CN102095766B - Miniature integrated temperature control type CO2 gas sensor and manufacturing method thereof - Google Patents

Miniature integrated temperature control type CO2 gas sensor and manufacturing method thereof Download PDF

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CN102095766B
CN102095766B CN 201010570145 CN201010570145A CN102095766B CN 102095766 B CN102095766 B CN 102095766B CN 201010570145 CN201010570145 CN 201010570145 CN 201010570145 A CN201010570145 A CN 201010570145A CN 102095766 B CN102095766 B CN 102095766B
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electrode
solid electrolyte
layer
film
temperature control
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CN102095766A (en
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王海容
任军强
蒋庄德
孙国良
岑迪
门光飞
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Xian Jiaotong University
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Abstract

The invention discloses a miniature integrated temperature control type CO2 gas sensor and a manufacturing method thereof. The sensor comprises a miniature integrated temperature control type device and a high-temperature work film type solid electrolyte air-sensitive element and is characterized in that: the miniature integrated temperature control type device consists of a silicon substrate, a SiO2 layer, a Si3N4 layer, a Pt heater and a temperature measuring element which are processed by a micro electro mechanical system (MEMS) process; and on a miniature integrated temperature control structure, a film type solid electrolyte CO2 air-sensitive element is formed by a micromachining process deposition SiO2 layer, an Li3PO4 solid electrolyte film, a Pt metal electrode, a reaction electrode Li2CO3 and a reference electrode Li2TiO3/TiO2. A closed loop control system is formed by the feedback of the Pt heater and the temperature measuring element to make the temperature of the sensor reach the specified temperature required by working, keep the temperature constant and ensure the optimal performance of the CO2 gas sensor.

Description

Miniature integrated Temperature Control Type CO 2Gas sensor and preparation method
Technical field
The present invention relates to a kind of miniature integrated Temperature Control Type solid electrolyte CO that has 2Gas sensor configuration and preparation method.
Background technology
Solid electrolyte is widely used in gas sensor because of its good ionic conduction characteristic, finds first PbF from Faraday in 1834 2The temperature variant rule of conductivity since, domestic and international many research groups have begun to be devoted to the research of this respect, solid-state electrolyte gas sensor has become one of important developing direction.Present CO 2Conventional solid-state electrolyte gas sensor has been obtained very great development, existing CO by traditional processing mode preparation on market 2Product sensor, these sensors have adopted traditional processing technology such as sintering, bonding etc. that solid electrolyte, electrode, well heater etc. are integrated, and this makes, and sensor exists that volume is large, power consumption is large, stability and the problem such as consistance is not good.In addition, the electric potential type CO of existing solid electrolyte preparation 2Sensor, its electrolyte all need at high temperature to work.As Dong-HyunKim, the people such as Ji-Young Yoon are with Li 3PO 4, Li 2CO 3, Al 2O 3Mixed sintering is to being applied to together CO 2Gas sensor, wherein contrast electrode is LiMn 2O 4, this gas sensor is in the time of 370 ℃, to CO 2Gas has response characteristic preferably, and is subjected to the interference of water vapor also very little.
As mentioned above, adopt the traditional handicraft made with attemperating unit solid electrolyte CO 2Gas sensor has the shortcomings such as volume is large, high material consumption, consistance is poor, power consumption is large, can overcome these shortcomings and adopt the MEMS technology to carry out microminiaturization, is the inexorable trend of solid-state electrolyte gas sensor development.Existing bibliographical information with the device of solid electrolyte sensor, heating and temperature control integration, designed a kind of miniature solid electrolyte sensor as J.F.Currie, its structure is Pt|Na 2CO 3, Ba 2CO 3, AgSO 4| Ag, form the Pt heating arrangement by stripping method, wet etching forms membrane structure, and the subject matter of this sensor is that selectivity is bad.The people such as Yeung Bang are developing a kind of miniature full film CO 2Gas sensor, this sensor shows tested electromotive force and gas concentration meets the Nernst equation in different hot environments.But device does not have integrated heating device and temperature measuring equipment.Due to the problem of the aspects such as match materials, the system integration, preparation technology, compensation method, there is no at present the also miniature integrated Temperature Control Type solid electrolyte CO of successful Application that can work alone 2Gas sensor.
Summary of the invention
Technical matters to be solved by this invention is to improve the miniature integrated Temperature Control Type CO of background technology 2The present situation of gas sensor provides a kind of miniature integrated Temperature Control Type CO based on the MEMS technology 2Gas sensor, this sensor have the miniature attemperating unit of heating, temperature measurement integrated, on attemperating unit, prepare film-type solid electrolyte CO by fine process 2Gas sensor makes its solid electrolyte film reach the required optimum temperature of work.
For reaching above purpose, the present invention takes following technical scheme to be achieved:
A kind of miniature integrated Temperature Control Type CO 2Gas sensor is characterized in that, and is (two-sided with SiO at silicon chip 2) on, double-sided deposition Si 3N 4Layer falls Si in the wherein one side of silicon chip by dry etching 3N 4Layer, then wet method etches the radiator window structure is at the Si of the another side of silicon chip 3N 4Adopt photoetching, stripping technology to process Pt heating electrode and Pt thermometric electrode on layer, then deposit SiO 2Layer covers Pt heating electrode and Pt thermometric electrode, and exposes patching panel; Then at SiO 2Deposition Li on layer 3PO 4Solid electrolyte film, and prepare thereon two Pt conductive films, prepare reaction electrode at last on a Pt conductive film, prepare contrast electrode on another Pt conductive film.
Connect respectively the control line of heating and thermometric during use on patching panel, reaction electrode and contrast electrode connect the sensor output lead.Control by temperature, make working sensor 480 ℃ of solid electrolyte optimum temperatures.
In such scheme, described Si 3N 4Layer is the film of 1 micron left and right.Pt heating electrode and Pt thermometric electrode are banded circuitous configuration, and thickness is the 90-110 nanometer.Described Li 3PO 4Solid electrolyte film thickness is the 500-1000 nanometer.Described Pt conductive film is two rectangular ring structures.Described reaction electrode is Li 2CO 3Electrode; Contrast electrode is Li 2TiO 3/ TiO 2Electrode.
Aforementioned miniature integrated Temperature Control Type CO 2The preparation method of gas sensor comprises the steps:
A. at silicon chip double-sided deposition one deck Si 3N 4Film falls Si in the wherein one side of silicon chip by dry etching 3N 4Layer, then wet method etches the radiator window structure;
B. utilize lithography stripping technique, at the Si of the another side of silicon chip 3N 4Process Pt heating electrode and Pt thermometric electrode on layer;
C. deposit SiO on Pt heating electrode and Pt thermometric electrode 2Layer, and deposit Li thereon 3PO 4Solid electrolyte film;
D. by being with figuratum mask plate to cover, at Li 3PO 4On solid electrolyte film, two Pt conductive films of sputter, then prepare reaction electrode on a Pt conductive film, prepares contrast electrode on another Pt conductive film.
Compared with prior art, the present invention has the following advantages:
1) adopt MEMS technique to realize the Miniature integrated attemperating unit, attemperating unit and gas detecting element are integrated, make that its volume reduces, power-dissipation-reduced, the response speed raising encapsulates easy.
2) adopt the MEMS technology by layer by layer deposition technique, that heating, dielectric layer, solid electrolyte material, electrode etc. are together integrated on silicon chip, rather than adopting traditional bonding, method such as be installed, sensor process is stable, good reproducibility, easily batch production, cost are low.
3) heating of integrated temperature control device and temperature element process at one time, and have simplified processing technology.
4) this gas sensor comprises Li 3PO 4Solid electrolyte film, Pt conductive film, reaction electrode Li 2CO 3With contrast electrode Li 2TiO 3/ TiO 2, owing to being operated in optimum temperature, make sensor under the prerequisite that keeps excellent sensitivity, have extraordinary selectivity and response characteristic.
Description of drawings
Fig. 1 is the miniature integrated Temperature Control Type solid electrolyte CO of the present invention 2The structural representation of gas sensor.
Fig. 2 is the plane figure structural drawing of Pt heating electrode and Pt thermometric electrode pattern in Fig. 1.
Fig. 3 is the plane figure structural drawing of contrast electrode and reaction electrode in Fig. 1.
In Fig. 1 to Fig. 3: 1, silicon chip is (two-sided with SiO 2); 2, Si 3N 4Layer; 3, solid electrolyte film; 4, Pt conductive film; 5, reaction electrode; 6, contrast electrode; 7, SiO 2Insulating protective layer; 8, radiator window; 9, Pt heating electrode; 10, Pt thermometric electrode; 11, patching panel.
Fig. 4 is in 420 ℃ to 480 ℃ scopes, Li 3PO 4Solid electrolyte film CO 2Corresponding curved line relation between gas sensitivity and heating-up temperature.This curve shows that temperature will be in obvious improve greater than sensitivity after 480 ℃.
Embodiment
As shown in Figure 1, a kind of based on the miniature integrated Temperature Control Type solid electrolyte CO of MEMS technology 2Gas sensor, (two-sided with SiO at silicon chip 2) 1 double-sided deposition Si 3N 4Layer 2 falls Si by dry etching 3N 4Layer, wet-etching technology process radiator window 8 structures, at the another side Si of silicon chip 3N 4Adopt lithography stripping processes Pt heating electrode 9 and thermometric electrode 10 on layer, then deposit SiO 2Insulating protective layer 7 covers Pt heating electrode and Pt thermometric electrode, and exposes patching panel 11, after this at SiO 2Deposit Li on layer 7 3PO 4Solid electrolyte film 3, and prepare thereon two Pt conductive films 4, prepare Li respectively on two conductive films at last 2CO 3Reaction electrode 5 and Li 2TiO 3/ TiO 2Contrast electrode 6.
As shown in Figure 2, Pt heating electrode and Pt thermometric electrode pattern be, comprises two banded roundabout membrane structures that independently have the micron order yardstick, and thickness is 100 interior rice left and right, and the two ends of each membrane structure have two independently patching panels 11.Connect respectively the control line of heating and thermometric on patching panel, reaction electrode and contrast electrode connect the sensor output lead.Pt thermometric electrode resistance changes and temperature is corresponding relation, becomes voltage signal by the resistance signal change-over circuit, and as feedback, the Access Control circuit is controlled the driving voltage that is applied on the Pt heating electrode.
Pt electrical resistance temperature variation coincidence formula
R t=R 0(1+At+Bt 2) (1)
In formula: A=3.90802 * 10 -3/ ℃; B=-5.80195 * 10 -7/ ℃; R tAnd R 0Be respectively the resistance value of Pt when t ℃ and 0 ℃.
Input signal at Pt heating electrode two ends on-load voltage, realizes that the sensor solid electrolyte is operated in 480 ℃ of optimum temperatures by control circuit.Because target temperature is adjustable, also can make working sensor on needed certain temperature, so this integrating device also extend on other high-temperature solid electrolyte gas sensor
As shown in Figure 3, Li in figure 3PO 4Solid electrolyte film 3 is the film square structure, and thickness is 680 nanometers.Pt conductive film 4 is the rectangular ring membrane structure, is respectively the Li of the thick film firing of tens microns of thickness thereon 2CO 3Reaction electrode 5 and Li 2TiO 3/ TiO 2Contrast electrode 6.Change in voltage between reaction electrode and contrast electrode is in temperature one timing and tested CO 2Gas concentration is corresponding relation.At Li 2CO 3On reaction electrode 5, CO 2Chemical reaction below occuring:
Generate Li +, e -, by Pt and Li 3PO 4Conduction arrive contrast electrode 6.At Li 2TiO 3/ TiO 2On contrast electrode, react:
Figure BDA0000035760950000042
Form electric potential difference between reaction electrode and contrast electrode, this electric potential difference equation
E=Eo-RT/nF Ln p(CO 2) (4)
Wherein, given gas concentration p (CO under the Eo standard conditions 2) time electromotive force;
R-gas law constant (8.314JK -1Mol -1);
T-temperature (K);
The electron number that obtains and lose in the n-electrode reaction;
F-Faraday constant (96485Cmol -1).
By measuring electromotive force and heating-up temperature between reaction electrode and contrast electrode, according to formula (4), can read tested gas concentration.
With this structure sensor to CO 2The response characteristic of gas is example, and sensor is demarcated under 20 ℃ of room temperatures, and namely under temperature was the environment of 20 ℃, solid electrolyte was operated in 480 ℃, as test environment CO 2When concentration was 500ppm, the magnitude of voltage that records reacting gas concentration was 260mV, records E under standard conditions 0Be 253.25mV, can be got by equation (4):
E=253.25 * 10 -3-8.314 * 753/2 * 96485 * Ln (500 * 10 -6)=257.25 * 10 -3V and measured result are basically identical.
Fig. 1 to Fig. 3 is based on the miniature integrated Temperature Control Type solid electrolyte CO of MEMS technology 2Gas sensor mainly adopts following processing step to realize:
A. at silicon chip (double-sided belt SiO 2) 1 double-sided deposition one deck Si 3N 4Film 2, the wherein one side of silicon chip adopts dry etching to fall Si 3N 4Layer, then wet method etches radiator window 8;
B. utilize lithography stripping technique, at the Si of the another side of silicon chip 3N 4Process Pt heating electrode 9 and the Pt thermometric electrode 10 of miniature thin-film structure on layer;
C. at sputter SiO on Pt heating electrode and Pt thermometric electrode 2Insulating protective layer 7, and prepare Li by the thermal evaporation coating process thereon 3PO 4Solid electrolyte film 3;
D. by being with figuratum mask plate to cover, at Li 3PO 4Then two Pt conductive films 4 of sputter on solid electrolyte film adopt thick-film technique preparation feedback electrode 5 and contrast electrode 6 respectively on two conductive films.
The temperature control compensation methods of sensor of the present invention comprises the steps:
A, as Fig. 2, apply voltage at Pt heating electrode 9 two ends, detect the resistance variations of Pt thermometric electrode 10, this resistance variations is converted into voltage signal by signal processing circuit, then as feedback signal, and apply voltage ratio, form the closed loop thermal control system.
B. have definite relation due to Pt resistance variations and temperature variation, take specified temp as target, realize the constant of temperature element resistance change by control circuit.
C, as Fig. 3, electromotive force between detection reaction electrode 5 and contrast electrode 6 changes, the CO in the environment that obtains 2Gas concentration.

Claims (2)

1. miniature integrated Temperature Control Type CO 2Gas sensor is characterized in that, on silicon chip, and double-sided deposition Si 3N 4Layer falls Si in the wherein one side of silicon chip by dry etching 3N 4Layer, then wet method etches the radiator window structure is at the Si of the another side of silicon chip 3N 4Adopt photoetching, stripping technology to process Pt heating electrode and Pt thermometric electrode on layer, then deposit SiO 2Insulating protective layer covers Pt heating electrode and Pt thermometric electrode, and exposes patching panel; Then at SiO 2Deposit Li on insulating protective layer 3PO 4Solid electrolyte film, and prepare thereon two Pt conductive films, prepare reaction electrode at last on a Pt conductive film, prepare contrast electrode on another Pt conductive film; Wherein, Pt heating electrode and Pt thermometric electrode are banded circuitous configuration, and thickness is the 90-110 nanometer; Li 3PO 4Solid electrolyte film thickness is the 500-1000 nanometer; The Pt conductive film is two rectangular ring structures; Reaction electrode is Li 2CO 3Electrode; Contrast electrode is Li 2TiO 3/ TiO 2Electrode.
2. miniature integrated Temperature Control Type CO as claimed in claim 1 2The preparation method of gas sensor is characterized in that, comprises the steps:
A. at silicon chip double-sided deposition one deck Si 3N 4Film falls Si in the wherein one side of silicon chip by dry etching 3N 4Layer, then wet method etches the radiator window structure;
B. utilize lithography stripping technique, at the Si of the another side of silicon chip 3N 4Process Pt heating electrode and Pt thermometric electrode on layer;
C. deposit SiO on Pt heating electrode and Pt thermometric electrode 2Layer, and deposit Li thereon 3PO 4Solid electrolyte film;
D. by being with figuratum mask plate to cover, at Li 3PO 4On solid electrolyte film, two Pt conductive films of sputter, then prepare reaction electrode on a Pt conductive film, prepares contrast electrode on another Pt conductive film.
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