CN102101539B - Full-automatic binding machine - Google Patents
Full-automatic binding machine Download PDFInfo
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- CN102101539B CN102101539B CN2011100638324A CN201110063832A CN102101539B CN 102101539 B CN102101539 B CN 102101539B CN 2011100638324 A CN2011100638324 A CN 2011100638324A CN 201110063832 A CN201110063832 A CN 201110063832A CN 102101539 B CN102101539 B CN 102101539B
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Abstract
The invention relates to a full-automatic binding machine mainly solving the problem of complex strip threading process of the traditional binding machine and also solving the problems of incompact structure and unavailable secondary strip supply and strip-free detection. The full-automatic binding machine is characterized in that a stand (1) positioned on the outlet end of a strip storage rubber wheel (8) is articulated with a strip storage shifting plate (13) and fixedly provided with a device (14) driving the strip storage shifting plate (13) to rotate; and the device (14) driving the strip storage shifting plate (13) to rotate is articulated with the strip storage shifting plate (13) and can drive the strip storage shifting plate (13) to rotate and control the strip storage shifting plate (13) to communicate with a strip supply guide track (12) or a strip storage box (4). The full-automatic binding machine has the advantages of convenience for strip threading, compact structure and high automation degree.
Description
Technical field
The present invention relates to a kind of device that article are tied up, be specifically related to a kind of full automaticity strapper.
Background technology
Along with the automatic packaging industrial expansion, automatic flexible strapping machine has obtained widespread usage in industries such as food, medicine, electric mechanicals, and has a large capacity and a wide range.Strapper is to use strapping to twine product or package, tighten up then and with the strapping joint through calorific effect fusion bonded assembly machine, avoid product or package to be scattered in transportation, in storing.
As Strapping Material, joint adopts hot melt to fetch realization to existing strapper, mainly is made up of frame, movement, tep reel and tape storage bin with plastics (polypropylene); Described movement comprises cam set, worm-and-wheel gear and the send-back mechanism that is installed on the support, and mechanical cam programming control and controlled by single chip microprocessor are organically combined, and there is following defective in this device: 1, when wearing strapping; Needed to divide 2 steps to carry out, after strapping penetrates tape storage bin, open cabinet again and pull out the belt in the tape storage bin; Penetrate into the send-back mechanism in the movement and import into and tie up framework by it; And behind each tape swapping or the disorderly closedown, all need wear band again just can use, crossing process is loaded down with trivial details; Labour intensity is big, inefficiency.When especially in automatic production line, using, conveying needs the roller frame of connection with wrapping of piece just to be arranged on the centre of equipment, blocks the movement outer cover, wears band behind each tape swapping or the disorderly closedown again and need open the movement outer cover and make that to wear band inconvenient more.2, the tep reel of existing strapper adopts outlet structure, and structure is not compact, makes the volume of equipment package bigger, is not easy to transportation.In use, the occupation of land space is big, also is prone to cause distortion such as strapping twists, collides, makes moist or strapping around equally likely possibility to hard thing, tape jam occurs sending.When using on the automatic production line, be difficult on oad, be complementary with other equipment.3, existing strapper can not carry out secondary and send band and do not have omnidistance self-monitoring PLC controls such as band detects, and is difficult to satisfy the demand of high efficiency automated production.Traditional semi-automatic binder, production efficiency is low, and packing process needs a large amount of labour powers, and labour intensity is big, and the packing effect differs, and influences the attractive packages degree.
Summary of the invention
In order to overcome disadvantages of background technology; The present invention provides a kind of full automaticity strapper; This full automaticity strapper has mainly solved the loaded down with trivial details problem of existing strapper crossing process; It is compact and can not carry out secondary and send band and do not have the problem that band detects to have solved simultaneously structure yet, have wear that band is convenient, compact conformation and the high characteristics of degree of automation.
Technical scheme of the present invention is: this full automaticity strapper comprises frame, movement, tep reel and tape storage bin; Described movement comprises cam set, worm-and-wheel gear and the send-back mechanism that is installed on the support; Send band, move back the band tensioning and tie up three to laterally arrange and, the rolling wheel support groove is installed on the frame and stores up the band rubber tire, the conduction band roller is housed on the tep reel through the magnetic clutch transmission; Storage band rubber tire is driven by the storage translator; Be connected with on the movement and send the band guide rail, the exit end of storage band rubber tire is hinged with storage band plectrum on frame, is fixed with on the frame to drive the device that storage band plectrum rotates; Drive device that storage band plectrum rotates and be hinged with storage band plectrum and can drive storage band plectrum and rotate, drive device that storage band plectrum rotates and can control storage band plectrum and be with guide rail or tape storage bin to be connected with sending.
The device that described driving storage band plectrum rotates is a kind of in electromagnet, linear electric motors, cylinder or the hydraulic actuating cylinder, and the end that drives the movable rod member in the device that storage band plectrum rotates is hinged on the position of departing from its center of gyration on the storage band plectrum.
On the described frame tressel is installed, described tressel frame relatively slides, and described tep reel is fixed on the tressel.
Described tressel is made up of parallel pull bar, is fixed with guide pin bushing on the frame, and pull bar passes guide pin bushing and can pull out or push along guide pin bushing.
The bottom of described tape storage bin is equipped with trammel beam, and an end of trammel beam is corresponding with micro-switch, and the other end of trammel beam is provided with storage band adjustment extension spring.
Described full automaticity strapper also includes the secondary forward (FWD), does not have the band checking system, and this system includes:
Be used to detect whether strapping put in place the 4th near switch, this switch is installed on the division board of movement;
Be used to detect tep reel whether have strapping the 6th near switch, this switch is installed in the rolling wheel support groove;
And be used to judge whether strapping arrives the 4th near the switch position, if then send the device that send the band danger signal;
Be used to judge whether strapping arrives the 4th near the switch position, judges then if not whether tep reel has band again, if band arranged, then the T that stops to delay time of send-back mechanism reverses again to move back band S second second, sends instruction then and makes send-back mechanism just change the device that secondary send band;
Be used to judge whether strapping arrives the 4th near the switch position, judges then if not whether tep reel and tape storage bin have band again,, then send instruction and make the counter-rotating of storage translator withdraw from the device of belt if do not have band.
Described send-back mechanism sets the counter-rotating again that stops to delay time 1.5 seconds and moves back and be with 0.5 second when the secondary forward (FWD).
The present invention has following beneficial effect: owing to take such scheme; Be provided with storage band plectrum; Storage band plectrum will be tied up movement, tape storage bin and tep reel and organically couple together, and realize can outside the frame of tep reel one side, wearing band in the automatic streamline wire wrapping, reach a key and send automatically and take the position to.Under other normal circumstancess, also can accomplish and send the band process automatically through moving back band or forward (FWD) button adjusting microinching function adjustment strapping position, easy and simple to handle, reliable, quick, improved bale packing efficient, alleviated operator's labour intensity.
Description of drawings
Accompanying drawing 1 is a structural representation of the present invention.
Accompanying drawing 2 is block diagrams of the present invention.
Accompanying drawing 3 is block diagrams of movement 2 among the present invention.
Accompanying drawing 4 is control flow charts that the present invention's one key send band.
Accompanying drawing 5 is that secondary of the present invention send band and do not have the control flow chart that band detects.
1-frame among the figure, 2-movement, 3-tep reel, 4-tape storage bin, 5-cam set; 6-send-back mechanism, 7-rolling wheel support groove, 8-storage band rubber tire, 9-conduction band roller, 10-stores up translator; 11-roller spanner, 12-send the band guide rail, 13-storage band plectrum, 14-drives the device that storage band plectrum rotates, 15-tressel; 16.1-first near switch, 16.2-second is near switch, and 16.3-the 3rd is near switch, and 16.4-the 4th is near switch; 16.5-micro-switch, 16.6-the 6th are near switch, 17-trammel beam, 18-store up band adjustment extension spring.First respectively is abbreviated as LS1, LS2, LS3, LS4, LS5, LS6 near switch, micro-switch, the 6th near switch near switch, the 4th near switch, the 3rd near switch, second in Fig. 4 and Fig. 5.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described further:
Combine Fig. 2-shown in Figure 5 by Fig. 1; This full automaticity strapper comprises frame 1, movement 2, tep reel 3 and tape storage bin 4; Described movement 2 comprises cam set 5, worm-and-wheel gear and the send-back mechanism 6 that is installed on the support; Send band, move back the band tensioning and tie up three magnetic clutch transmissions that laterally arrange and pass through, this structure is existing in Chinese patent ZL200910096070.0 to be set forth in detail, repeats no more here.Rolling wheel support groove 7 and storage band rubber tire 8 are installed on the frame 1; Conduction band roller 9 is housed on the tep reel 3; Storage band rubber tire 8 drives by storing up translator 10, and storage band rubber tire 8 also can be separated by 11 controls of roller spanner, is connected with on the movement 2 and send band guide rail 12; The exit end of storage band rubber tire 8 is hinged with storage band plectrum 13 on frame 1; Be fixed with on the frame 1 and drive the device 14 that storage band plectrum rotates, drive device 14 that storage band plectrum rotates and be hinged with storage band plectrum 13 and can drive storage band plectrum 13 and rotate, drive device 14 that storage band plectrum rotates and can control storage band plectrum 13 and be with guide rail 12 or tape storage bin 4 to be connected with sending.Owing to be provided with storage band plectrum 13, storage band plectrum 13 will be tied up movement 2, tape storage bin 4 and tep reel 3 and organically couple together, and realize can outside the frame 1 of tep reel 3 one sides, wearing band in the automatic streamline wire wrapping, reach a key and send automatically and take the position to.Under other normal circumstancess, also can accomplish and send the band process automatically through moving back band or forward (FWD) button adjusting microinching function adjustment strapping position, easy and simple to handle, reliable, quick, improved bale packing efficient, alleviated operator's labour intensity.Through the PLC programming control, outside frame 1, pull open roller switch knob 11, pass through the 6th to belt successively near behind switch (16.6) and the rolling wheel support groove 7; Insert and let store up and be with rubber tire 8 to push down, press start key then, at this moment store up charged magnet 14 absorption; Pulling storage band plectrum 13 upwarps, and storage band plectrum 13 is connected with sending band guide rail 12, forms the complete belt track that send; Belt near switch, touches the 4th near switch (16.4) by the 4th on the division board of storage band rubber tire 8, send-back mechanism 6, movement 2 and gantry frame arrival movement 2, stores up charged magnet 14 outages; Storage band plectrum 13 is transferred, send-back mechanism 6 stalls this moment, and storage band rubber tire 8 is rotated further; Belt is sent to tape storage bin 4, enough pushes down trammel beam 17 up to belt, touches micro-switch (16.5); Accomplish a key automated tape cartridge, next time is tied up use in the strapping preparation in the tape storage bin 4, if the weight of the strapping in the tape storage bin 4 can not be pushed down trammel beam 17; Then micro-switch (16.5) action, storage translator 10 starts, and storage band rubber tire 8 rotates and in tape storage bin 4, stores up band.
Combine shown in Figure 2 by Fig. 1; The device 14 that described driving storage band plectrum rotates be a kind of in electromagnet, linear electric motors, cylinder or the hydraulic actuating cylinder, and the end that drives the movable rod member in the device 14 that storage band plectrum rotates is hinged on storage and is with the position of departing from its center of gyration on the plectrum 13.Drive device 14 actions that storage band plectrum rotates storage band plectrum 13 is rotated, storage band plectrum 13 is in and send the band position that guide rail 12 is communicated with, or make to store up and be with plectrum 13 to be in the position that is connected with tape storage bin 4.
Combined shown in Figure 2ly by Fig. 1, on the described frame 1 tressel 15 is installed, described tressel 15 frame 1 relatively slides, and described tep reel 3 is fixed on the tressel 15.Open tep reel 3 exterior doors in when band dress, tep reel 3 is pulled out, again tep reel 3 is advanced in the frame 1 after installing strapping, close to the doorstep.Compact conformation, the volume of equipment package reduces, and is convenient to transportation.In use; It is little to take up an area of the space, and floor area has only 3/4 of original equipment, and distortion or strapping such as also effectively avoided the strapping distortion simultaneously, collide, make moist is around equally likely possibility to hard thing; When on automatic production line, using, can on oad, be complementary with other equipment.
By shown in Figure 2, described tressel 15 is made up of parallel pull bar, is fixed with guide pin bushing on the frame 1, and pull bar passes guide pin bushing and can pull out or push along guide pin bushing.Present embodiment has only provided a kind of embodiment simple in structure.
By shown in Figure 1, the bottom of tape storage bin 4 is equipped with trammel beam 17, and an end of trammel beam 17 is corresponding with micro-switch (16.5), and the other end of trammel beam 17 is provided with storage band adjustment extension spring 18.Whether micro-switch (16.5) is used to detect tape storage bin 4 has strapping, and storage band adjustment extension spring 18 is used to adjust the sensitivity of micro-switch (16.5).
Combine Fig. 4, shown in Figure 5 by Fig. 1, described full automaticity strapper also includes the secondary forward (FWD), does not have the band checking system, and this system includes:
Be used to detect whether strapping put in place the 4th near switch (16.4), this switch is installed on the division board of movement 2;
Be used to detect tep reel 3 whether have strapping the 6th near switch (16.6), this switch is installed in the rolling wheel support groove 7;
And be used to judge whether strapping arrives the 4th near switch (16.4) position, if then send the device that send the band danger signal;
Be used to judge whether strapping arrives the 4th near switch (16.4) position; Judge again then if not whether tep reel 3 has band; If band is arranged; Then the T that stops to delay time of send-back mechanism 6 reverses again to move back band S second second, sets send-back mechanism 6 counter-rotating again that stops to delay time 1.5 seconds in the present embodiment and moves back and be with 0.5 second, sends instruction then and makes send-back mechanism 6 just change the device that secondary send band;
Be used to judge whether strapping arrives the 4th near switch (16.4) position, judge again then if not whether tep reel 3 and tape storage bin 4 have band,, then send instruction and make 10 counter-rotatings of storage translator withdraw from the device of belt if do not have band.
Described secondary forward (FWD), the logic control process of not having a band checking system are following: the 4th detects strapping near switch (16.4), gets into the pattern of normally tying up.The 4th does not detect strapping near switch (16.4); Micro-switch (16.5) does not detect in the tape storage bin 4 has strapping; Strapping is passed the 6th near switch (16.6), gets into and to send band model automatically, up to the 4th near switch (16.4) detect strapping simultaneously micro-switch (16.5) detect in the tape storage bin 4 strapping arranged; Automatically send the end of tape, get into the pattern of normally tying up; Micro-switch (16.5) detects in the tape storage bin 4 has strapping; The 6th detects strapping near switch (16.6); Counter-rotating was moved back and is with 0.5 second after send-back mechanism 6 stopped to delay time 1.5 seconds; And then make send-back mechanism 6 just change 2 times to give band, the 4th gets into the pattern of normally tying up after detecting strapping near switch (16.4); Micro-switch (16.5) detects no strappings in the tape storage bin 4, and the 6th does not detect strapping near switch (16.6), and storage translator 10 reverses and moves back band, more renews strapping.
The present invention adopts PLC control; Described PLC mainly is made up of CPU module, load module, output module and power supply; The both sides of the cam set 5 on the movement 2 be respectively equipped with first near switch (16.1) and second near switch (16.2); Send-back mechanism 6 send band exit the 3rd near switch (16.3); Load module through first near switch (16.1), second near switch (16.2), the 3rd near switch (16.3), the 4th near switch (16.6), micro-switch (16.5) and the 6th near switch (16.6) acquired signal; Make PLC to sending band, move back the band tensioning and tie up process realization sequence logical control works fine, each detector switch signal being carried out closed loop control and to the demonstration of Signal Processing function, realizes that a key automated tape cartridge, secondary send band and do not have the omnidistance self-checking function of band detection; Operating order is write among the PLC through program, through the Control Software of PLC instruction is handled, and the control strapper is by the technological requirement operation.During use; Various detection signals are sent to the signal input part of PLC through corresponding detector switch, convert digital quantity into after, carry out next-step operation by PLC control strapper; And by panel leds real-time status is shown, be convenient to the operator and find and deal with problems.Realized the efficient bale packing operation of automatic safety of equipment by PLC control; As move back when being with tensioning; When PLC detects when moving back that band rubber tire speed is slack-off skidding to occur, PLC is the tensioner arm tensioning that may command transfers stretching device to, up to the tensile force requirement that sets up on their own.Have good looking appearance, stability and high efficiency (can reach 1.8 seconds/road), full automaticity, simple to operation, characteristics such as energy consumption is little (0.5KWh) and cost is low, overcome the defective of traditional knot installation, can satisfy the supporting demand of various automation.
Claims (7)
1. full automaticity strapper; Comprise frame (1), movement (2), tep reel (3) and tape storage bin (4); Described movement (2) comprises cam set (5), worm-and-wheel gear and the send-back mechanism (6) that is installed on the support; Send band, move back the band tensioning and tie up three to laterally arrange and, rolling wheel support groove (7) is installed on the frame (1) and stores up band rubber tire (8), conduction band roller (9) is housed on the tep reel (3) through the magnetic clutch transmission; Storage band rubber tire (8) is driven by storage translator (10); Be connected with on the movement (2) and send band guide rail (12), it is characterized in that: the exit end of storage band rubber tire (8) is hinged with storage band plectrum (13) on frame (1), is fixed with on the frame (1) to drive the device (14) that storage band plectrum rotates; Drive device (14) that storage band plectrum rotates and be hinged with storage band plectrum (13) and can drive storage band plectrum (13) and rotate, drive device (14) that storage band plectrum rotates and can control storage band plectrum (13) and be with guide rail (12) or tape storage bin (4) to be connected with sending.
2. full automaticity strapper according to claim 1; It is characterized in that: a kind of in electromagnet, linear electric motors, cylinder or the hydraulic actuating cylinder of the device (14) that described driving storage band plectrum rotates, the end that drives the movable rod member in the device (14) that storage band plectrum rotates is hinged on the position of departing from its center of gyration on the storage band plectrum (13).
3. full automaticity strapper according to claim 1 is characterized in that: tressel (15) is installed on the described frame (1), and described tressel (15) frame (1) relatively slides, and described tep reel (3) is fixed on the tressel (15).
4. full automaticity strapper according to claim 3 is characterized in that: described tressel (15) is made up of parallel pull bar, and frame is fixed with guide pin bushing on (1), and pull bar passes guide pin bushing and can pull out or push along guide pin bushing.
5. according to claim 1,2,3 or 4 described full automaticity strappers; It is characterized in that: the bottom of tape storage bin (4) is equipped with trammel beam (17); One end of trammel beam (17) is corresponding with micro-switch (16.5), and the other end of trammel beam (17) is provided with storage band adjustment extension spring (18).
6. full automaticity strapper according to claim 1 is characterized in that: also include the secondary forward (FWD), do not have the band checking system, this system includes:
Be used to detect whether strapping put in place the 4th near switch (16.4), this switch is installed on the division board of movement (2);
Be used to detect tep reel (3) whether have strapping the 6th near switch (16.6), this switch is installed in the rolling wheel support groove (7);
And be used to judge whether strapping arrives the 4th near switch (16.4) position, if then send the device that send the band danger signal;
Be used to judge whether strapping arrives the 4th near switch (16.4) position; Judge again then if not whether tep reel (3) has band; If band arranged, then the T that stops to delay time of send-back mechanism (6) reverses again to move back band S second second, sends instruction then and makes send-back mechanism (6) just change the device that secondary send band;
Be used to judge whether strapping arrives the 4th near switch (16.4) position, judges then if not whether tep reel (3) and tape storage bin (4) have band again,, then send instruction and make storage translator (10) counter-rotating withdraw from the device of belt if do not have band.
7. full automaticity strapper according to claim 6 is characterized in that: counter-rotating again that setting send-back mechanism (6) stops to delay time 1.5 seconds is moved back and is with 0.5 second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100638324A CN102101539B (en) | 2011-03-16 | 2011-03-16 | Full-automatic binding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100638324A CN102101539B (en) | 2011-03-16 | 2011-03-16 | Full-automatic binding machine |
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| CN102101539A CN102101539A (en) | 2011-06-22 |
| CN102101539B true CN102101539B (en) | 2012-05-30 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH705743A2 (en) | 2011-11-14 | 2013-05-15 | Illinois Tool Works | Strapper. |
| CH705745A2 (en) * | 2011-11-14 | 2013-05-15 | Illinois Tool Works | Strapper. |
| CN103507981B (en) * | 2012-06-14 | 2015-11-18 | 北汽福田汽车股份有限公司 | Coil of strip strap releasing arrangement |
| CN104015951A (en) * | 2014-05-19 | 2014-09-03 | 武汉远大豆制品有限公司 | Bean curd roll bundling machine |
| CN105584660A (en) * | 2014-10-21 | 2016-05-18 | 天津天重中直科技工程有限公司 | Novel hot strip coiling packer head |
| CN107719790B (en) * | 2017-10-20 | 2019-08-20 | 超威电源有限公司 | A kind of strap degree of skewness on-line automatic detection device |
| CN111071528A (en) * | 2019-12-20 | 2020-04-28 | 佛山轩珏科技有限公司 | Pneumatic strapping machine without belt falling |
| CN111284742B (en) * | 2020-02-19 | 2024-05-28 | 海宁市包装机械有限公司 | Hybrid full-automatic high-speed bundling machine |
| CN113479367A (en) * | 2021-07-13 | 2021-10-08 | 华联机械集团有限公司 | Automatic threading device of automatic strapping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202016579U (en) * | 2011-03-16 | 2011-10-26 | 浙江兄弟包装机械有限公司 | Full-automatic strapping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT348283B (en) * | 1977-09-12 | 1979-02-12 | Weka Handel | DEVICE FOR BANDEROLING, IN PARTICULAR BANKNOTE BUNDLES |
| KR200197622Y1 (en) * | 1997-07-24 | 2000-11-01 | 신영식 | An automatic bill binding machine |
| CN2853615Y (en) * | 2005-12-23 | 2007-01-03 | 华展包装机械(南通)有限公司 | Band applying withdraw and bundling device of automatic bundling machine |
| CN101486385B (en) * | 2009-02-06 | 2011-08-17 | 浙江兄弟包装机械有限公司 | Semi-automatic binding machine |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202016579U (en) * | 2011-03-16 | 2011-10-26 | 浙江兄弟包装机械有限公司 | Full-automatic strapping machine |
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Effective date of registration: 20180211 Address after: Longwan District of Wenzhou City, Zhejiang province 325000 Yongxing street, Hong Fu Road No. 32 Patentee after: Wenzhou brotherhood Machinery Co., Ltd. Address before: 325000, Kangda Road, three industrial park, Ouhai District, Zhejiang, Wenzhou, 18 Patentee before: Zhejiang Brother Jiangsu Packing Machinery Co., Ltd. |
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