A kind of sodium hydroxide medium with high alkalinity extracts the method for vanadium from v-bearing steel slag
Technical field
The present invention relates to a kind of sodium hydroxide medium with high alkalinity extracts vanadium from v-bearing steel slag method, belong to metallurgical technology field.
Background technology
V-bearing steel slag be vanadium-bearing hot metal because of various reasons the formed V2O5 of containing of (not oxidised vanadium extraction operation) direct steelmaking (normal slag making) compare its calcium contents with normal vanadium slag and greatly exceed standard at 2% ~ 10% v-bearing steel slag.Because its calcium, iron level are high, content of vanadium is lower, vanadium complicated occurrence state, disperse be distributed in multi mineral mutually in so that vanadium wherein is difficult to recycle by traditional pyrogenic process roasting extraction process.There is the discharging of millions of tons v-bearing steel slag every year in China and not processed, and the not still loss of vanadium resource has also caused environmental pressure.Though existing process for extracting vanadium is many, be difficult to adapt to the resource characteristics of v-bearing steel slag, and the ubiquity cost high, pollute and the problems such as weigh, the rate of recovery is low.Traditional wet method process for extracting vanadium mainly adopts sodium or calcification baking to add the leaching method vanadium extraction.Sodium roast technique vanadium to turn the rate of soaking lower, the sodium salt consumption is large, maturing temperature is high, energy consumption is large, and this technique and be not suitable for containing the high alkalinity slag vanadium extraction that the vanadium grade is low, CaO is high.Calcification baking has certain selectivity to material, general slag is existed the problems such as transformation efficiency is on the low side, high expensive, is unsuitable for a large amount of productions.In addition, adopt in addition pyrometallurgical smelting to reclaim vanadium in the slag, this technique is v-bearing steel slag to be added in the agglomerate enter blast-furnace smelting as flux, vanadium is enrichment in molten iron, the molten iron vanadiumcontent is increased, and blowing obtains high-grade vanadium slag again, produces V2O5 or ferro-vanadium with this.This method easily produces the circulation enrichment in molten iron of phosphorus, sulphur, increases the weight of to make steel dephosphorization sulphur task.In addition, slag impurity is many, and the content of free calcium oxide is relatively low, can reduce grade of sinter, increases the iron manufacturing process energy consumption, should not allocate in a large number, so this technique does not reach the demand of actual production to the treatment capacity of v-bearing steel slag.And some emerging technologies such as selectivity are separated out, Microorganism Leaching, in-pulp electrolysis etc., are used for the research of v-bearing steel slag vanadium extraction, although effect is better, technique is still immature, therefore the process for extracting vanadium of v-bearing steel slag are had significant limitation.
Summary of the invention
The object of the present invention is to provide a kind of sodium hydroxide medium with high alkalinity from v-bearing steel slag, to extract the method for vanadium, the rate of recovery high (85% ~ 90%) to vanadium in vanadium containing steel slag, extraction temperature low (180 ~ 240 ℃), Technology of Steel Slag Processing can be carried out under the wet method condition, do not need high-temperature roasting, Reaction time shorten, the single high efficiency extraction of realization vanadium solves the problems referred to above that background technology exists.
Technological method of the present invention is as follows:
A kind of sodium hydroxide medium with high alkalinity extracts the method for vanadium from v-bearing steel slag, comprise following technological process: wear into-100 purpose powders behind the particle of slag raw material crushing for≤20mm, add reactor with water, sodium hydroxide medium, wherein, the mass ratio of sodium hydroxide and slag be 3:1 to 5:1, the mass concentration of sodium hydroxide medium (useful effect concentration) is 65 ~ 90%; Decompose stripping in condition of normal pressure, 180 ~ 240 ℃ of temperature of reaction, effective reaction time 1 ~ 6h; Again the reaction paste that obtains is diluted with thinner, obtain containing the mixed slurry of sodium hydroxide, vanadic acid sodium, water glass and tailings; Basicity 100 ~ the 400g/L of ore pulp is leached in control, at 80 ~ 130 ℃ mixed slurry is incubated filtering separation, adopts washing composition to wash to slag, obtains tailings and the aqueous solution that contains vanadium, then finishes removal of impurities and vanadium recovery with ordinary method.
Said sodium hydroxide medium is take sodium hydroxide as matrix, comprises the sodium salt blending agent of pure cerium hydroxide sodium and sodium hydroxide and different proportionings, and sodium salt comprises SODIUMNITRATE, yellow soda ash, sodium-chlor etc.
For different v-bearing steel slags, reaction conditions is different, contains the slag of the vanadium of high price oxidation state, and reaction is carried out not needing to pass under the condition of any gas, namely is recyclable vanadium in uncovered normal pressure reactor; Contain the at a low price slag of the vanadium of oxidation state, need to pass into oxidizing gas, for example air or oxygen.
Used thinner is water or dilute alkaline soln.
Used washing composition is the solution that contains alkali 100 ~ 400g/L.
Beneficial effect of the present invention: temperature of reaction of the present invention low (180 ~ 240 ℃), solubility rate high (85% ~ 90%), Technology of Steel Slag Processing can be carried out under the wet method condition, do not need high-temperature roasting, just can carry out under the low-temperature atmosphere-pressure, Reaction time shorten, easy handling, technique is simple and security good, realizes the single high efficiency extraction of vanadium; And the atmospheric polluting materials such as the Cl2 that roasting brings, H Cl, dust, SO2 in vanadium extracting process, have effectively been stopped.In addition, in leaching process, the liquid phase that produces is returned and is leached the operation recycle, effectively reduce generation and the quantity discharged of waste water, from solved traditional roasting process for extracting vanadium temperature of reaction high (energy consumption is high) at all, to vanadium in vanadium containing steel slag, be difficult to recovery and recycling, the problem such as vanadium recovery is low, three wastes discharge amount is large, the advantage such as have that production cost is low, economic benefit and environmental benefit are good.
Description of drawings
Fig. 1 is the process flow sheet of the embodiment of the invention.
Embodiment
Below in conjunction with accompanying drawing, by embodiment technical scheme of the present invention is further described.
In the various embodiments of the present invention, v-bearing steel slag is bessemer furnace slag, and its Chemical Composition is as follows:
TiO2?=4.82%;?MnO=?1.70%;?TFe?=15.27%;?S?=0.281?%;V2O5?=3.63?%;Cr2O3=?1.18%;?FeO?=7.76?%;Al2O3=?2.79%;SiO2=?11.23%;?CaO?=44.51%;?MgO?=11.80%;?P=?0.594% 。
Pure or the technical pure of NaOH Analysis about Selection, technical pure NaOH contains sodium hydroxide 96.0%, yellow soda ash 1.3%, sodium-chlor 2.7%.
Embodiment 1:
A kind of method of from v-bearing steel slag, extracting vanadium with the sodium hydroxide medium of high alkalinity: take by weighing solid industry NaOH 200g in reactor, add the deionized water of 50mL to starting point concentration 60%, open stirring, stirring velocity 600rpm, be heated to 200 ℃, take by weighing in 50g v-bearing steel slag and the reactor reaction times 6h; Reaction end adds entry 400mL dilution in reactor, filtered off with suction, the basicity of liquid phase are 345g/L, and slag is carried out three washings; Adopt chemistry and instrumental analysis analysis slag mutually, the content of liquid phase vanadium, contain in the tailings vanadium total amount at 0.435wt%(in Vanadium Pentoxide in FLAKES), the leaching yield of gained vanadium is 87.5%.
Embodiment 2:
A kind of method of from v-bearing steel slag, extracting vanadium with the sodium hydroxide medium of high alkalinity: take by weighing the pure NaOH 200g of solid analysis in reactor, add the deionized water of 50mL to starting point concentration 80%, open stirring, stirring velocity 600rpm, be heated to 240 ℃, take by weighing in 50g v-bearing steel slag and the reactor reaction times 4h.Reaction end adds entry 400mL dilution in reactor, filtered off with suction, the basicity of liquid phase are 356.5g/L, and slag is carried out three washings; Adopt chemistry and instrumental analysis slag mutually, the content of liquid phase vanadium, contain in the tailings vanadium total amount at 0.338wt%(in Vanadium Pentoxide in FLAKES), the leaching yield of gained vanadium is 90.3%.
Embodiment 3
A kind of method of extracting vanadium with the sodium hydroxide medium of high alkalinity from v-bearing steel slag: take by weighing the pure NaOH 175g of solid analysis, NaNO3 25g adds the deionized water of 50mL to initial alkali concn 70%, SODIUMNITRATE starting point concentration 10% in reactor; Open stirring, stirring velocity 600rpm is heated to 220 ℃, takes by weighing in 50g v-bearing steel slag and the reactor reaction times 5h; Reaction end adds entry 400mL dilution in reactor, filtered off with suction, the basicity of liquid phase are 346.40g/L, and slag is carried out three washings; Adopt chemistry and instrumental analysis analysis slag mutually, the content of liquid phase vanadium.Contain in the tailings vanadium total amount at 0.452wt%(in Vanadium Pentoxide in FLAKES), the leaching yield of gained vanadium is 87%.
Embodiment 4
A kind of method of from v-bearing steel slag, extracting vanadium with the sodium hydroxide medium of high alkalinity: take by weighing the pure NaOH 200g of solid analysis in reactor, add the deionized water of 50mL to starting point concentration 80%, open stirring, stirring velocity 600rpm, be heated to 180 ℃, take by weighing in 50g v-bearing steel slag and the reactor reaction times 5h; Reaction end adds entry 400mL dilution in reactor, filtered off with suction, the basicity of liquid phase are 335.40g/L, and slag is carried out three washings; Adopt chemistry and instrumental analysis analysis slag mutually, the content of liquid phase vanadium.Contain in the tailings vanadium total amount at 0.622wt%(in Vanadium Pentoxide in FLAKES), the leaching yield of gained vanadium is 82.1%.
Embodiment 5
A kind of method of from v-bearing steel slag, extracting vanadium with the sodium hydroxide medium of high alkalinity: take by weighing in the pure NaOH 200g of solid analysis and the reactor, add the deionized water of 50mL to starting point concentration 90%, open stirring, stirring velocity 600rpm, be heated to 180 ℃, take by weighing in 50g v-bearing steel slag and the reactor reaction times 5h; Reaction end adds entry 400mL dilution in reactor, filtered off with suction, the basicity of liquid phase are 335.40g/L, and slag is carried out three washings; Adopt chemistry and instrumental analysis analysis slag mutually, the content of liquid phase vanadium.The leaching yield of gained vanadium is 82.1%.