CN102104300A

CN102104300A - Full-automatic multi-station double-wire diameter winding machine and using method thereof

Info

Publication number: CN102104300A
Application number: CN 201010609301
Authority: CN
Inventors: 侯子其; 徐晶华
Original assignee: Individual
Current assignee: DONGGUAN CAIBEI ELECTRICAL EQUIPMENT TECHNOLOGY Co Ltd
Priority date: 2010-12-28
Filing date: 2010-12-28
Publication date: 2011-06-22
Anticipated expiration: 2030-12-28
Also published as: CN102104300B

Abstract

The invention discloses a full-automatic multi-station double-wire diameter winding machine. The full-automatic multi-station double-wire diameter winding machine comprises a base, a stator fixing and moving device, and a stator winding and trimming device, wherein the stator fixing and moving device comprises a sliding mechanical frame, a stator locking strip, a stator fixing part and a first line mode assembly hand; the stator winding and trimming device comprises a drive chassis, a winding rod, a second line mode assembly hand and a trimming part; and the winding rod comprises a primary-winding winding rod and a secondary-winding winding rod around which different wire-diameter windings are wound. The using method of the machine comprises a preorder preparation process, a stator chip fixing process, a line mode assembly process, a primary winding process, a primary trimming process, a secondary winding process, a secondary trimming process, a line mode demolishing process and a stator chip collection process which are performed fully automatically in turn. The design not only can realize the winding of a plurality of windings with different wire diameters and high production efficiency, but also is convenient to use and maintain and has small working space.

Description

A kind of full-automatic multistation two-wire footpath is interior around machine and using method thereof

Technical field

The present invention relates to a kind of in around machine and using method thereof, relate in particular in a kind of full-automatic multistation two-wire footpath around machine and using method thereof, specifically be applicable to stator the reach the standard grade full-automatic winding and the trimming of the different many groups coil in footpath.

Background technology

Series excited machine is widely used in food and stirs on the equipment such as companion's machine, juice extractor, mincer, and it not only requires power of motor enough big, also requires to have multiple speed, as: two-speed, three speed etc.Therefore, group coils more than the stator in the series excited machine need have and used line footpath are also different.

The such stator of processing has two kinds of modes at present: first kind of mode: after using row's formula coil winding machine to wind many group coils, manually coil is installed on the stator chip, then coil is carried out shaping.The shortcoming that this mode exists has: production efficiency is low, waste enamelled wire, the motor performance produced are relatively poor; The second way: be that stator is loaded onto the line mould by hand at first, use two Daeporis to carry out coiling work around machine in logical then respectively, at last at the mould of taking out stitches by hand by the employee by the employee.This mode improves to some extent relatively, but the low shortcoming of its production efficiency does not still have bigger change, and working simultaneously around machine in this mode needs two could ordinary production, increases the production cost of enterprise greatly.

The Chinese patent publication No. is CN101741188A, date of publication is that the patent of invention on June 16th, 2010 discloses a kind of full-automatic double-head stator internal winding machine, comprise iron core, mould button, line mould and bobbin winoler, wherein the iron core coil winding machine is provided with along what the bobbin winoler station vertically moved back and forth and vertically moves frame, vertically move the horizontal sliding panel that frame is provided with mechanical arm and laterally moves back and forth along the bobbin winoler station, laterally sliding panel is provided with the iron core base that iron core is installed, and mechanical arm loading and unloading track mould also is fixed on the iron core line mould by the mould button.Though should invent the mould button of planting, the line mould is assembling automatically all, the operator only needs iron core is mounted in the iron core base of horizontal sliding panel and gets final product, can enhance productivity, but its once can only coiling two identical stators in lines footpath, can not the different stator in coiling a plurality of lines footpath, and, its machinery frame can not left and right sidesing shifting, is unfavorable for the maintenance of equipment, in addition, it fixes stator chip with the hole, the periphery diastema can not be too big, and stator chip is put into, take out relatively difficulty, simultaneously, during its mounting or dismounting line mould, before and after the winding former mounting means identical, so take up space bigger, and, its trimming functions of the equipments are single, the full-automatic winding of many groups coil that uncomfortable zygonema footpath is different.

The Chinese patent Granted publication number is CN201629642U, Granted publication day is that the utility model patent on November 10th, 2010 discloses the fully automatic wire winding machine that a kind of suitable different-diameter enamelled wire unit homogeneous twines, comprise the coil winding machine unit head that driving mechanism is installed, and the wire winding pole that is connected with driving mechanism in this unit head; Wire winding pole hollow, in establish wire-passing tube, four passing channels that are used to export enamelled wire are set in this wire-passing tube; The wire winding pole middle part is provided with two through hole symmetrically, the wire-passing tube middle part also is provided with two through hole symmetrically, corresponding two through hole is connected and is connected with a passing channel of wire-passing tube simultaneously, and corresponding two through hole in addition is connected and also is connected with another passing channel of wire-passing tube simultaneously.Though this utility model can be on same coil winding machine the stator winding of the different numbers of turn in coiling multiple line footpath, it once can only twine a stator, operating efficiency is very low, and it lacks trimming equipment, automaticity is lower.

Summary of the invention

The objective of the invention is to overcome that can not be on the stator chip full-automatic wrap wire footpath that exists in the prior art different many groups coil, operating efficiency are lower, the O﹠M defective and the problem of difficulty, provide a kind of can be on stator chip in higher, the easy full-automatic multistation two-wire of the O﹠M footpath of different many groups coil, the operating efficiency in full-automatic wrap wire footpath around machine and using method thereof.

For realizing above purpose, technical solution of the present invention is: a kind of full-automatic multistation two-wire footpath is interior around machine, the stator that comprises base and upward be provided with is mobile device and stator winding cutting facility fixedly, described stator fixedly mobile device comprises slidingtype machinery frame, stator card article and stator fixed part, and described stator winding cutting facility comprises driving cabinet, wire winding pole and wire shear part; Described base is provided with and the fixing cross slide way that matches of mobile device of stator, and stator fixedly mobile device is provided with the longitudinal rail that matches with the slidingtype machinery frame; Described wire winding pole comprises that inside is provided with the main winding wire winding pole and the inner auxiliary winding wire winding pole that is provided with by another motor-driven secondary coiling by motor-driven main coiling, the line footpath of main coiling is different with the line footpath of pair coiling, main winding wire winding pole and auxiliary winding wire winding pole are positioned on the same horizontal line, and number equates.

Described cross slide way matches with the bottom of horizontal guide block, laterally fixedly connected in the bottom of the base plate that fixedly is provided with on the mobile device of the top of guide block and stator, the top of base plate is provided with longitudinal rail, longitudinal rail matches with the bottom of vertical guide block, and vertically fixedly connected with the bottom of slidingtype machinery frame in the top of guide block; The longitudinal side portion of described base plate is connected with the crosswise fixed piece, and the other end of crosswise fixed piece is connected with lateral cylinder, and the horizontal sidepiece of base plate is connected with vertical fixed block, and vertically the vertical cylinder that is provided with on the other end of fixed block and the slidingtype machinery frame is connected.

Described stator fixedly mobile device also comprises a line module dress hand and the trimming clamping device that matches with wire shear part, and described stator winding cutting facility also comprises with a line module adorns No. two line modules dress hands that palmistry cooperates.

The sidepiece of the slidingtype machinery frame that described stator fixedly is provided with in the mobile device is provided with card article and drives and mouthful move mouth with manipulator, card article driving mouth moves with manipulator and respectively is provided with card article driving cylinder and line module dress hand that matches with it in the mouth, the drive end that card article drives cylinder drives bar by card article and is connected with stator card article along the slip of card article guide rail, and card article guide rail and stator fixedly mobile device are connected;

The top of described slidingtype machinery frame is provided with the stator fixed part, the stator fixed part comprises horizontal iron cylinder, backplate cylinder, locking tongue cylinder and the horizontal iron of stator corresponding with it, backplate, locking tongue, and the stator mounting groove that is provided with on the horizontal iron of stator, backplate, locking tongue and the stator card article matches;

Described line module dress hand comprises a trumpeter fixedly cylinder and trumpeter's vertical shift cylinder, and a trumpeter fixedly cylinder is connected with trumpeter's fixed block, and trumpeter's vertical shift cylinder is connected with trumpeter's vertical shift piece;

Described No. two line modules dress hand comprises the traversing cylinder of two trumpeters, two trumpeter's vertical shift cylinders and two trumpeter's grip blocks, the sidepiece of two trumpeter's grip blocks is connected with the drive end of the traversing cylinder of two trumpeters, the bottom of two trumpeter's grip blocks and two trumpeter's guide rails are slidingly matched, and the back of two trumpeter's grip blocks is connected with the drive end of two trumpeter's vertical shift cylinders.

The front end of described trumpeter's fixed block is provided with trumpeter's latch, and trumpeter's vertical shift piece is provided with trumpeter's line die holder, trumpeter's latch, trumpeter's line die holder respectively with a line mould on the trumpeter's jack, the trumpeter that are provided with press from both sides the Kongxiang and cooperate; The two trumpeter's latches that are provided with on described two trumpeter's grip blocks, two trumpeter's inserted blocks respectively with No. two line moulds on the two trumpeter's jacks, two trumpeters that are provided with press from both sides the Kongxiang and cooperate; Be provided with line mould fixture block on a described line mould, No. two line moulds, line mould fixture block matches with the tongue card hole that locking is provided with on the tongue.

The quantity of a described line mould, No. two line moulds is eight, the quantity of one trumpeter's latch is eight, the quantity of two trumpeter's latches is eight, the quantity of one trumpeter's line die holder is four, the quantity of two trumpeter's inserted blocks is four, the quantity of one trumpeter's fixed block is two, and the quantity of two trumpeter's grip blocks is two; The quantity of the stator chip of a described line mould, No. two equal correspondences of line mould, main winding wire winding pole, auxiliary winding wire winding pole respectively is four.

The trimming clamping device that described stator fixedly is provided with in the mobile device comprise wire clamp drive cylinder and with the corresponding wire clamp of stator chip, wire clamp comprises static line fixture block and active line fixture block, the static line fixture block is fixedlyed connected with the slidingtype machinery frame, and the active line fixture block drives cylinder with wire clamp on being fixed on the slidingtype machinery frame and is connected;

The wire shear part that is provided with in the described stator winding cutting facility comprises the trimming telescopic cylinder No. one, No. two trimming telescopic cylinders, the traversing cylinder of trimming vertical shift cylinder and trimming, No. two the trimming telescopic cylinder is connected with a trimming telescopic cylinder, the inside of a trimming telescopic cylinder is provided with and the corresponding line hook of wire winding pole, a following side on trimming telescopic cylinder is rotatably connected with vertical drive plate, No. one upper lateral part is fixedlyed connected with horizontal card hand, laterally the other end of card hand is connected with the horizontal bar that drives, the another side that laterally drives bar is connected with horizontal connecting portion, the other end of horizontal connecting portion is connected with the horizontal drive block on being arranged on the traversing cylinder of trimming, the traversing cylinder of trimming is fixedlyed connected with vertical drive plate, be fixedly connected with vertical pulling piece on the vertical drive plate, one end of vertical pulling piece is fixedlyed connected with the driving cabinet by vertical fixed block, the other end of vertical pulling piece is connected with trimming vertical shift cylinder, and the other end of trimming vertical shift cylinder is fixedlyed connected with the driving cabinet.

The quantity of described wire winding pole is eight, be respectively four main winding wire winding poles and four auxiliary winding wire winding poles, the quantity of a trimming telescopic cylinder, No. two trimming telescopic cylinders is 16, the quantity of trimming vertical shift cylinder and the traversing cylinder of trimming is four, and trimming vertical shift cylinder, simultaneously corresponding four the trimming telescopic cylinders of the traversing cylinder of trimming, four No. two trimming telescopic cylinders.

Around the using method of machine, this method comprises successively that preorder preparatory technology, stator chip technique for fixing, line module dress technology, wire winding, trimming technology, a line mould are torn open and opens technology and stator chip is collected technology in a kind of above-mentioned full-automatic multistation two-wire footpath; Described using method also comprises secondary wire winding and secondary trimming technology, and the coil after described main coiling is twined constitutes main winding, and the coil after secondary coiling is twined constitutes auxiliary winding; Described using method may further comprise the steps successively:

The first step: preorder preparatory technology: set the interior operating parameters in described full-automatic multistation two-wire footpath earlier around machine, operating parameters comprises the number of main winding and the number of auxiliary winding, then the stator chip correspondence is shelved in the stator mounting groove on the stator card article, presses interior start button again around machine;

Second step: stator chip technique for fixing: first card article drives the cylinder release and laterally moves to right along the card article guide rail to drive the stator card article, until moving to line module holding position, the horizontal iron of stator that horizontal then iron cylinder is released to drive the stator chip top presses down to fix stator chip, the backplate cylinder is released to drive backplate is clamped stator chip from both sides two ends up and down again, lock the release of tongue cylinder then and extend to its center from the two ends up and down of stator chip, until exposing tongue card hole to drive the locking tongue;

The 3rd step: line module dress technology: elder generation's one trumpeter's vertical shift cylinder, two trumpeter's vertical shift cylinders are released simultaneously to drive the line mould respectively No. one, No. two the line mould is drawn close to the both sides of stator chip, until a line mould, line mould fixture block on No. two line moulds enters the tongue card hole that is provided with on the locking tongue, locking the tongue cylinder then returns to lock a line mould and No. two line moulds, at this moment, a line mould, No. two the line mould is all fixedlyed connected with stator chip, again a trumpeter fixedly cylinder return to drive the trumpeter's latch that is provided with on trumpeter's fixed block and from trumpeter's jack, extract, the traversing cylinder of two trumpeters is released traversing to drive two trumpeter's grip blocks then, two trumpeter's grip blocks drive two trumpeter's latches simultaneously, two trumpeter's inserted blocks are respectively from two trumpeter's jacks, two trumpeters are pressed from both sides in the air and are withdrawed from, trumpeter's vertical shift cylinder is return to drive trumpeter's line die holder and is pressed from both sides in the air from a trumpeter and withdraw from again, at this moment, a line module dress hand and a line mould break away from, two trumpeter's vertical shift cylinders are return to drive two trumpeter's grip blocks and are retreated then, at this moment, No. two line module dress hands and No. two line moulds break away from;

The 4th step a: wire winding: first lateral cylinder release with drive stator fixedly mobile device laterally move to right along cross slide way, the centrally aligned main winding wire winding pole of the stator chip that on the stator card article, assembles, vertically cylinder is return to drive the slidingtype machinery frame and is moved after vertically then, move to the coiling position of main coiling until stator chip, restart the motor that drives in the cabinet and carry out vertical crankmotion at the center of stator chip to twine main coiling to drive the main winding wire winding pole, simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, main winding twines and finishes;

Described vertical crankmotion is meant: when initial, the position that is positioned at 0 degree that the main winding wire winding pole is static, protract in the center of main winding wire winding pole aligning stator chip then, and be rotated counterclockwise 90 degree so that pass line mould, stator chip and a line mould successively No. two, after passing, cycle 0 is spent clockwise earlier, dextrorotation turn 90 degrees again, and the main winding wire winding pole retreated along line mould, stator chip and No. two line moulds, until returning original position, be rotated counterclockwise 90 degree then to get back to degree position, the cycling successively again of 0 when initial;

The 5th step: a trimming technology: after the wire winding of above-mentioned main coiling finishes, No. two trimming telescopic cylinders are released to promote the trimming telescopic cylinder No. one earlier, released until the inner line hook that is provided with of trimming telescopic cylinder, wire clamp driving cylinder is released to drive active line fixture block and static line fixture block and is closed up clamping the end of a thread then, and the end of a thread hung on the static line fixture block, trimming vertical shift cylinder is released the line hook alignment line tail that unclamps with driving again, the traversing cylinder of trimming is return with the pulls wire hook and is clockwise rotated then, put inclined to one side line tail until the line hook, a trimming telescopic cylinder is released and is stretched out fully with the drive wire hook again, the traversing cylinder of trimming is released and is rotated counterclockwise with the pulls wire hook then, catch on the line tail until the line hook that stretches out fully, a trimming telescopic cylinder is return above guy hook again, the line hook is mentioned the line tail that catches on it, wire clamp driving cylinder is return to drive the active line fixture block and is separated with the static line fixture block then, simultaneously, trimming vertical shift cylinder is return above thread-lifting hook, enter between active line fixture block and the static line fixture block until the line tail that the line hook catches on, wire clamp driving cylinder is released to drive active line fixture block and static line fixture block and is closed up clamping the end of a thread and line tail again, No. two trimming telescopic cylinders are return to continue trimming telescopic cylinder of raising and line hook then, on carry and the line hook that is locked spurs the line that catches on it, broken until line, one time trimming technology finishes;

The 6th step: secondary wire winding: vertically the cylinder release vertically moves forward to drive the slidingtype machinery frame earlier, leave the coiling position of main coiling until stator chip, then lateral cylinder return with drive stator fixedly mobile device laterally move to left along cross slide way, the centrally aligned auxiliary winding wire winding pole of the stator chip that on the stator card article, assembles, vertically cylinder is released to drive the slidingtype machinery frame and is moved after vertically then, move to the coiling position of secondary coiling until stator chip, restart the motor that drives in the cabinet and carry out vertical crankmotion at the center of stator chip to twine secondary coiling to drive the auxiliary winding wire winding pole, simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, the auxiliary winding coil twines and finishes;

The 7th step: secondary trimming technology: after the wire winding of above-mentioned secondary coiling finishes, drive trimming telescopic cylinder, No. two trimming telescopic cylinders, trimming vertical shift cylinder, the traversing cylinder of trimming, and wire clamp drives cylinder, wire clamp, static line fixture block and carries out the trimming operation with the active line fixture block, and this trimming is operated identical with the operating procedure of a trimming technology;

The 8th step: the line mould is torn open and opened technology: two trumpeter's vertical shift cylinders are released to drive the reach of No. two line module dress hands earlier, trumpeter's vertical shift cylinder is released to drive the reach of a line module dress hand then, simultaneously, the traversing cylinder of two trumpeters is return to drive two trumpeter's grip blocks traversing, drive two trumpeter's latches until two trumpeter's grip blocks, two trumpeter's inserted blocks insert two trumpeter's jacks respectively and two trumpeters are pressed from both sides sky, again a trumpeter fixedly cylinder release and to insert trumpeter's jack to drive the trumpeter's latch that is provided with on trumpeter's fixed block, locking the tongue cylinder then releases, drive the locking tongue to loosen line mould fixture block and tongue card hole, again trumpeter's vertical shift cylinder, two trumpeter's vertical shift cylinders are all return to tear open respectively and are opened the line mould No. one, No. two the line mould leaves stator chip;

The 9th step: stator chip is collected technology: first backplate cylinder is return to drive the both sides that backplate leaves stator chip, horizontal then iron cylinder is return, driving the horizontal iron of stator rises to unclamp stator chip, card article driving cylinder is return to drive the stator card article and is laterally moved left to original position along the card article guide rail again, takes off the stator chip that has wound from the stator card article then.

The number of described main winding is two groups, and the number of auxiliary winding coil is one group, two groups, three groups, four groups or five groups.

Compared with prior art, beneficial effect of the present invention is:

1, because a kind of full-automatic multistation two-wire of the present invention comprises base in the footpath in machine and using method thereof, stator is mobile device and stator winding cutting facility fixedly, stator fixedly mobile device comprises slidingtype machinery frame and stator card article, the stator winding cutting facility comprises driving cabinet and wire winding pole, wire winding pole has two kinds, be respectively the main winding wire winding pole of corresponding main coiling and the auxiliary winding wire winding pole of corresponding secondary coiling, the line footpath of main coiling and secondary coiling is different, and the inside of each wire winding pole all can be installed with two coilings, during use, by fixing laterally the moving of mobile device of stator, and the motion all around of slidingtype machinery frame, make a plurality of stator chips that are provided with on the stator card article on main winding wire winding pole and auxiliary winding wire winding pole, realize the not winding of many groups coil in collinear footpath respectively, and from shelving stator chip, stator chip after taking winding away, whole process is operation automatically entirely, and once can twine a plurality of stator chips, efficient is very high, with four stator chips is example, just can finish the coiling of how fast series excited motor stator in full-automatic multistation two-wire footpath around machine and operating personnel 1 people thereof, have 8 wire winding poles, four stations cooperative it once just can produce 4 stators, one people, one machine is produced the motor stator more than 2000 every day at least, coiling single speed no matter, still the stator chips of the many speed of coiling, its production effect all are that present coil winding machine equipment is incomparable.Therefore the present invention not only can realize two-wire footpath on the stator chip, organize the winding of coil more, and production efficiency is higher.

2, because the stator in a kind of full-automatic multistation two-wire of the present invention footpath in machine and using method thereof fixedly mobile device is provided with line module dress hand No. one, the stator winding cutting facility is provided with line module dress hand No. two, during use, the stator chip that is provided with on line module dress hand and No. two line module dress hand whiles and stator fixed part and the stator card article matches, the automatic assembling that realizes the line mould is opened with tearing open, not only the fixed effect after the assembling is better, and tear open open easy and simple to handle, rapidly, simultaneously, automatically it is very high to assemble and tear open the efficient that opens, and the working space that needs is very little.Therefore the present invention not only can realize high efficiency line module dress and tear open and open, and required working space is less.

3, because the stator in a kind of full-automatic multistation two-wire of the present invention footpath in machine and using method thereof fixedly mobile device is provided with the trimming clamping device, the stator winding cutting facility is provided with wire shear part, during use, by trimming clamping device and cooperating of wire shear part realizing automatic shearing, wherein, wire shear part can drive the line hook and realize front and back, up and down, about comprehensive operation, be convenient to improve the accuracy of trimming, help on stator chip, realizing the two-wire footpath, the winding of many group coils, simultaneously, the trimming clamping device matches with wire shear part by the mode that clamps the end of a thread and line tail, has further improved the accuracy of trimming operation.Therefore the present invention can realize high-precision automatic shearing operation, helps carrying out on stator chip the winding of different line many groups coil directly.

4, because the stator in a kind of full-automatic multistation two-wire of the present invention footpath in machine and using method thereof fixedly mobile device can laterally move along cross slide way, stator fixedly the slidingtype machinery frame in the mobile device longitudinally guide rail vertically move, the stator fixedly stator card article in the mobile device can laterally slide along the card article guide rail, more than design, make that stator chip can be by motion mode and main winding wire winding pole all around, the auxiliary winding wire winding pole two-wire footpath on the incompatible realization stator chip that matches, the winding of many group coils, and the assembling and dismantling of line mould, the carrying out of trimming operation, not only improved operating efficiency, and be convenient to the carrying out of operating and use after maintenance.Therefore the present invention not only can realize two-wire footpath on the stator chip, organize the winding of coil more, and easy to use and maintenance.

5, owing to the Baltimore groove of the stator mounting groove that is provided with on the stator card article that in machine and using method thereof, uses in a kind of full-automatic multistation two-wire of the present invention footpath for half of chip profile, not only can regulate size, and put into, to take out stator very convenient, help increasing work efficiency.Therefore operation not only is convenient in the present invention, and operating efficiency is higher.

Description of drawings

Fig. 1 is a structural representation of the present invention.

Fig. 2 is the fixing structural representation of mobile device of stator among Fig. 1.

Fig. 3 is the external structure schematic diagram of stator fixed part among Fig. 2.

Fig. 4 is the internal structure schematic diagram of stator fixed part among Fig. 2.

Fig. 5 is the structural representation of trimming clamping device among Fig. 2.

Fig. 6 is the structural representation of a line module dress hand among Fig. 2.

Fig. 7 is the structural representation of stator winding cutting facility among Fig. 1.

Fig. 8 is the structural representation of wire shear part among Fig. 7.

Fig. 9 is the structural representation of the traversing cylinder of trimming among Fig. 8.

Figure 10 is the structural representation of a trimming telescopic cylinder among Fig. 8.

Figure 11 is the structural representation of a line mould and No. two line moulds among the present invention.

Figure 12 is the operation chart of preorder preparatory technology among the present invention.

Fig. 13 – Figure 14 are operation charts of stator chip technique for fixing among the present invention.

Figure 15 is the operation chart of center line module dress technology of the present invention.

Fig. 16 – Figure 17 are operation charts of a wire winding among the present invention.

Figure 18 is the operation front view of a trimming technology front view direction among the present invention.

Figure 19 is the left view of Figure 18 correspondence.

Figure 20 is that center line mould of the present invention is torn the operation chart that opens technology open.

Among the figure: base 1, stator be mobile device 2 fixedly, base plate 21, longitudinal side portion 211, crosswise fixed piece 212, lateral cylinder 213, horizontal sidepiece 214, vertically fixed block 215, vertically cylinder 216, No. one the line module is adorned fixedly cylinder 221, one trumpeter's vertical shift cylinders 222 of hand 22, one trumpeters, one trumpeter's fixed block, 223, one trumpeter's vertical shift pieces, 224, one trumpeter's latches 225, one trumpeter's line die holder 226, trimming clamping device 23, wire clamp drives cylinder 231, wire clamp 232, static line fixture block 233, active line fixture block 234, stator winding cutting facility 3, No. two line module dress hands 31, traversing cylinder 311, the two trumpeter's vertical shift cylinders of two trumpeters 312, two trumpeter's grip blocks 313, two trumpeter's guide rails 314, two trumpeter's latches, 315, two trumpeter's inserted blocks 316, slidingtype machinery frame 4, card article drives mouth 41, card article drives cylinder 411, and card article drives bar 412, and manipulator moves mouth 42, stator card article 5, card article guide rail 51, stator mounting groove 52, stator fixed part 6, horizontal iron cylinder 61, the horizontal iron 611 of stator, backplate cylinder 62, backplate 621, locking tongue cylinder 63, locking tongue 631 drives cabinet 7, wire winding pole 8, main coiling 81, main winding wire winding pole 82, secondary coiling 83, auxiliary winding wire winding pole 84, wire shear part 9,911, numbers upper lateral parts 912 in 91, numbers following sides of a trimming telescopic cylinder, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93, vertical drive plate 931, vertical pulling piece 932, vertical fixed block 933, the traversing cylinder 94 of trimming laterally blocks hand 941, laterally drives bar 942, horizontal connecting portion 943, horizontal drive block 944, line hook 95, cross slide way 10, horizontal guide block 101, longitudinal rail 11, vertically 111, numbers line moulds 12 of guide block, one trumpeter's jack 121, one trumpeter is pressed from both sides empty 122, No. two line mould 13, two trumpeter's jacks 131, two trumpeters press from both sides empty 132, line mould fixture block 14, tongue card hole 141, stator chip 15.

Embodiment

The present invention is further detailed explanation below in conjunction with description of drawings and embodiment

Referring to figure 1 – Figure 11, a kind of full-automatic multistation two-wire footpath is interior around machine, the stator that comprises base 1 and upward be provided with is mobile device 2 and stator winding cutting facility 3 fixedly, described stator fixedly mobile device 2 comprises slidingtype machinery frame 4, stator card article 5 and stator fixed part 6, and described stator winding cutting facility 3 comprises driving cabinet 7, wire winding pole 8 and wire shear part 9; Described base 1 is provided with and the fixing cross slide way 10 that matches of mobile device 2 of stator, and stator fixedly mobile device 2 is provided with the longitudinal rail 11 that matches with slidingtype machinery frame 4; Described wire winding pole 8 comprises that inside is provided with the main winding wire winding pole 82 and the inner auxiliary winding wire winding pole 84 that is provided with by another motor-driven secondary coiling 83 by motor-driven main coiling 81, each correspondence of inside that is main winding wire winding pole 82 and auxiliary winding wire winding pole 84 is provided with by motor-driven main coiling 81 and secondary coiling 83, just main coiling 81 is not a same motor with the drive motors of secondary coiling 83, the line footpath of main coiling 81 is different with the line footpath of pair coiling 83, main winding wire winding pole 82 is positioned on the same horizontal line with auxiliary winding wire winding pole 84, and number equates.

Described cross slide way 10 matches with the bottom of horizontal guide block 101, laterally the top of guide block 101 and stator fixedly on the mobile device 2 bottom of the base plate 21 of setting fixedly connected, the top of base plate 21 is provided with longitudinal rail 11, longitudinal rail 11 matches with the bottom of vertical guide block 111, and vertically fixedly connected with the bottom of slidingtype machinery frame 4 in the top of guide block 111; The longitudinal side portion 211 of described base plate 21 is connected with crosswise fixed piece 212, the other end of crosswise fixed piece 212 is connected with lateral cylinder 213, the horizontal sidepiece 214 of base plate 21 is connected with vertical fixed block 215, and vertically vertical cylinder 216 of setting is connected on the other end of fixed block 215 and the slidingtype machinery frame 4.

Described stator fixedly mobile device 2 also comprises a line module dress hand 22 and the trimming clamping device 23 that matches with wire shear part 9, and described stator winding cutting facility 3 also comprises with a line module adorns No. two line modules dress hands 31 that hand 22 matches.

The sidepiece of the slidingtype machinery frame 4 that described stator fixedly is provided with in the mobile device 2 is provided with card article and drives mouthfuls 41 and move mouthfuls 42 with manipulator, card article driving mouth 41 moves with manipulator and respectively is provided with card article driving cylinder 411 and line module dress hand 22 that matches with it in the mouth 42, the drive end that card article drives cylinder 411 drives bar 412 by card article and is connected with stator card article 5 along 51 slips of card article guide rail, and card article guide rail 51 and stator fixedly mobile device 2 are connected;

The top of described slidingtype machinery frame 4 is provided with stator fixed part 6, stator fixed part 6 comprises horizontal iron cylinder 61, backplate cylinder 62, locking tongue cylinder 63 and the horizontal iron 611 of stator corresponding with it, backplate 621, locking tongue 631, and the stator mounting groove 52 of setting on the horizontal iron 611 of stator, backplate 621, locking tongue 631 and the stator card article 5 matches;

Described line module dress hand 22 comprise a trumpeter fixedly cylinder 221 and trumpeter's vertical shift cylinder 222, one trumpeters fixedly cylinder 221 be connected with trumpeter's fixed block 223, trumpeter's vertical shift cylinder 222 is connected with trumpeter's vertical shift piece 224;

Described No. two line modules dress hand 31 comprises the traversing cylinder 311 of two trumpeters, two trumpeter's vertical shift cylinders 312 and two trumpeter's grip blocks 313, the sidepiece of two trumpeter's grip blocks 313 is connected with the drive end of the traversing cylinder 311 of two trumpeters, the bottom of two trumpeter's grip blocks 313 and two trumpeter's guide rails 314 are slidingly matched, and the back of two trumpeter's grip blocks 313 is connected with the drive end of two trumpeter's vertical shift cylinders 312.

The front end of described trumpeter's fixed block 223 is provided with trumpeter's latch 225, one trumpeter's vertical shift piece 224 be provided with trumpeter's line die holder 226, one trumpeter's latches 225, trumpeter's line die holder 226 respectively with line mould 12 on the trumpeter's jack 121, the trumpeter that are provided with press from both sides empty 122 and match; The two trumpeter's latches 315 that are provided with on described two trumpeter's grip blocks 313, two trumpeter's inserted blocks 316 respectively with No. two line moulds 13 on the two trumpeter's jacks 131, two trumpeters that are provided with press from both sides empty 132 and match; Be provided with line mould fixture block 14 on a described line mould 12, No. two line moulds 13, the tongue card hole 141 that is provided with on line mould fixture block 14 and the locking tongue 631 matches.

The quantity of a described line mould 12, No. two line moulds 13 is eight, the quantity of one trumpeter's latch 225 is eight, the quantity of two trumpeter's latches 315 is eight, the quantity of one trumpeter's line die holder 226 is four, the quantity of two trumpeter's inserted blocks 316 is four, the quantity of one trumpeter's fixed block 223 is two, and the quantity of two trumpeter's grip blocks 313 is two; The quantity of a described line mould 12, stator chip 15 that No. two line mould 13 is all corresponding, main winding wire winding pole 82, auxiliary winding wire winding pole 84 respectively is four.

The trimming clamping device 23 that described stator fixedly is provided with in the mobile device 2 comprise wire clamp drive cylinder 231 and with stator chip 15 corresponding wire clamps 232, wire clamp 232 comprises static line fixture block 233 and active line fixture block 234, static line fixture block 233 is fixedlyed connected with slidingtype machinery frame 4, and active line fixture block 234 drives cylinder 231 with wire clamp on being fixed on slidingtype machinery frame 4 and is connected;

The wire shear part 9 that is provided with in the described stator winding cutting facility 3 comprises trimming telescopic cylinder 91 No. one, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93 and the traversing cylinder 94 of trimming, No. two trimming telescopic cylinder 92 is connected with a trimming telescopic cylinder 91, the inside of a trimming telescopic cylinder 91 is provided with and wire winding pole 8 corresponding line hooks 95, a following side 911 on trimming telescopic cylinder 91 is rotatably connected with vertical drive plate 931, No. one upper lateral part 912 is fixedlyed connected with horizontal card hand 941, laterally the other end of card hand 941 is connected with the horizontal bar 942 that drives, the another side that laterally drives bar 942 is connected with horizontal connecting portion 943, the other end of horizontal connecting portion 943 is connected with the horizontal drive block 944 on being arranged on the traversing cylinder 94 of trimming, the traversing cylinder 94 of trimming is fixedlyed connected with vertical drive plate 931, be fixedly connected with vertical pulling piece 932 on the vertical drive plate 931, one end of vertical pulling piece 932 is fixedlyed connected with driving cabinet 7 by vertical fixed block 933, the other end of vertical pulling piece 932 is connected with trimming vertical shift cylinder 93, and the other end of trimming vertical shift cylinder 93 is fixedlyed connected with driving cabinet 7.

The quantity of described wire winding pole 8 is eight, be respectively four main winding wire winding poles 82 and four auxiliary winding wire winding poles 84, the quantity of trimming telescopic cylinder 91, No. two trimming telescopic cylinders 92 is 16, trimming vertical shift cylinder 93 is four with the quantity of the traversing cylinder 94 of trimming, and corresponding simultaneously four trimming telescopic cylinders of trimming vertical shift cylinder 93, traversing cylinder 94 of trimming 91, four No. two trimming telescopic cylinders 92.

Referring to Fig. 12 – Figure 20, around the using method of machine, this method comprises successively that preorder preparatory technology, stator chip technique for fixing, line module dress technology, wire winding, trimming technology, a line mould are torn open and opens technology and stator chip is collected technology in a kind of above-mentioned full-automatic multistation two-wire footpath; Described using method also comprises secondary wire winding and secondary trimming technology, and the coil after described main coiling 81 is twined constitutes main winding, and the coil after secondary coiling 83 is twined constitutes auxiliary winding; Described using method may further comprise the steps successively:

The first step: preorder preparatory technology: set the interior operating parameters in described full-automatic multistation two-wire footpath earlier around machine, operating parameters comprises the number of main winding and the number of auxiliary winding, then stator chip 15 correspondences are shelved in the stator mounting groove 52 on the stator card article 5, press interior start button again around machine;

Second step: stator chip technique for fixing: first card article drives cylinder 411 and releases to drive stator card article 5 and laterally move to right along card article guide rail 51, until moving to line module holding position, the horizontal iron 611 of stator that horizontal then iron cylinder 61 is released to drive stator chip 15 tops presses down to fix stator chip 15, backplate cylinder 62 is released to drive backplate 621 is clamped stator chip 15 from both sides two ends up and down again, lock 63 releases of tongue cylinder then and extend to its center from the two ends up and down of stator chip 15, until exposing tongue card hole 141 to drive locking tongue 631;

The 3rd step: line module dress technology: elder generation's one trumpeter's vertical shift cylinder 222, two trumpeter's vertical shift cylinders 312 are released simultaneously to drive line mould 12 respectively No. one, No. two line mould 13 is drawn close to the both sides of stator chip 15, until a line mould 12, line mould fixture block 14 on No. two line moulds 13 enters the tongue card hole 141 that is provided with on the locking tongue 631, locking tongue cylinder 63 then returns to lock a line mould 12 and No. two line moulds 13, at this moment, a line mould 12, No. two line mould 13 is all fixedlyed connected with stator chip 15, again a trumpeter fixedly cylinder 221 return to drive on trumpeter's fixed block 223 the trumpeter's latch 225 that is provided with and from trumpeter's jack 121, extract, the traversing cylinder 311 of two trumpeters is released traversing to drive two trumpeter's grip blocks 313 then, two trumpeter's grip blocks 313 drive two trumpeter's latches 315 simultaneously, two trumpeter's inserted blocks 316 are respectively from two trumpeter's jacks 131, two trumpeters are pressed from both sides in empty 132 and are withdrawed from, trumpeter's vertical shift cylinder 222 is return to drive trumpeter's line die holder 226 and is pressed from both sides empty 122 from a trumpeter and withdraw from again, at this moment, a line module dress hand 22 and a line mould 12 break away from, two trumpeter's vertical shift cylinders 312 are return to drive two trumpeter's grip blocks 313 and are retreated then, at this moment, No. two line module dress hands 31 and No. two line moulds 13 break away from;

The 4th step a: wire winding: first lateral cylinder 213 release with drive stator fixedly mobile device 2 laterally move to right along cross slide way 10, the centrally aligned main winding wire winding pole 82 of the stator chip 15 of assembling on stator card article 5, vertically cylinder 216 is return to drive slidingtype machinery frame 4 and is moved after vertically then, move to the coiling position of main coiling 81 until stator chip 15, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine main coiling 81 to drive main winding wire winding pole 82, simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, main winding twines and finishes;

Described vertical crankmotion is meant: when initial, the position that is positioned at 0 degree that main winding wire winding pole 82 is static, protract in the center of main winding wire winding pole 82 aligning stator chips 15 then, and be rotated counterclockwise 90 degree so that pass line mould 13 successively No. two, stator chip 15 and a line mould 12, after passing, cycle 0 is spent clockwise earlier, dextrorotation turn 90 degrees again, and with main winding wire winding pole 82 along a line mould 12, stator chip 15 and No. two line moulds 13 retreat, until returning original position, be rotated counterclockwise 90 degree then to get back to degree position, the cycling successively again of 0 when initial;

The 5th step: a trimming technology: after the wire winding of above-mentioned main coiling 81 finishes, No. two trimming telescopic cylinders 92 are released to promote trimming telescopic cylinder 91 No. one earlier, released until trimming telescopic cylinder 91 inner line hooks 95 that are provided with, wire clamp driving cylinder 231 is released to drive active line fixture block 234 and is closed up clamping the end of a thread with static line fixture block 233 then, and the end of a thread hung on the static line fixture block 233, trimming vertical shift cylinder 93 is released the line hook 95 alignment line tails that unclamp with driving again, the traversing cylinder 94 of trimming is return with pulls wire hook 95 and is clockwise rotated then, until the inclined to one side line tail of line hook 95 pendulum, a trimming telescopic cylinder 91 is released and is stretched out fully with drive wire hook 95 again, the traversing cylinder 94 of trimming is released and is rotated counterclockwise with pulls wire hook 95 then, catch on the line tail until the line hook 95 that stretches out fully, a trimming telescopic cylinder 91 is return above guy hook 95 again, line hook 95 is mentioned the line tail that catches on it, wire clamp driving cylinder 231 is return to drive active line fixture block 234 and is separated with static line fixture block 233 then, simultaneously, trimming vertical shift cylinder 93 is return above thread-lifting hook 95, enter between active line fixture block 234 and the static line fixture block 233 until the line tail that line hook 95 catches on, wire clamp driving cylinder 231 is released to drive active line fixture block 234 and is closed up clamping the end of a thread and line tail with static line fixture block 233 again, No. two trimming telescopic cylinders 92 are return to continue raising trimming telescopic cylinder 91 and line hook 95 then, on carry and line that 95 pullings of the line hook that is locked are caught on it, broken until line, one time trimming technology finishes;

The 6th step: secondary wire winding: vertically cylinder 216 is released to drive vertically reach of slidingtype machinery frame 4 earlier, leave the coiling position of main coiling 81 until stator chip 15, then lateral cylinder 213 return with drive stator fixedly mobile device 2 laterally move to left along cross slide way 10, the centrally aligned auxiliary winding wire winding pole 84 of the stator chip 15 of assembling on stator card article 5, vertically cylinder 216 is released to drive slidingtype machinery frame 4 and is moved after vertically then, move to the coiling position of secondary coiling 83 until stator chip 15, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine secondary coiling 83 to drive auxiliary winding wire winding pole 83, simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, the auxiliary winding coil twines and finishes;

The 7th step: secondary trimming technology: after the wire winding of above-mentioned secondary coiling finishes, drive trimming telescopic cylinder 91, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93, the traversing cylinder 94 of trimming, and wire clamp drives cylinder 231, wire clamp 232, static line fixture block 233 and carries out the trimming operation with active line fixture block 234, and this trimming operation is identical with the operating procedure of a trimming technology;

The 8th step: the line mould is torn open and opened technology: two trumpeter's vertical shift cylinders 312 are released to drive 31 reaches of No. two line module dress hands earlier, trumpeter's vertical shift cylinder 222 is released to drive 22 reaches of a line module dress hand then, simultaneously, the traversing cylinder 311 of two trumpeters is return to drive two trumpeter's grip blocks 313 traversing, drive two trumpeter's latches 315 until two trumpeter's grip blocks 313, two trumpeter's inserted blocks 316 insert two trumpeter's jacks 131 respectively and two trumpeters press from both sides empty 132, again a trumpeter fixedly cylinder 221 release to drive the trumpeter's latch 225 that is provided with on trumpeter's fixed block 223 and insert trumpeter's jack 121, locking tongue cylinder 63 then releases, drive locking tongue 631 to loosen line mould fixture block 14 and tongue card hole 141, trumpeter's vertical shift cylinder 222 again, two trumpeter's vertical shift cylinders 312 are all return to tear open respectively and are opened line mould 12 No. one, No. two line mould 13 leaves stator chip 15;

The 9th step: stator chip is collected technology: first backplate cylinder 62 is return to drive the both sides that backplate 621 leaves stator chip 15, horizontal then iron cylinder 61 is return, driving the horizontal iron 611 of stator rises to unclamp stator chip 15, card article drives cylinder 411 and returns to drive stator card article 5 and laterally move left to original position along card article guide rail 51 again, takes off the stator chip 15 that has wound from stator card article 5 then.

Principle of the present invention is described as follows:

The utilization of series excited machine is very extensive, one or several the use series excited machines small household appliances as power are all arranged in nearly all family, demand and the export abroad domestic according to China, China all will produce a large amount of series excited machines every year, and at present on the market, most series excited machine all has the function of governing speed speed, and the function of governing speed speed is decided by the stator that it adopts, so the stator of how fast series excited machine all needs to twine many group enameled wire loops, but stator is in case behind last enamelled wire, just can't load onto winding former once more.Therefore, when second group of the how fast series excited motor stator of coiling or above coil, existing common practice all is by staff the coil that turns to be installed on the stator, and operating efficiency is too low.Under such technical background, the design adopts the mobile stator card article of horizontal bilayer and slidingtype machinery frame, vertically back and forth the mode of the mobile wire winding pole of rotation breaks through being equipped with that coiling on the stator chip of winding former is organized more, the difficulty of different line footpath coil, simultaneously, produce the automatic shearing equipment that has also designed automatic dress, torn the equipment of winding former open and utilize many group cylinders to promote in order to allow equipment reach full-automatic.In the process that vertically back and forth the mobile wire winding pole of rotation winds the line, wire winding pole will drive enamelled wire and under the guiding of winding former around to stator chip, the operation of twining is respectively by two groups of wire winding poles, be that main winding wire winding pole and auxiliary winding wire winding pole carry out, and the line of the enamelled wire that the main winding wire winding pole is responsible for twining footpath directly is different with the line of the enamelled wire that the auxiliary winding wire winding pole is responsible for twining, simultaneously, under the same group of wire winding pole, no matter be main winding wire winding pole or auxiliary winding wire winding pole, but many groups coil of the different number of turns of equal coiling.Finally be implemented in the full-automatic winding of the coil of two-wire footpath, many groups on the stator chip.

As follows with the comparative result of effect and similar coil winding machine in a kind of full-automatic multistation two-wire of the design footpath around the advantage of machine:

The first, full-automatic double-head stator internal winding machine:

Full-automatic double-head stator internal winding machine can't the how fast series excited machine of independent coiling stator.Because stator is in case just can't load onto winding former once more behind last enamelled wire, therefore, once can only be in being somebody's turn to do around the stator in a kind of line footpath around machine, unique solution is exactly and the common coiling of another row's formula coil winding machine: lay out the stator that has only one group of coil with full-automatic double-head stator internal winding machine earlier, then by manually operated mode, will lay out second group of coming or the 3rd group of coil with row's formula coil winding machine and pack in the stator.

When the how fast series excited motor stator of coiling, production equipment that needs at least and producers are: 1 full-automatic double-head stator internal winding machine and operating personnel 1 people thereof, 1 row's formula stator winder and operating personnel 1 people thereof, 1 producers that second group of coil is installed for stator.The motor stator of producing like this, not only coil is loose, fly line is more, and motor rotates broken string, withstand voltage bad easily.

The second, the non-automatic stator internal winding machine of installing and removing winding former surely:

The non-automatic production process of installing and removing the how fast series excited motor stator of stator internal winding machine coiling of winding former surely is: manually load onto winding former for stator earlier, put first group of coil of coiling on first non-automatic stator internal winding machine of installing and removing winding former surely then into, under the situation of not tearing winding former open, again stator is put into second group of coil of coiling on second non-automatic stator internal winding machine of installing and removing winding former surely, manually pull down winding former for stator more at last.As seen, need be adorned, be torn open winding former by manual going around machine in this, consumed time be a lot, and workload is bigger, and production efficiency is not high, and very high to producers' specification requirement yet.

When the how fast series excited motor stator of coiling, production equipment that needs at least and producers are: 2 or the above non-automatic stator internal winding machine of installing and removing winding former surely, and 2 or above operator, and can only produce the motor stator below 1000 every day.

Three, row's formula stator winder:

The production process of the how fast series excited motor stator of row's formula stator winder coiling is: earlier go out many group coils by two or above row's formula stator winder coiling, again to coil manually wrap up, die mould, be manually installed on the stator then.As seen, this kind coil winding machine not only production efficiency is too low, and needs to consume a lot of artificial.

When the how fast series excited motor stator of coiling, production equipment that needs at least and producers are: 2 or above row's formula stator winder, 8 or above producers, and Duoing more than 15% around machine than in common with line amount during coiling.

By contrast, around machine and using method thereof, only need operating personnel can finish the coiling of how fast series excited motor stator in full-automatic multistation two-wire footpath of the design.In addition, preferably have 8 wire winding poles, the cooperative the design of four stations once just can produce 4 stators, the motor stator of one people, one machine production every day more than at least 2000, the quantity that can also increase wire winding pole as required is further to enhance productivity, no matter be the coiling single speed, or the series excited motor stator of the many speed of coiling, its production effect all is that existing coil winding machine equipment is incomparable.

Embodiment:

With four stations is example, be around machine in the full-automatic four station two-wires footpath, it comprises four main winding wire winding poles 82 and four auxiliary winding wire winding poles 84, the line footpath of main coiling 81 is different with the line footpath of pair coiling 83, coil after main coiling 81 is twined constitutes main winding, its quantity is two groups, and the coil after secondary coiling 83 is twined constitutes auxiliary winding, and its quantity is two groups.

Referring to figure 1 – Figure 11, a kind of full-automatic four station two-wires footpath is interior around machine, comprise base 1, stator fixedly mobile device 2 and stator winding cutting facility 3, stator fixedly mobile device 2 comprises slidingtype machinery frame 4, stator card article 5, stator fixed part 6 and a line module dress hand 22, stator winding cutting facility 3 comprises and drives cabinet 7, wire winding pole 8, No. two line module dress hands 31 and wire shear part 9, wherein, wire winding pole 8 comprises four main winding wire winding poles 82 and four auxiliary winding wire winding poles 84, and the line footpath of main coiling 81 is different with the line footpath of pair coiling 83;

Described base 1 successively by cross slide way 10, laterally guide block 101 and stator fixedly on the mobile device 2 bottom of the base plate 21 of setting match, match with the bottom of slidingtype machinery frame 4 by longitudinal rail 11, vertical guide block 111 successively in the top of base plate 21, the longitudinal side portion 211 of base plate 21 is connected with lateral cylinder 213 by crosswise fixed piece 212, and the horizontal sidepiece 214 of base plate 21 is connected with vertical cylinder 216 by vertical fixed block 215;

The sidepiece of described slidingtype machinery frame 4 is provided with that card article drives mouthfuls 41, manipulator move mouthfuls 42 and the card article that matches with it drive cylinder 411, a line module dress hand 22, card article drives cylinder 411 and is connected with the stator card article 5 that slides along card article guide rail 51 by card article driving bar 412, and stator card article 5 is provided with the stator mounting groove 52 of the half of chip profile that matches with stator chip 15;

Described stator fixed part 6 comprises horizontal iron cylinder 61, backplate cylinder 62, locking tongue cylinder 63 and the horizontal iron 611 of stator that matches with it, backplate 621, locking tongue 631, and the tongue card hole 141 that is provided with on the locking tongue 631 matches with line mould fixture block 14;

Described line module dress hand 22 comprises a trumpeter fixedly cylinder 221 and trumpeter's vertical shift cylinder 222, one trumpeter fixedly cylinder 221 is connected with trumpeter's fixed block 223, one trumpeter's vertical shift cylinder 222 is connected with trumpeter's vertical shift piece 224, and the trumpeter's latch 225 that is provided with respectively on trumpeter's fixed block 223, the trumpeter's vertical shift piece 224, trumpeter's line die holder 226 press from both sides empty 122 with trumpeter's jack 121, a trumpeter respectively and match;

Described trimming clamping device 23 comprises that wire clamp drives cylinder 231 and wire clamp 232, wire clamp 232 comprises static line fixture block 233 and active line fixture block 234, static line fixture block 233 is fixedlyed connected with slidingtype machinery frame 4, and active line fixture block 234 drives cylinder 231 with wire clamp and is connected;

Described wire shear part 9 comprises trimming telescopic cylinder 91 No. one, No. two trimming telescopic cylinders 92, trimming vertical shift cylinder 93 and the traversing cylinder 94 of trimming, No. two trimming telescopic cylinder 92 is connected with a trimming telescopic cylinder 91, the inside of a trimming telescopic cylinder 91 is provided with and wire winding pole 8 corresponding line hooks 95, a following side 911 on trimming telescopic cylinder 91 is rotatably connected with vertical drive plate 931, No. one upper lateral part 912 is fixedlyed connected with horizontal card hand 941, laterally the other end of card hand 941 is connected with the horizontal bar 942 that drives, the another side that laterally drives bar 942 is connected with horizontal connecting portion 943, the other end of horizontal connecting portion 943 is connected with the horizontal drive block 944 on being arranged on the traversing cylinder 94 of trimming, the traversing cylinder 94 of trimming is fixedlyed connected with vertical drive plate 931, be fixedly connected with vertical pulling piece 932 on the vertical drive plate 931, one end of vertical pulling piece 932 is fixedlyed connected with driving cabinet 7 by vertical fixed block 933, the other end of vertical pulling piece 932 is connected with trimming vertical shift cylinder 93, and the other end of trimming vertical shift cylinder 93 is fixedlyed connected with driving cabinet 7;

Described No. two line modules dress hand 31 comprises the traversing cylinder 311 of two trumpeters, two trumpeter's vertical shift cylinders 312 and two trumpeter's grip blocks 313, the sidepiece of two trumpeter's grip blocks 313 is connected with the drive end of the traversing cylinder 311 of two trumpeters, the bottom of two trumpeter's grip blocks 313 and two trumpeter's guide rails 314 are slidingly matched, the back of two trumpeter's grip blocks 313 is connected with the drive end of two trumpeter's vertical shift cylinders 312, and the two trumpeter's latches 315 that are provided with on two trumpeter's grip blocks 313, two trumpeter's inserted blocks 316 press from both sides empty 132 with two trumpeter's jacks 131, two trumpeters respectively and match;

A described line mould 12, the quantity of No. two line moulds 13 is eight, one trumpeter's fixed block 223, the quantity of two trumpeter's grip blocks 313 is two, one trumpeter's latch 225, the quantity of two trumpeter's latches 315 is eight, one trumpeter's line die holder 226, the quantity of two trumpeter's inserted blocks 316 is four, a trimming telescopic cylinder 91, the quantity of No. two trimming telescopic cylinders 92 is 16, trimming vertical shift cylinder 93, the quantity of the traversing cylinder 94 of trimming is four, and a trimming vertical shift cylinder 93, traversing cylinder 94 simultaneously corresponding four the trimming telescopic cylinders 91 of trimming, four No. two trimming telescopic cylinders 92.

Referring to Fig. 12 – Figure 20, around the using method of machine, this using method may further comprise the steps successively in a kind of above-mentioned full-automatic four station two-wires footpath:

The first step: preorder preparatory technology: set the interior operating parameters in described full-automatic multistation two-wire footpath earlier around machine, operating parameters comprises that the quantity of main winding is that two groups, the quantity of auxiliary winding are two groups, then stator chip 15 correspondences are shelved in the stator mounting groove 52 on the stator card article 5, press interior start button again around machine;

Second step: stator chip technique for fixing: card article drives cylinder 411 and releases to drive stator card article 5 and laterally move to right along card article guide rail 51, until moving to line module holding position, the horizontal iron 611 of stator that horizontal then iron cylinder 61 is released to drive stator chip 15 tops presses down to fix stator chip 15, backplate cylinder 62 is released to drive backplate 621 is clamped stator chip 15 from both sides two ends up and down again, lock 63 releases of tongue cylinder then and extend to its center from the two ends up and down of stator chip 15, until exposing tongue card hole 141 to drive locking tongue 631;

The 4th step a: wire winding: be installed with two main coilings 81 in the described main winding wire winding pole 82; Elder generation's lateral cylinder 213 release with drive stator fixedly mobile device 2 laterally move to right along cross slide way 10, the centrally aligned main winding wire winding pole 82 of the stator chip 15 of assembling on stator card article 5, vertically cylinder 216 is return to drive slidingtype machinery frame 4 and is moved after vertically then, move to the coiling position of main coiling 81 until stator chip 15, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine main coiling 81 to drive main winding wire winding pole 82, simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, main winding twines and finishes;

The 6th step: secondary wire winding: be installed with two secondary coilings 83 in the described auxiliary winding wire winding pole 84, vertically cylinder 216 is released to drive vertically reach of slidingtype machinery frame 4 earlier, leave the coiling position of main coiling 81 until stator chip 15, then lateral cylinder 213 return with drive stator fixedly mobile device 2 laterally move to left along cross slide way 10, the centrally aligned auxiliary winding wire winding pole 84 of the stator chip 15 of assembling on stator card article 5, vertically cylinder 216 is released to drive slidingtype machinery frame 4 and is moved after vertically then, move to the coiling position of secondary coiling 83 until stator chip 15, restart the motor that drives in the cabinet 7 and carry out vertical crankmotion at the center of stator chip 15 to twine secondary coiling 83 to drive auxiliary winding wire winding pole 83, simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, the auxiliary winding coil twines and finishes;

Above-mentioned a kind of full-automatic four station two-wires once can be produced four stators around machine in the footpath, the motor stator of a people one machine production every day more than at least 2000, and production effect is superior.

Claims

1. a full-automatic multistation two-wire footpath is interior around machine, the stator that comprises base (1) and upward be provided with is mobile device (2) and stator winding cutting facility (3) fixedly, described stator fixedly mobile device (2) comprises slidingtype machinery frame (4), stator card article (5) and stator fixed part (6), described stator winding cutting facility (3) comprises driving cabinet (7), wire winding pole (8) and wire shear part (9), it is characterized in that: described base (1) is provided with and the fixing cross slide way (10) that matches of mobile device (2) of stator, and stator fixedly mobile device (2) is provided with the longitudinal rail (11) that matches with slidingtype machinery frame (4); Described wire winding pole (8) comprises that inside is provided with by the main winding wire winding pole (82) of motor-driven main coiling (81) and inside and is provided with auxiliary winding wire winding pole (84) by another motor-driven secondary coiling (83), the line footpath of main coiling (81) is different with the line footpath of pair coiling (83), main winding wire winding pole (82) is positioned on the same horizontal line with auxiliary winding wire winding pole (84), and number equates.

2. a kind of full-automatic multistation two-wire according to claim 1 footpath is interior around machine, it is characterized in that: described cross slide way (10) matches with the bottom of horizontal guide block (101), laterally fixedly fixedly connected the bottom of the last base plate (21) that is provided with of mobile device (2) with stator in the top of guide block (101), the top of base plate (21) is provided with longitudinal rail (11), longitudinal rail (11) matches with the bottom of vertical guide block (111), and vertically fixedly connected with the bottom of slidingtype machinery frame (4) in the top of guide block (111); The longitudinal side portion (211) of described base plate (21) is connected with crosswise fixed piece (212), the other end of crosswise fixed piece (212) is connected with lateral cylinder (213), the horizontal sidepiece (214) of base plate (21) is connected with vertical fixed block (215), and vertically the other end of fixed block (215) is connected with vertical cylinder (216) that slidingtype machinery frame (4) is gone up setting.

3. a kind of full-automatic multistation two-wire according to claim 1 footpath is interior around machine, it is characterized in that: described stator fixedly mobile device (2) also comprises a line module dress hand (22) and the trimming clamping device (23) that matches with wire shear part (9), and described stator winding cutting facility (3) also comprises No. two line module dress hands (31) that match with a line module dress hand (22).

4. a kind of full-automatic multistation two-wire according to claim 3 footpath is interior around machine, it is characterized in that: the sidepiece of the slidingtype machinery frame (4) that described stator fixedly is provided with in the mobile device (2) is provided with card article and drives mouthful (41) and move mouthful (42) with manipulator, card article drives mouthful (41) and manipulator and moves and respectively be provided with the card article that matches with it in mouthful (42) and drive cylinder (411) and adorn hand (22) with a line module, the drive end that card article drives cylinder (411) drives bar (412) by card article and is connected with stator card article (5) along card article guide rail (51) slip, and card article guide rail (51) and stator fixedly mobile device (2) are connected;

The top of described slidingtype machinery frame (4) is provided with stator fixed part (6), stator fixed part (6) comprises horizontal iron cylinder (61), backplate cylinder (62), locking tongue cylinder (63) and the horizontal iron of stator corresponding with it (611), backplate (621), locking tongue (631), and the horizontal iron of stator (611), backplate (621), locking tongue (631) match with the stator mounting groove (52) that stator card article (5) is gone up setting;

Described line module dress hand (22) comprises a trumpeter fixedly cylinder (221) and trumpeter's vertical shift cylinder (222), one trumpeter fixedly cylinder (221) is connected with trumpeter's fixed block (223), and trumpeter's vertical shift cylinder (222) is connected with trumpeter's vertical shift piece (224);

Described No. two line modules dress hands (31) comprise the traversing cylinder of two trumpeters (311), two trumpeter's vertical shift cylinders (312) and two trumpeter's grip blocks (313), the sidepiece of two trumpeter's grip blocks (313) is connected with the drive end of the traversing cylinder of two trumpeters (311), the bottom of two trumpeter's grip blocks (313) and two trumpeter's guide rails (314) are slidingly matched, and the back of two trumpeter's grip blocks (313) is connected with the drive end of two trumpeter's vertical shift cylinders (312).

5. a kind of full-automatic multistation two-wire according to claim 4 footpath is interior around machine, it is characterized in that: the front end of described trumpeter's fixed block (223) is provided with trumpeter's latch (225), one trumpeter's vertical shift piece (224) is provided with trumpeter's line die holder (226), and trumpeter's latch (225), trumpeter's line die holder (226) are gone up the trumpeter's jack (121), the trumpeter that are provided with a line mould (12) respectively and pressed from both sides sky (122) and match; Described two trumpeter's grip blocks (313) are gone up the two trumpeter's latches (315), the two trumpeter's inserted blocks (316) that are provided with and are pressed from both sides sky (132) and match with two trumpeter's jacks (131), two trumpeters that No. two line moulds (13) upward are provided with respectively; Be provided with line mould fixture block (14) on a described line mould (12), No. two line moulds (13), line mould fixture block (14) is gone up the tongue card hole (141) that is provided with locking tongue (631) and is matched.

6. a kind of full-automatic multistation two-wire according to claim 5 footpath is interior around machine, it is characterized in that: the quantity of a described line mould (12), No. two line moulds (13) is eight, the quantity of one trumpeter's latch (225) is eight, the quantity of two trumpeter's latches (315) is eight, the quantity of one trumpeter's line die holder (226) is four, the quantity of two trumpeter's inserted blocks (316) is four, and the quantity of trumpeter's fixed block (223) is two, and the quantity of two trumpeter's grip blocks (313) is two; The quantity of the stator chip (15) that a described line mould (12), No. two line moulds (13) are all corresponding, main winding wire winding pole (82), auxiliary winding wire winding pole (84) respectively is four.

7. according to claim 3,4 or 5 described a kind of full-automatic multistation two-wire footpaths are interior around machine, it is characterized in that: the trimming clamping device (23) that described stator fixedly is provided with in the mobile device (2) comprise wire clamp drive cylinder (231) and with the corresponding wire clamp of stator chip (15) (232), wire clamp (232) comprises static line fixture block (233) and active line fixture block (234), static line fixture block (233) is fixedlyed connected with slidingtype machinery frame (4), and active line fixture block (234) drives cylinder (231) with wire clamp on being fixed on slidingtype machinery frame (4) and is connected;

The wire shear part (9) that is provided with in the described stator winding cutting facility (3) comprises a trimming telescopic cylinder (91), No. two trimming telescopic cylinders (92), trimming vertical shift cylinder (93) and the traversing cylinder of trimming (94), a trimming telescopic cylinder (92) is connected with a trimming telescopic cylinder (91), the inside of a trimming telescopic cylinder (91) is provided with and the corresponding line hook of wire winding pole (8) (95), following side (911) on the trimming telescopic cylinder (91) is rotatably connected with vertical drive plate (931), a upper lateral part (912) is fixedlyed connected with horizontal card hand (941), laterally the other end of card hand (941) is connected with the horizontal bar (942) that drives, the another side that laterally drives bar (942) is connected with horizontal connecting portion (943), the other end of horizontal connecting portion (943) is connected with the horizontal drive block (944) on being arranged on the traversing cylinder of trimming (94), the traversing cylinder of trimming (94) is fixedlyed connected with vertical drive plate (931), be fixedly connected with vertical pulling piece (932) on the vertical drive plate (931), one end of vertical pulling piece (932) is fixedlyed connected with driving cabinet (7) by vertical fixed block (933), the other end of vertical pulling piece (932) is connected with trimming vertical shift cylinder (93), and the other end of trimming vertical shift cylinder (93) is fixedlyed connected with driving cabinet (7).

8. a kind of full-automatic multistation two-wire according to claim 7 footpath is interior around machine, it is characterized in that: the quantity of described wire winding pole (8) is eight, be respectively four main winding wire winding poles (82) and four auxiliary winding wire winding poles (84), a trimming telescopic cylinder (91), the quantity of No. two trimming telescopic cylinders (92) is 16, trimming vertical shift cylinder (93) is four with the quantity of the traversing cylinder of trimming (94), and a trimming vertical shift cylinder (93), simultaneously corresponding four the trimming telescopic cylinders (91) of a traversing cylinder of trimming (94), four No. two trimming telescopic cylinders (92).

In the described full-automatic multistation two-wire of a claim 7 footpath around the using method of machine, this method comprises successively that preorder preparatory technology, stator chip technique for fixing, line module dress technology, wire winding, trimming technology, a line mould are torn open and opens technology and stator chip is collected technology, it is characterized in that: described using method also comprises secondary wire winding and secondary trimming technology, coil after described main coiling (81) is twined constitutes main winding, and the coil after secondary coiling (83) is twined constitutes auxiliary winding; Described using method may further comprise the steps successively:

The first step: preorder preparatory technology: set the interior operating parameters in described full-automatic multistation two-wire footpath earlier around machine, operating parameters comprises the number of main winding and the number of auxiliary winding, then stator chip (15) correspondence is shelved in the stator mounting groove (52) on the stator card article (5), presses interior start button again around machine;

Second step: stator chip technique for fixing: first card article drives cylinder (411) release and laterally moves to right along card article guide rail (51) to drive stator card article (5), until moving to line module holding position, the horizontal iron of stator (611) that horizontal then iron cylinder (61) is released to drive stator chip (15) top presses down to fix stator chip (15), backplate cylinder (62) is released to drive backplate (621) is clamped stator chip (15) from both sides two ends up and down again, lock tongue cylinder (63) release then and extend to its center from the two ends up and down of stator chip (15), until exposing tongue card hole (141) to drive locking tongue (631);

The 3rd step: line module dress technology: elder generation's one trumpeter's vertical shift cylinder (222), two trumpeter's vertical shift cylinders (312) are released simultaneously to drive a line mould (12) respectively, No. two line moulds (13) are drawn close to the both sides of stator chip (15), until a line mould (12), line mould fixture block (14) on No. two line moulds (13) enters locking tongue (631) and goes up the tongue card hole (141) that is provided with, locking tongue cylinder (63) then returns to lock a line mould (12) and No. two line moulds (13), at this moment, a line mould (12), No. two line moulds (13) are all fixedlyed connected with stator chip (15), again a trumpeter fixedly cylinder (221) return to drive trumpeter's latch (225) that trumpeter's fixed block (223) go up to be provided with and from trumpeter's jack (121), extract, the traversing cylinder of two trumpeters (311) is released traversing to drive two trumpeter's grip blocks (313) then, two trumpeter's grip blocks (313) drive two trumpeter's latches (315) simultaneously, two trumpeter's inserted blocks (316) are respectively from two trumpeter's jacks (131), two trumpeters are pressed from both sides in the sky (132) and are withdrawed from, trumpeter's vertical shift cylinder (222) is return to drive trumpeter's line die holder (226) and is pressed from both sides the sky (122) from a trumpeter and withdraw from again, at this moment, a line module dress hand (22) breaks away from a line mould (12), two trumpeter's vertical shift cylinders (312) are return to drive two trumpeter's grip blocks (313) and are retreated then, at this moment, No. two line module dress hands (31) break away from No. two line moulds (13);

The 4th step a: wire winding: first lateral cylinder (213) release with drive stator fixedly mobile device (2) laterally move to right along cross slide way (10), go up the centrally aligned main winding wire winding pole (82) of the stator chip (15) of assembling until stator card article (5), vertically cylinder (216) is return to drive slidingtype machinery frame (4) and is moved after vertically then, move to the coiling position of main coiling (81) until stator chip (15), restart the motor that drives in the cabinet (7) and carry out vertical crankmotion at the center of stator chip (15) to twine main coiling (81) to drive main winding wire winding pole (82), simultaneously, the tightness of tensioner control main winding, electronic counter calculate around the number of main winding, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, main winding twines and finishes;

Described vertical crankmotion is meant: when initial, the position that is positioned at 0 degree that main winding wire winding pole (82) is static, protract in the center of main winding wire winding pole (82) aligning stator chip (15) then, and be rotated counterclockwise 90 degree so that pass No. two line moulds (13) successively, a stator chip (15) and a line mould (12), after passing, cycle 0 is spent clockwise earlier, dextrorotation turn 90 degrees again, and with main winding wire winding pole (82) along a line mould (12), stator chip (15) retreats with No. two line moulds (13), until returning original position, be rotated counterclockwise 90 degree then to get back to degree position, the cycling successively again of 0 when initial;

The 5th step: a trimming technology: after the wire winding of above-mentioned main coiling (81) finishes, No. two trimming telescopic cylinders (92) are released to promote a trimming telescopic cylinder (91) earlier, released until the inner line hook (95) that is provided with of a trimming telescopic cylinder (91), wire clamp driving cylinder (231) is released to drive active line fixture block (234) and is closed up clamping the end of a thread with static line fixture block (233) then, and the end of a thread hung on the static line fixture block (233), trimming vertical shift cylinder (93) is released line hook (95) the alignment line tail that unclamps with driving again, the traversing cylinder of trimming (94) is return with pulls wire hook (95) and is clockwise rotated then, until the inclined to one side line tail of line hook (95) pendulum, a trimming telescopic cylinder (91) is released and is stretched out fully with drive wire hook (95) again, the traversing cylinder of trimming (94) is released and is rotated counterclockwise with pulls wire hook (95) then, catch on the line tail until the line hook (95) that stretches out fully, a trimming telescopic cylinder (91) is return above guy hook (95) again, line hook (95) is mentioned the line tail that catches on it, wire clamp driving cylinder (231) is return to drive active line fixture block (234) and is separated with static line fixture block (233) then, simultaneously, trimming vertical shift cylinder (93) is return above thread-lifting hook (95), enter between active line fixture block (234) and the static line fixture block (233) until the line tail that line hook (95) catches on, wire clamp driving cylinder (231) is released to drive active line fixture block (234) and is closed up clamping the end of a thread and line tail with static line fixture block (233) again, No. two trimming telescopic cylinders (92) are return to continue to improve a trimming telescopic cylinder (91) and line hook (95) then, on carry and the line hook (95) that is locked spurs the line that catches on it, broken until line, one time trimming technology finishes;

The 6th step: secondary wire winding: vertically cylinder (216) is released to drive vertically reach of slidingtype machinery frame (4) earlier, leave the coiling position of main coiling (81) until stator chip (15), then lateral cylinder (213) return with drive stator fixedly mobile device (2) laterally move to left along cross slide way (10), go up the centrally aligned auxiliary winding wire winding pole (84) of the stator chip (15) of assembling until stator card article (5), vertically cylinder (216) is released to drive slidingtype machinery frame (4) and is moved after vertically then, move to the coiling position of secondary coiling (83) until stator chip (15), restart the motor that drives in the cabinet (7) and carry out vertical crankmotion at the center of stator chip (15) to twine secondary coiling (83) to drive auxiliary winding wire winding pole (83), simultaneously, the tightness of tensioner control auxiliary winding coil, electronic counter calculate around the number of auxiliary winding coil, when number is about to reach setting numerical value, reduce speed now operation and reach out of service when setting numerical value of motor at winding number order, the auxiliary winding coil twines and finishes;

The 7th step: secondary trimming technology: after the wire winding of above-mentioned secondary coiling finishes, drive a trimming telescopic cylinder (91), No. two trimming telescopic cylinders (92), trimming vertical shift cylinder (93), the traversing cylinder of trimming (94), and wire clamp drives cylinder (231), wire clamp (232), static line fixture block (233) and carries out the trimming operation with active line fixture block (234), and this trimming operation is identical with the operating procedure of a trimming technology;

The 8th step: the line mould is torn open and opened technology: two trumpeter's vertical shift cylinders (312) are released to drive No. two line module dress hands (31) reach earlier, trumpeter's vertical shift cylinder (222) is released to drive a line module dress hand (22) reach then, simultaneously, the traversing cylinder of two trumpeters (311) is return to drive two trumpeter's grip blocks (313) traversing, drive two trumpeter's latches (315) until two trumpeter's grip blocks (313), two trumpeter's inserted blocks (316) insert two trumpeter's jacks (131) respectively and press from both sides sky (132) with two trumpeters, again a trumpeter fixedly cylinder (221) release to drive trumpeter's fixed block (223) and go up the trumpeter's latch (225) that is provided with and insert trumpeter's jack (121), locking tongue cylinder (63) then releases, drive locking tongue (631) to loosen line mould fixture block (14) and tongue card hole (141), trumpeter's vertical shift cylinder (222) again, two trumpeter's vertical shift cylinders (312) are all return to tear open respectively and are opened a line mould (12), No. two line moulds (13) leave stator chip (15);

The 9th step: stator chip is collected technology: first backplate cylinder (62) is return to drive the both sides that backplate (621) leaves stator chip (15), horizontal then iron cylinder (61) is return, driving the horizontal iron of stator (611) rises to unclamp stator chip (15), card article driving cylinder (411) is return to drive stator card article (5) and is laterally moved left to original position along card article guide rail (51) again, takes off the stator chip (15) that has wound from stator card article (5) then.

10. around the using method of machine, it is characterized in that: the number of described main winding is two groups in a kind of full-automatic multistation two-wire according to claim 9 footpath, and the number of auxiliary winding coil is one group, two groups, three groups, four groups or five groups.