CN202260916U - Dual-groove stator full-automatic winding machine - Google Patents
Dual-groove stator full-automatic winding machine Download PDFInfo
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- CN202260916U CN202260916U CN2011203243702U CN201120324370U CN202260916U CN 202260916 U CN202260916 U CN 202260916U CN 2011203243702 U CN2011203243702 U CN 2011203243702U CN 201120324370 U CN201120324370 U CN 201120324370U CN 202260916 U CN202260916 U CN 202260916U
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- guide rod
- winding machine
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Abstract
The utility model relates to a dual-groove stator full-automatic winding machine which comprises a stander, a transporter which is arranged on the stander and used for transporting a stator core to a winding station and outputting the wound stator, a positioning device which is used for fixing the stator core on the winding station, a winding device, a first guide module which is used for guiding a guide line into a first line groove set, and a second guide module which automatically moves to a second line groove set to guide the guide line into the second line groove set when the second line groove set is wound. Two sets of the line groove sets can be respectively wound on one winding machine, two sets of guide moulds can not be manually disassembled and assembled, and the wound stator can be directly withdrawn out of a discharge end of the transporter only by the means that an operator puts the stator core on a charge end of the transporter, so that the dual-groove stator full-automatic winding machine is high in automaticity and production efficiency, the defect that the copper line patent leather is easily damaged when the guide mould is manually disassembled and assembled can be avoided, and the dual-groove stator full-automatic winding machine is high in product yield.
Description
Technical field
The utility model relates to series excitation stator automatic production line field, refers in particular to double flute stator fully automatic wire winding machine.
Background technology
At present, when producing the double flute stator, all be to adopt semi-automatic stator knitting wool machine, its production procedure is mainly following: the artificial first cover coiling guiding mould of loading onto at the first wire casing group place; With on stator core to the first coil winding machine wire-wound on the first wire casing group; The first cover coiling guiding mould is torn in manual work open; The artificial second cover coiling guiding mould of loading onto at the second stator slot group place; Be put on second coil winding machine wire-wound on the second wire casing group.
Owing to adopted above-mentioned semiautomatic winding machine, must two coil winding machines of utilization and two cover coiling guiding moulds with on the first wire casing group of wire-wound to the stator core, the second wire casing group, cause therefore that production efficiency is low, employee's amount of labour is big.And after the intact first wire casing group, damage is set around the copper cash coat of paint on the first wire casing group easily when adorning the second cover coiling guiding mould, causes percent defective high.
The utility model content
The utility model embodiment technical problem to be solved is, a kind of double flute stator fully automatic wire winding machine is provided, and it can accomplish the coiling of two wire casing groups automatically on same coil winding machine.
For solving the problems of the technologies described above; The utility model provides following technical scheme: a kind of double flute stator fully automatic wire winding machine, comprise frame, be located at be used on the frame with stator core deliver to the coiling station and will wind the stator output of line transport, be used for stator core be fixed in coiling station place positioner, Winder, be used for the lead guiding got into the first guiding mould of the first wire casing group and when the second wire casing group wind the line, move to the second wire casing group automatically sentencing and the lead guiding is got into second of the second wire casing group guiding mould.
Further, the said second guiding mould has two covers, the corresponding respectively two ends that are arranged on stator core coiling station place and are positioned at stator core.
Further, the said second guiding mould comprise many vertical stator core end faces be set up in guide rod on the guide rod seat, be located at each guide rod near stator core one end be used for institute's lead around the home guide the line hook of the second wire casing group into and drive each guide rod so that its terminal line hook against or disengaging stator core end face on driving mechanism.
Further; The lever that said driving mechanism comprises power source and under drive power source, drives said guide rod and the straight reciprocating motion of line hook; Said lever middle part is hubbed on the frame; One end and power source articulate and link to each other, the other end and retainer ring pivot joint, and each guide rod is not established an end of line hook and all is fixed on the said retainer ring.
Further, said line hook one end is hubbed at the end of guide rod, and has an extension spring one end to be located on the line hook, and the other end is located on the guide rod.
Further; Said Winder comprises that an end is set up in the first flying trident bar on the frame, drives the first flying trident bar and carry out the reciprocating vertically rectilinear motion actuating unit of straight line, an end and be set up in the second flying trident bar on the frame, drive revolving power mechanism, the coaxial line mouth that is fixedly arranged on the terminal wire winding pole of the second flying trident bar and crosses at the wire winding pole end that the second flying trident bar rotate around the axis, through one the first flying trident bar is connected with the shaft coupling that the second flying trident bar synchronous linear reciprocating motion and the second flying trident bar can independently rotatablely move between the said first flying trident bar and the second flying trident bar.
Further; The rectilinear motion actuating unit comprises first motor, the reducing gear that links to each other with first motor output end, the endplay device that links to each other with the output of reducing gear, the slide block that links to each other with the rocking bar of endplay device; Said slide block set is located on the sliding shaft rod; Said slide block also protrudes out and is provided with supporting seat, and said shaft coupling is fixed on the supporting seat.
Further, revolving power mechanism comprises the transmission mechanism that second motor links to each other with second motor output end.
Further, said and Winder each guide rod of being positioned at the second guiding mould in the same end of the stator core outside be parallel to wire winding pole be arranged at wire winding pole around.
Further; Said wire winding pole is arranged in the sleeve, and the outer wall raising of sleeve forms said guide rod seat, and each guide rod is arranged on the guide rod seat; And an end of not establishing the line hook of each guide rod all is fixed on the retainer ring that is placed on the sleeve, and said retainer ring links to each other with driving mechanism.
Through adopting technique scheme; The utility model has following beneficial effect at least: the utility model can wind the line respectively to two groups of wire casing groups on a coil winding machine; Avoid artificial dismounting two cover guiding moulds, the operator only needs to put stator core at the feeding end of transport, can directly take out the stator that winds line at the discharge end of transport; Automaticity is high; Production efficiency is high, and the defective of easy damaged copper cash coat of paint can effectively avoid artificial dismounting guiding mould the time, and product percent of pass is high.
Description of drawings
Fig. 1 is the stereogram of the utility model double flute stator fully automatic wire winding machine.
Fig. 2 is the front view after the utility model double flute stator fully automatic wire winding machine is removed shell.
Fig. 3 is the end view of the utility model double flute stator fully automatic wire winding machine.
Fig. 4 is the front view that the line hook of the utility model double flute stator fully automatic wire winding machine cooperates with the first guiding mould.
Fig. 5 is line hook and the first guiding mould of a utility model double flute stator fully automatic wire winding machine end view when cooperating.
Fig. 6 is the structural representation of the second guiding mould of the utility model double flute stator fully automatic wire winding machine.
Embodiment
Please refer to an embodiment of the utility model of Fig. 1 ~ shown in Figure 6; The utility model provides a kind of double flute stator fully automatic wire winding machine, comprise frame 1, be located at be used on the frame 1 with stator core 9 deliver to the coiling station and will wind the stator output of line transport 2, be used for stator core be fixed in coiling station place positioner 3, Winder 4, be used for the lead guiding got into the first guiding mould 5 of the first wire casing group 90 on the stator core 9 and to the second wire casing group, 92 coilings of stator core 9 time, move to the second wire casing group 92 automatically sentencing the second guiding mould 6 that the lead guiding is got into the second wire casing group 92.
Described frame 1 has necessary frame and platform and shell as the mounting platform of other each devices or mechanism.As shown in Figure 3, said transport 2 mainly is that the stator that is used for stator core is delivered to the coiling station and will be wound line shifts out and be transported to discharging opening from the coiling station, and it can adopt the at present common various realization that transports.And positioner 3 is that the stator core that is transported to the coiling station is realized the location and assembled the first guiding mould 5.The monomer structure of said frame 1, transport 2, positioner 3 and the first guiding mould 5 is compared with the dependency structure of existing stator winder, does not have substantial differences, and the utility model is seldom given unnecessary details at this.
As shown in Figure 2; Said Winder 4 comprises that an end is set up in the first flying trident bar 40 on the frame 1, drives the first flying trident bar 40 and carry out that the reciprocating vertically rectilinear motion actuating unit of straight line (scheming not label), an end are set up in the second flying trident bar 44 on the frame 1, drive revolving power mechanism 46 that the second flying trident bar 44 rotate around the axis, the coaxial line mouth 49 that is fixedly arranged on the terminal wire winding pole 48 of the second flying trident bar 44 and crosses at wire winding pole 48 ends; Be connected through a shaft coupling 43 between the said first flying trident bar 40 and the second flying trident bar 44; This shaft coupling 43 has been guaranteed the first flying trident bar 40 and the 44 ability synchronous linear reciprocating motions of the second flying trident bar, and the second flying trident bar 44 also can independently rotatablely move.Said rectilinear motion actuating unit comprises first motor 420, the reducing gear 422 that links to each other with first motor, 420 outputs, the endplay device 424 that links to each other with the output of reducing gear 422, the slide block 426 that links to each other with the rocking bar 4240 of endplay device 424; Said slide block 426 is sheathed on the sliding shaft rod 427; Said slide block 426 also protrudes out and is provided with supporting seat 428, and said shaft coupling 43 is fixed on the supporting seat 428.Said revolving power mechanism 46 comprises the transmission mechanism 462 that second motor 460 links to each other with the output of second motor 460, the transmission that said transmission mechanism 462 can directly adopt various common realizing such as belt wheel pair, gear pair to rotatablely move.The said wire winding pole 48 and the second flying trident bar 44 can be to be made into integration, and can be with motion of the second flying trident bar, 44 synchronous linears or rotation.Wire winding pole 48 can be arranged in the sleeve 45 that is fixed on the frame 1.First motor 420 in the Winder 4, second motor 460 all preferably adopt servomotor.
In conjunction with Fig. 4 ~ shown in Figure 6, the said second guiding mould 6 comprise many vertical stator core 9 end faces be set up in guide rod 60 on the guide rod seat 600, be located at each guide rod 60 near stator core 9 one ends be used for institute's lead around the home guide the line hook 62 of the second wire casing group 92 into and drive each guide rod 60 so that its terminal line hook 62 against or disengaging stator core 9 end faces on driving mechanism 64.Said line hook 62 1 ends are hubbed at the end of guide rod 60; And there are an extension spring 63 1 ends to be located on the line hook 62; The other end is located on the guide rod 60, and when guide rod 60 reaches made line hook 62 near stator core 9 end faces, the elastic pulling force of said extension spring 63 made line hook 62 be positioned at guide position; And when the coiling completion; Move behind the guide rod 60 when making line hook 62 away from the end face of stator core 9, line hook 62 owing to receiving around the home coil keep out the pulling force that overcomes extension spring 63 to the rotation of the outer end of guide rod until with guide rod 60 position of almost parallel substantially so that line hook 62 and from coil, spinning off; After line hook 62 spun off from coil fully, line hook 62 returned to home position (as shown in Figure 6) again under extension spring 63 effects.The lever 642 that said driving mechanism 64 comprises power source 640 and under power source 640 drives, drives said guide rod 60 and 62 straight reciprocating motions of line hook.Said power source 640 can adopt various common power set such as motor, cylinder.Said lever 642 middle parts are hubbed on the frame 1, and an end and power source 640 articulates and link to each other, the other end and retainer ring 644 pivot joints, and each guide rod 60 is not established an end of line hook 62 and all is fixed on the said retainer ring 644.
During practical implementation, the said second guiding mould 6 has two covers, the corresponding respectively two ends that are arranged on stator core coiling station place and are positioned at stator core 9, with guide respectively from the two ends of stator core 9 respectively lead around the home.In one embodiment; Each guide rod 60 that is positioned at the second guiding mould 6 in the same ends of stator core 9 outside with Winder 4 be parallel to wire winding pole 48 be arranged at wire winding pole 48 around; For ease of said guide rod 60 is set; Supply each guide rod 60 to wear on it and form said guide rod seat 600, and retainer ring 644 also is placed on the sleeve 45 in the outer wall raising of sleeve 45.
The double flute stator fully automatic wire winding machine of the utility model, was promptly fixed by positioner 3 when stator core 9 is transported to the coiling station in when work, simultaneously the first guiding mould 5 was fixed in outer end on the both ends of the surface first wire casing group 90 of stator core 9; Then; Promptly start working the first wire casing group 90 is wound the line by Winder 4; First motor 420 drives wire winding pole 48 and does linear reciprocating motion, and second motor 460 then drives wire winding pole 48 reciprocal anglec of rotation α, first motor 420 and 460 teamworks of second motor; Make the terminal line mouths 49 of wire winding pole 48 when passing stator core 9, guarantee it is rectilinear motion, institute's lead around the home guides under the guiding function of mould 5 in the entering first wire casing group 90 first.
When 90 coilings finish to the first wire casing group; Then the driving mechanism 64 drive guide rods 60 by the second guiding mould 6 move to the end face of stator core 9; Make line hook 62 be close to the end face of stator core 9 and play guiding function at the second wire casing group, 92 places; Winder 4 starts once more and carries out winding operation then, and its winding operation is with 90 coilings are identical to the first wire casing group, and just the angle of second motor, 460 drive wire winding poles, 48 reciprocal rotations this moment is β; Common β>α, through line hook 62 guiding function line is imported in the second wire casing group 92.
After accomplishing coiling; The driving mechanism 64 of the second guiding mould 6 is that drive leader 60 is away from the stator core that is wound with coil 9; Positioner 3 also unclamps then, and the first guiding mould 5 is also broken away from from stator core 9, transport 2 can be again with the stator that has wound coil to discharging opening.
The utility model can wind the line respectively to two groups of wire casing groups on a coil winding machine; Avoid artificial dismounting two cover guiding moulds, the operator only needs to put stator core at the feeding end of transport, can directly take out the stator that winds line at the discharge end of transport; Automaticity is high; Production efficiency is high, and the defective of easy damaged copper cash coat of paint can effectively avoid artificial dismounting guiding mould the time, and product percent of pass is high.
Claims (10)
1. double flute stator fully automatic wire winding machine; Comprise frame, be located at be used on the frame with stator core deliver to the coiling station and will wind the stator output of line transport, be used for the first guiding mould that stator core is fixed in positioner, the Winder at coiling station place and is used for the lead guiding is got into the first wire casing group; It is characterized in that said double flute stator fully automatic wire winding machine moves to the second wire casing group automatically and sentences the second guiding mould that the lead guiding is got into the second wire casing group when also being included in the second wire casing group being wound the line.
2. double flute stator fully automatic wire winding machine as claimed in claim 1 is characterized in that, the said second guiding mould has two covers, the corresponding respectively two ends that are arranged on stator core coiling station place and are positioned at stator core.
3. double flute stator fully automatic wire winding machine as claimed in claim 2; It is characterized in that, the said second guiding mould comprise many vertical stator core end faces be set up in guide rod on the guide rod seat, be located at each guide rod near stator core one end be used for institute's lead around the home guide the line hook of the second wire casing group into and drive each guide rod so that its terminal line hook against or disengaging stator core end face on driving mechanism.
4. double flute stator fully automatic wire winding machine as claimed in claim 3; It is characterized in that; The lever that said driving mechanism comprises power source and under drive power source, drives said guide rod and the straight reciprocating motion of line hook, said lever middle part is hubbed on the frame, and an end articulates with power source and links to each other; The other end and retainer ring articulate, and each guide rod is not established an end of line hook and all is fixed on the said retainer ring.
5. double flute stator fully automatic wire winding machine as claimed in claim 3 is characterized in that, said line hook one end is hubbed at the end of guide rod, and has an extension spring one end to be located on the line hook, and the other end is located on the guide rod.
6. double flute stator fully automatic wire winding machine as claimed in claim 2; It is characterized in that; Said Winder comprises that an end is set up in the first flying trident bar on the frame, drives the first flying trident bar and carry out the reciprocating vertically rectilinear motion actuating unit of straight line, an end and be set up in the second flying trident bar on the frame, drive revolving power mechanism, the coaxial line mouth that is fixedly arranged on the terminal wire winding pole of the second flying trident bar and crosses at the wire winding pole end that the second flying trident bar rotate around the axis, through one the first flying trident bar is connected with the shaft coupling that the second flying trident bar synchronous linear reciprocating motion and the second flying trident bar can independently rotatablely move between the said first flying trident bar and the second flying trident bar.
7. double flute stator fully automatic wire winding machine as claimed in claim 6; It is characterized in that; The rectilinear motion actuating unit comprises first motor, the reducing gear that links to each other with first motor output end, the endplay device that links to each other with the output of reducing gear, the slide block that links to each other with the rocking bar of endplay device; Said slide block set is located on the sliding shaft rod, and said slide block also protrudes out and is provided with supporting seat, and said shaft coupling is fixed on the supporting seat.
8. double flute stator fully automatic wire winding machine as claimed in claim 6 is characterized in that revolving power mechanism comprises the transmission mechanism that second motor links to each other with second motor output end.
9. double flute stator fully automatic wire winding machine as claimed in claim 3 is characterized in that, each guide rod that said and Winder are positioned at the second guiding mould in the same end of the stator core outside be parallel to wire winding pole be arranged at wire winding pole around.
10. double flute stator fully automatic wire winding machine as claimed in claim 9; It is characterized in that; Said wire winding pole is arranged in the sleeve, and the outer wall raising of sleeve forms said guide rod seat, and each guide rod is arranged on the guide rod seat; And an end of not establishing the line hook of each guide rod all is fixed on the retainer ring that is placed on the sleeve, and said retainer ring links to each other with driving mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203243702U CN202260916U (en) | 2011-08-31 | 2011-08-31 | Dual-groove stator full-automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203243702U CN202260916U (en) | 2011-08-31 | 2011-08-31 | Dual-groove stator full-automatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202260916U true CN202260916U (en) | 2012-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203243702U Expired - Fee Related CN202260916U (en) | 2011-08-31 | 2011-08-31 | Dual-groove stator full-automatic winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202260916U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102723824A (en) * | 2012-07-11 | 2012-10-10 | 无锡市中达电机有限公司 | Automatic overturning platform for wire inserting of motor stator |
| CN102868263A (en) * | 2012-09-17 | 2013-01-09 | 无锡航天万源新大力电机有限公司 | Coil inserting method for stator winding of multiphase low-voltage high-capacity direct-drive wind-driven generator |
| CN102891573A (en) * | 2012-10-16 | 2013-01-23 | 浙江京马电机有限公司 | Automatic reversal wire winding machine for series excitation motor stator |
| CN103475172A (en) * | 2013-09-24 | 2013-12-25 | 浙江省三门县王中王电机焊接设备有限公司 | Flying disc type full-automatic winding machine and winding method thereof |
| CN103595197A (en) * | 2013-11-22 | 2014-02-19 | 深圳市金岷江机电设备有限公司 | Stator winding die and stator winding machine |
| CN105356698A (en) * | 2015-11-06 | 2016-02-24 | 江苏本格自动化科技有限公司 | Electric tricycle stator winding machine |
| CN105576916A (en) * | 2015-12-22 | 2016-05-11 | 绩溪县康鹏机电设备制造厂 | Double-station stator automatic coil winding machine |
| CN106160373A (en) * | 2016-08-30 | 2016-11-23 | 广东顺德三合工业自动化设备股份有限公司 | Four station single needle servo coil winding machines |
| CN104283384B (en) * | 2014-09-29 | 2017-03-22 | 德清奥士玛数控设备有限公司 | Servo protective hook device in armature winding machine |
-
2011
- 2011-08-31 CN CN2011203243702U patent/CN202260916U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102723824A (en) * | 2012-07-11 | 2012-10-10 | 无锡市中达电机有限公司 | Automatic overturning platform for wire inserting of motor stator |
| CN102868263B (en) * | 2012-09-17 | 2016-05-18 | 无锡航天万源新大力电机有限公司 | Heterogeneous low-voltage high-capacity direct-driving aerogenerator stator winding inserting method |
| CN102868263A (en) * | 2012-09-17 | 2013-01-09 | 无锡航天万源新大力电机有限公司 | Coil inserting method for stator winding of multiphase low-voltage high-capacity direct-drive wind-driven generator |
| CN102891573A (en) * | 2012-10-16 | 2013-01-23 | 浙江京马电机有限公司 | Automatic reversal wire winding machine for series excitation motor stator |
| CN103475172A (en) * | 2013-09-24 | 2013-12-25 | 浙江省三门县王中王电机焊接设备有限公司 | Flying disc type full-automatic winding machine and winding method thereof |
| CN103595197A (en) * | 2013-11-22 | 2014-02-19 | 深圳市金岷江机电设备有限公司 | Stator winding die and stator winding machine |
| CN103595197B (en) * | 2013-11-22 | 2015-12-02 | 深圳市金岷江机电设备有限公司 | Stator winding mould and stator winder |
| CN104283384B (en) * | 2014-09-29 | 2017-03-22 | 德清奥士玛数控设备有限公司 | Servo protective hook device in armature winding machine |
| CN105356698A (en) * | 2015-11-06 | 2016-02-24 | 江苏本格自动化科技有限公司 | Electric tricycle stator winding machine |
| CN105356698B (en) * | 2015-11-06 | 2018-01-12 | 江苏本格自动化科技有限公司 | A kind of electro-tricycle stator winder |
| CN105576916A (en) * | 2015-12-22 | 2016-05-11 | 绩溪县康鹏机电设备制造厂 | Double-station stator automatic coil winding machine |
| CN105576916B (en) * | 2015-12-22 | 2018-11-06 | 绩溪县康鹏机电设备制造厂 | Double-station automatic stator winding machine |
| CN106160373A (en) * | 2016-08-30 | 2016-11-23 | 广东顺德三合工业自动化设备股份有限公司 | Four station single needle servo coil winding machines |
| CN106160373B (en) * | 2016-08-30 | 2018-11-23 | 广东顺德三合工业自动化设备股份有限公司 | Four station single needle servo coil winding machines |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 518109 Guangdong Province, Shenzhen New District of Longhua City, Dalang street, Tong Sheng Hua fan community road, anda science and Technology Industrial Park, building fifth, third to five storeys, sixth second storey building in the first layer, third Patentee after: SHENZHEN JINMINJIANG INTELLIGENT EQUIPMENT CO., LTD. Address before: 518000 Guangdong Province, Shenzhen city Baoan District Sea Road, Hua Fan anda science and Technology Industrial Park Building 5 floor 3-5 Patentee before: Shenzhen Gimech Technology Corporation |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20170831 |