficiency is low and unhygienic, and still needleless is to mechanism or the device of batch waste and old lithium (ion) battery recycling with the shell cutting.
In view of this, those skilled in the art provide a kind of simple in structure to the problems referred to above, and operation is convenient, and battery case cutting machine and method thereof with low cost.
Summary of the invention
The object of the present invention is to provide a kind of battery case cutting machine and method thereof; Constitute by two linear battery guide rails, three cast-cutting saws, two guide rail width adjusting mechanism and two cylinder/four mechanisms such as linear guides combination; Compact conformation is ingenious, is easy to make, and cost is lower.This device adopts advanced cylinder/linear guides to be combined as power and carries battery, and pollution-free, noise is low, and is safe and reliable, and fault rate is low, and is reliable and stable, energy-conserving and environment-protective.So the present invention has realized carrying out the cutting of waste lithium cell shell, and simple in structure, operation is convenient, and purpose with low cost.
The recovery processing technique of waste and old lithium (ion) battery comprises a plurality of sport technique segments such as " battery sterilization ", " the surplus discharge of electricity of battery ", " battery arranging order ", " electrode material is peeled off ".The purpose of this device be in the last one procedure the shell of waste and old lithium (ion) battery of arranging order carry out the automation cutting so that accomplish in the next procedure aluminium foil shell, Copper Foil inner core and electrolysis material are carried out reclaimer operation.
Technical scheme of the present invention is following:
The present invention provides a kind of battery case cutting machine; Comprise the horizontal guide rail and the vertical guide rail that are in 90 degree; Be equipped with the battery pushing block of band cylinder on said horizontal guide rail and the vertical guide rail; Be equipped with at least one cast-cutting saw on said horizontal guide rail and the vertical guide rail limit, the opposite of at least one said cast-cutting saw is provided with adjustable cylinder hold down gag, with adjustment battery width that passes through and the degree that compresses.
Preferably, said horizontal guide rail edge is provided with at least one cast-cutting saw, and the both sides of said vertical guide rail respectively are provided with at least one cast-cutting saw.
Preferably, said cast-cutting saw is provided with seal bootr, imports and exports air curtain is set, and the blower fan exhausting is adopted on top, keeps indoor negative pressure.
Preferably, the saw blade of said cast-cutting saw is diameter 75mm, the standard saw blade of thick 0.5mm.
Preferably, the width 4 to 7cm (coarse adjustment in advance) of said battery motion guide rail, height 1cm
Preferably, said guide rail is a stainless steel material.
The present invention also provides a kind of battery case cutting method, adopts above-mentioned battery case cutting machine, may further comprise the steps:
(1) places the initial position of battery to the said horizontal guide rail;
(2) said vertical guide rail is delivered on the one side of cutting said battery of the said cast-cutting saw on the said horizontal guide rail then;
(3) the said cast-cutting saw on the said vertical guide rail cuts two opposite sides in addition of said battery respectively, delivers to discharging opening then.Said step comprises in (2):
(21) the battery pushing block on the said horizontal guide rail promotes the said cast-cutting saw place of said battery to the said horizontal guide rail;
(22) adjustment of the spring attachment on said horizontal guide rail horizontal guide rail width-adjusting cylinder hold down gag clamps said battery;
(23) one side of cutting said battery of the said cast-cutting saw on the said horizontal guide rail;
(24) the adjustable cylinder hold down gag on the said horizontal guide rail unclamps said battery;
(25) the battery pushing block on the said horizontal guide rail promotes said battery to said vertical guide rail.
Said step comprises in (3):
(31) the battery pushing block on the said vertical guide rail promotes the said cast-cutting saw place of said battery to the said vertical guide rail;
(32) adjustable cylinder hold down gag adjustment vertical guide rail width on the said vertical guide rail clamps said battery;
(33) cast-cutting saw on the said vertical guide rail cuts two opposite sides in addition of said battery respectively;
(34) adjustable cylinder hold down gag unclamps said battery on the said vertical guide rail;
(35) the battery pushing block on the said vertical guide rail promotes said battery to discharging opening.
Owing to adopted above-mentioned technology; Compared with prior art, apparatus of the present invention are made up of two linear battery guide rails, three cast-cutting saws, two guide rail width adjusting mechanism and two cylinder/four mechanisms such as linear guides combination, and compact conformation is ingenious; Be easy to make, cost is lower.This device adopts advanced cylinder/linear guides to be combined as power and carries battery, and pollution-free, noise is low, and is safe and reliable, and fault rate is low, and is reliable and stable, energy-conserving and environment-protective.
Battery drags forward through cylinder on guide rail, gets into horizontal guide rail in order, when arriving at adjustable cylinder hold down gag mechanism place; Be adjusted to the width of battery at the width of cylinder pressure effect lower guideway; Battery is clamped by guide rail, and the cast-cutting saw that is turning round in both sides always cuts the both sides of battery, simultaneously; Battery on the adjustable cylinder hold down gag effect lower guideway is promoting forward always; When arriving the horizontal guide rail top, the cylinder on the vertical direction/linear guides combination will promote battery and vertically continue to move ahead, and the cast-cutting saw that is installed on this guide rail cuts top (or low side) face of battery; In the cutting process of this face, adjustable cylinder hold down gag is to the same effect of guide rail width adjusting mechanism performance.After cutting was accomplished, battery was derived from discharging opening, got into next process.
Further specify the application below in conjunction with accompanying drawing and embodiment.
Description of drawings
Fig. 1 is the stereogram of battery case cutting machine of the present invention;
Fig. 2 is the vertical view of the battery case cutting machine duty among the embodiment;
Fig. 3 is the vertical view of the battery case cutting machine duty among the embodiment;
Fig. 4 is the vertical view of the battery case cutting machine duty among the embodiment;
Fig. 5 is the cutting position sketch map of the waste lithium cell shell among the embodiment;
Fig. 6 is the cutting position sketch map of the waste lithium cell shell among the embodiment;
Fig. 7 is the stereogram of the battery case cutting machine duty among the embodiment;
Fig. 8 is the partial perspective view of the battery case cutting machine duty among the embodiment;
Fig. 9 is the partial perspective view of the battery case cutting machine duty among the embodiment;
Figure 10 is the partial perspective view of the battery case cutting machine duty among the embodiment;
Figure 11 is the battery case cutting method flow chart among the embodiment.
Reference numeral
1 is battery, and 2 is horizontal guide rail, and 3 is vertical guide rail, and 4 is cylinder, and 5 is the battery pushing block, and 6 is cast-cutting saw, and 7 is adjustable cylinder hold down gag.
The specific embodiment
Introduce specific embodiment of the present invention through Fig. 1 to 11 below.
Embodiment 1
Shown in Fig. 1 to 10; A kind of battery case cutting machine of the present invention; Comprise the horizontal guide rail 2 and vertical guide rail 3 that are in 90 degree; Be equipped with the battery pushing block 5 of band cylinder 4 on said horizontal guide rail 2 and the vertical guide rail 3, be equipped with at least one cast-cutting saw 6 on said horizontal guide rail 2 and vertical guide rail 3 limits, the opposite of said cast-cutting saw 6 is provided with the adjustable cylinder hold down gag 7 of adjustment.Said horizontal guide rail 2 edges are provided with at least one cast-cutting saw 6, and the both sides of said vertical guide rail 3 respectively are provided with at least one cast-cutting saw 6.Said cast-cutting saw 6 is provided with seal bootr, imports and exports air curtain is set, and the blower fan exhausting is adopted on top, keeps indoor negative pressure.The saw blade of said cast-cutting saw 6 is diameter 75mm, the standard saw blade of thick 0.5mm.
Shown in figure 11, the present invention also provides a kind of battery case cutting method, adopts above-mentioned battery case cutting machine, may further comprise the steps:
(1) places the initial position (as shown in Figure 2) of waste lithium cell to the said horizontal guide rail 2;
(2) said vertical guide rail 3 (like Fig. 3, Fig. 7, Fig. 8 and shown in Figure 9) is delivered on one side of the said waste lithium cell of 6 cuttings of the said cast-cutting saw on the said horizontal guide rail 2 then;
(3) the said cast-cutting saw 6 on the said vertical guide rail 3 cuts two opposite sides in addition of said waste lithium cell respectively, delivers to discharging opening (shown in figure 10) then.
Said step comprises in (2):
(21) the battery pushing block on the said horizontal guide rail 25 promotes said cast-cutting saw 6 places of said waste lithium cell to the said horizontal guide rail 2;
(22) adjustable cylinder hold down gag 7 adjustment horizontal guide rails 2 width on the said horizontal guide rail 2 clamp said waste lithium cell;
(23) one side of the said waste lithium cell of 6 cuttings of the said cast-cutting saw on the said horizontal guide rail 2;
(24) adjustable cylinder hold down gag 7 unclamps said waste lithium cell on the said horizontal guide rail 2;
(25) the battery pushing block on the said horizontal guide rail 25 promotes said waste lithium cell to said vertical guide rail 3.
Said step comprises in (3):
(31) the battery pushing block on the said vertical guide rail 35 promotes said cast-cutting saw 6 places of said waste lithium cell to the said vertical guide rail 3;
(32) the 7 adjustment vertical guide rails of the adjustable cylinder hold down gag on the said vertical guide rail 3,3 width clamp said waste lithium cell;
(33) cast-cutting saw 6 on the said vertical guide rail 3 cuts two opposite sides in addition of said waste lithium cell respectively;
(34) the adjustable cylinder hold down gag 7 on the said vertical guide rail 3 unclamps said waste lithium cell;
(35) the battery pushing block on the said vertical guide rail 35 promotes said waste lithium cell to discharging opening.
In actual the use, this device is made up of two linear battery rail plates, three cast-cutting saws, two guide rail width adjusting mechanism and two cylinder/four mechanisms such as linear guides combination.Article two, linear battery guide rail is spent at an angle of 90, and a cast-cutting saw wherein is installed on the guide rail of horizontal direction, and a cast-cutting saw is respectively installed in the both sides of the guide rail of vertical direction.The saw blade of cast-cutting saw is diameter 75mm, the standard saw blade of thick 0.5mm.The cast-cutting saw fixed-site is installed adjustable cylinder hold down gag on the opposite of cast-cutting saw, with the width of adjustment guide rail.Cast-cutting saw is isolated from the outside with a seal bootr, imports and exports air curtain is set, and the blower fan exhausting is adopted on top, keeps indoor negative pressure.Guide rail is made with stainless steel material.(the black dotted lines position is an otch).
Adjustable cylinder hold down gag width adjusting mechanism among the present invention is in order to the width of adjustment guide rail, to guarantee that battery is in stable state when cast-cutting saw is worked; Use cylinder/linear guides combination to drag battery and on linear guides, move, and realize that battery changes direction along 90 ° of angles; The cutting of battery fixed position, constant depth; Floating type hunting gear moves freely, steadily battery on linear guides; Adjustable cylinder hold down gag battery hold-down mechanism makes the battery cut surface be close to machined surface.
Battery drags forward through cylinder on guide rail; After battery got into horizontal guide rail in order, when arriving at adjustable cylinder hold down gag mechanism place, width was adjusted to the width of battery under the effect of cylinder; Battery is clamped by guide rail, and the cast-cutting saw that turns round in both sides always cuts the both sides of battery.Simultaneously; Cylinder makes up to cooperate with linear guides the battery on the guide rail is promoted forward; When arriving the horizontal guide rail top, the cylinder on the vertical direction will promote battery vertically to be continued to move ahead, and the cast-cutting saw that is installed on this guide rail cuts top (or low side) face of battery; In the cutting process of this face, the effect that the performance of guide rail width adjusting mechanism is same.After cutting was accomplished, battery was derived from discharging opening, got into the manual stripping operation of tearing open.
To sum up can know; Owing to adopted above-mentioned technology; A plurality of or whole during the application has the following advantages: apparatus of the present invention are made up of two linear battery guide rails, three cast-cutting saws, two guide rail width adjusting mechanism and two cylinder/four mechanisms such as linear guides combination; Compact conformation is ingenious, is easy to make, and cost is lower.This device adopts advanced cylinder/linear guides to be combined as power and carries battery, and pollution-free, noise is low, and is safe and reliable, and fault rate is low, and is reliable and stable, energy-conserving and environment-protective.
Above-described embodiment only is used to explain technological thought of the present invention and characteristics; Its purpose is to make those skilled in the art can understand content of the present invention and implements according to this; Can not only limit claim of the present invention with present embodiment; Be all equal variation or modifications of doing according to disclosed spirit, still drop in the claim of the present invention.

Claims (11)

1. battery case cutting method; The battery case cutting machine that adopts comprises the horizontal guide rail (2) and vertical guide rail (3) that is in 90 degree; Be equipped with the battery pushing block (5) of band cylinder (4) on said horizontal guide rail (2) and the vertical guide rail (3); Said horizontal guide rail (2) edge is provided with at least one cast-cutting saw (6), and said vertical guide rail (3) both sides respectively are provided with at least one cast-cutting saw (6), and the opposite of at least one said cast-cutting saw (6) is provided with adjustable cylinder hold down gag (7); With adjustment battery width that passes through and the degree that compresses, it is characterized in that: may further comprise the steps:
(1) places battery and arrive the initial position on the said horizontal guide rail (2);
(2) said vertical guide rail (3) is delivered on one side of the said battery of the cutting of the said cast-cutting saw (6) on the said horizontal guide rail (2) then;
(3) the said cast-cutting saw (6) on the said vertical guide rail (3) cuts two opposite sides in addition of said battery respectively, delivers to discharging opening then.
2. a kind of battery case cutting method as claimed in claim 1 is characterized in that: said cast-cutting saw (6) is provided with seal bootr, imports and exports air curtain is set, and the blower fan exhausting is adopted on top, keeps indoor negative pressure.
3. like claim 1 or 2 arbitrary described a kind of battery case cutting methods, it is characterized in that: the saw blade of said cast-cutting saw (6) is diameter 75mm, the standard saw blade of thick 0.5mm.
4. battery case cutting method as claimed in claim 3 is characterized in that: said step comprises in (2):
(21) the said battery of the promotion of the battery pushing block (5) on the said horizontal guide rail (2) is located to the said cast-cutting saw (6) on the said horizontal guide rail (2);
(22) adjustment of the adjustable cylinder hold down gag (7) on the said horizontal guide rail (2) horizontal guide rail (2) width clamps said battery;
(23) one side of the said battery of the cutting of the said cast-cutting saw (6) on the said horizontal guide rail (2);
(24) the adjustable cylinder hold down gag (7) on the said horizontal guide rail (2) unclamps said battery;
(25) the battery pushing block (5) on the said horizontal guide rail (2) promotes said battery to said vertical guide rail (3).
5. battery case cutting method as claimed in claim 4 is characterized in that: said step comprises in (3):
(31) the said battery of the promotion of the battery pushing block (5) on the said vertical guide rail (3) is located to the said cast-cutting saw (6) on the said vertical guide rail (3);
(32) adjustment of the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) vertical guide rail (3) width clamps said battery;
(33) cast-cutting saw (6) on the said vertical guide rail (3) cuts two opposite sides in addition of said battery respectively;
(34) the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) unclamps said battery;
(35) the battery pushing block (5) on the said vertical guide rail (3) promotes said battery to discharging opening.
6. battery case cutting method as claimed in claim 3 is characterized in that: said step comprises in (3):
(31) the said battery of the promotion of the battery pushing block (5) on the said vertical guide rail (3) is located to the said cast-cutting saw (6) on the said vertical guide rail (3);
(32) adjustment of the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) vertical guide rail (3) width clamps said battery;
(33) cast-cutting saw (6) on the said vertical guide rail (3) cuts two opposite sides in addition of said battery respectively;
(34) the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) unclamps said battery;
(35) the battery pushing block (5) on the said vertical guide rail (3) promotes said battery to discharging opening.
7. a kind of battery case cutting method as claimed in claim 3 is characterized in that: the width 4 of said horizontal guide rail and said vertical guide rail is to 7cm, height 1cm.
8. a kind of battery case cutting method as claimed in claim 7 is characterized in that: said guide rail is a stainless steel material.
9. like claim 1,2,7 or 8 arbitrary described battery case cutting methods, it is characterized in that: said step comprises in (2):
(21) the said battery of the promotion of the battery pushing block (5) on the said horizontal guide rail (2) is located to the said cast-cutting saw (6) on the said horizontal guide rail (2);
(22) adjustment of the adjustable cylinder hold down gag (7) on the said horizontal guide rail (2) horizontal guide rail (2) width clamps said battery;
(23) one side of the said battery of the cutting of the said cast-cutting saw (6) on the said horizontal guide rail (2);
(24) the adjustable cylinder hold down gag (7) on the said horizontal guide rail (2) unclamps said battery;
(25) the battery pushing block (5) on the said horizontal guide rail (2) promotes said battery to said vertical guide rail (3).
10. battery case cutting method as claimed in claim 9 is characterized in that: said step comprises in (3):
(31) the said battery of the promotion of the battery pushing block (5) on the said vertical guide rail (3) is located to the said cast-cutting saw (6) on the said vertical guide rail (3);
(32) adjustment of the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) vertical guide rail (3) width clamps said battery;
(33) cast-cutting saw (6) on the said vertical guide rail (3) cuts two opposite sides in addition of said battery respectively;
(34) the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) unclamps said battery;
(35) the battery pushing block (5) on the said vertical guide rail (3) promotes said battery to discharging opening.
11. like claim 1,2,7 or 8 arbitrary described battery case cutting methods, it is characterized in that: said step comprises in (3):
(31) the said battery of the promotion of the battery pushing block (5) on the said vertical guide rail (3) is located to the said cast-cutting saw (6) on the said vertical guide rail (3);
(32) adjustment of the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) vertical guide rail (3) width clamps said battery;
(33) cast-cutting saw (6) on the said vertical guide rail (3) cuts two opposite sides in addition of said battery respectively;
(34) the adjustable cylinder hold down gag (7) on the said vertical guide rail (3) unclamps said battery;
(35) the battery pushing block (5) on the said vertical guide rail (3) promotes said battery to discharging opening.
CN2010102692174A 2010-08-20 2010-08-20 Battery case cutting machine and method Expired - Fee Related CN102145410B (en)

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CN104440998A (en) * 2014-09-30 2015-03-25 四川长虹电器股份有限公司 Mobile terminal shell opening disassembling device
CN105081449A (en) * 2015-08-31 2015-11-25 哈尔滨市华振科技有限责任公司 Annular cutting device and method for lithium ion battery
CN105098283A (en) * 2015-08-31 2015-11-25 哈尔滨市华振科技有限责任公司 Identification device and identification method for cutting track of lithium ion battery with irregular shape
CN105390764B (en) * 2015-11-24 2018-07-06 国联汽车动力电池研究院有限责任公司 The disassembling method of highly pressurised liquid diced system and application thereof, waste and old lithium ion battery
CN109877387B (en) * 2019-01-26 2020-04-21 河南豫光金铅股份有限公司 Dry-type disassembling device of maintenance-free battery

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