The LED insert arrangement
Technical field
The present invention relates to electronic component mounting technology field, especially a kind of LED insert arrangement.
Background technology
Along with science and technology development, the every industrial machine equipment of China also progressively moves towards automation.Inserter on the market mainly adopts vacuum slot to pick up electronic component at present, this inserter structure is often all very complicated, its maintenance cost is higher, enterprise is caused bigger financial pressure, and this inserter is the custom plug-in machine, its scope of application is narrower, does not also have LED custom plug-in machine at present.In addition, these inserter often are difficult to control to the grafting dynamics of special-shaped electronic component, cause the reduction of rate of finished products, cause waste.At present, the market does not also have the LED insert arrangement that maintenance cost is low, the scope of application is big, autopatching is accurate, rate of finished products is higher.
Summary of the invention
The present invention will solve the shortcoming of above-mentioned prior art, and the LED that a kind of maintenance cost is low, the scope of application is big, autopatching is accurate, rate of finished products is higher is provided insert arrangement, satisfies the production demand.
The present invention solves the technical scheme that its technical problem adopts: this LED insert arrangement, comprise workbench, workbench is provided with base plate, the base plate two ends are equipped with supporting bracket, laterally be provided with slide rail, first cylinder between two supporting brackets, slide rail is provided with slide plate, the piston rod of first cylinder is connected with slide plate, slide plate is provided with second cylinder, the piston rod of second cylinder is provided with mounting panel, mounting panel is provided with and picks up clamp system, the workbench that picks up clamp system below be provided with have X, the feed mechanism of Y direction feed function.Workbench has controller, first cylinder, second cylinder, picks up clamp system, feed mechanism and all is connected with controller.Like this, controller sends instruction, picking up clamp system picks up the light-emitting diode clamping, the piston rod contraction of second cylinder will be picked up clamp system and be mentioned, then start first cylinder and feed mechanism, adjust suitable position, the piston rod of second cylinder stretches the grafting light-emitting diode, finishes the plug-in unit flow process one time.
Further, pick up clamp system and comprise the fixed lever that is located on the mounting panel, be connected with clamp on the fixed lever, two inboard legs of clamp are equipped with elastic link, and two elastic links connect by straight pin, and the straight pin below is provided with electromagnet, be provided with armature in this electromagnet, straight pin is fixed on the armature.This elastic link is the spring type connecting rod.Like this, when needs pick up clamping LED, the electromagnet energising, armature moves down in electromagnet, drives straight pin, and the drive elastic link forces clamp to do clamping and moves, and elastic link can play the effect of buffering, damages LED when avoiding clamping.Slide plate is provided with the 3rd cylinder, and second cylinder is located on the piston rod of the 3rd cylinder.Can prolong like this and pick up the distance that clamp system moves up and down, handled easily.Slide plate is a L type slide plate, and the slide plate back side is respectively equipped with slide block for four jiaos, and slide block set is located on the slide rail.
The effect that the present invention is useful is: of the present invention rational in infrastructure, compact, by clamp, elastic link, straight pin,, the interlock effect of armature, electromagnet, feed mechanism and each cylinder, realize the assembling process of accurately picking up, peg graft of light-emitting diode, effectively improve the rate that manufactures a finished product, and each parts among the present invention all are comparatively common parts, cost is relatively low, safeguards also comparatively simply, and is applicable to except that LED the grafting of electronic component mostly.Cost of the present invention is lower, and is simple to operate, practical and convenient, is fit to apply.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is for picking up the structure distribution schematic diagram of clamp system and each cylinder among the present invention;
Fig. 3 is for picking up the structural representation that clamps the mechanism side apparent time among the present invention.
Description of reference numerals: workbench 1, base plate 2, supporting bracket 3, slide rail 4, the first cylinders 5, slide plate 6, slide block 6-1, second cylinder 7, mounting panel 8 picks up clamp system 9, fixed lever 9-1, clamp 9-2, elastic link 9-3, straight pin 9-4, electromagnet 9-5, armature 9-6, feed mechanism 10, drive motors 10-1, leading screw 10-2, guide rail 10-3, the 3rd cylinder 11, controller 12, LED13, printed panel 14.
Embodiment
The invention will be further described below in conjunction with accompanying drawing:
With reference to accompanying drawing: this LED insert arrangement in the present embodiment, comprise workbench 1, workbench 1 upper plate 2, base plate 2 two ends are equipped with supporting bracket 3, laterally be provided with slide rail 4 between two supporting brackets 3, first cylinder 5, slide rail 4 is provided with slide plate 6, the piston rod of first cylinder 5 is connected with slide plate 6, slide plate 6 is provided with the 3rd cylinder 11, the piston rod of the 3rd cylinder 11 is provided with second cylinder 7, the piston rod of second cylinder 7 is provided with mounting panel 8, mounting panel 8 is provided with and picks up clamp system 9, pick up clamp system 9 and comprise the fixed lever 9-1 that is located on the mounting panel 8, be connected with clamp 9-2 on the fixed lever 9-1, two inboard legs of clamp 9-2 are equipped with elastic link 9-3, two elastic link 9-3 connect by straight pin 9-4, straight pin 9-4 below is provided with electromagnet 9-5, is provided with armature 9-6 in this electromagnet 9-5, and straight pin 9-4 one end is fixed on the armature 9-6.This elastic link 9-3 is the spring type connecting rod.The workbench that picks up clamp system 9 belows be provided with have X, the feed mechanism 10 of Y direction feed function.Place printed panel 14 on the feed mechanism.This feed mechanism 10 comprise X to feed mechanism, Y to feed mechanism, X is made up of drive motors 10-1, leading screw 10-2, guide rail 10-3 respectively to feed mechanism to feed mechanism, Y, and drive motors 10-1 drives leading screw 10-2 makes feed mechanism 10 move the plug-in unit that cooperates insert arrangement.Workbench 1 has controller 12, the first cylinders 5, second cylinder 7, pick up clamp system 9, feed mechanism 10 all is connected with controller 12.
Controller 12 can be compiled multiple operation program, is the general knowledge of this area, so seldom do description.Two elastic link 9-3 can be hinged on the straight pin 9-4, also can be socketed on the straight pin 9-4, make things convenient for clamp 9-2 action, to reduce the injury to LED.
During use, under the instruction of controller 12, the piston of second cylinder 7 moves down, pick up clamp system 9 grades also moves down thereupon, when moving to bottom, LED13 is just between two clamp 9-2, at this moment electromagnet 9-5 energising, the downward adhesive of armature 9-6 is moved, driving elastic link 9-3 forces clamp 9-2 to do the clamping action, make it clamp LED, second cylinder 7 is upwards mentioned then, 5 withdrawals of first cylinder, slide plate 6 moves right along slide rail 4, second cylinder 7, the piston rod of the 3rd cylinder 11 all moves down, LED is inserted in the hole of printed panel 14 correspondences, at this moment, electromagnet 9-5 outage, (electromagnet inside has the general knowledge that the spring that armature is resetted is the electromagnet field under the spring reset effect of electromagnet inside, so seldom do description), armature 9-6 moves up, force clamp 9-2 to open, thereby unclamp LED13, then second cylinder 7, the piston rod of the 3rd cylinder 11 moves up, and the piston rod of first cylinder 5 stretches, promoting slide plate 6 resets left, picking up clamp system 9 does secondary and picks up with regard to getting back to original position, clamp, the plug-in unit action, in the time of in the time of the LED13 plug-in unit, drive motors 10-1 drives leading screw 10-2 makes the printed panel 14 that is placed on feed mechanism 10 tops move the plug-in unit that cooperates insert arrangement.
Maintenance cost of the present invention is low, and the scope of application is big, and autopatching is accurate, and plug-in unit rate of finished products height is fit to apply.
Though the present invention illustrates and describes by the reference preferred embodiment,, those skilled in the art should understand, and in the scope of claims, can do the various variation on form and the details.