CN102079030A - Scurrying-preventing roller frame - Google Patents
Scurrying-preventing roller frame Download PDFInfo
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- CN102079030A CN102079030A CN2011100358569A CN201110035856A CN102079030A CN 102079030 A CN102079030 A CN 102079030A CN 2011100358569 A CN2011100358569 A CN 2011100358569A CN 201110035856 A CN201110035856 A CN 201110035856A CN 102079030 A CN102079030 A CN 102079030A
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Abstract
The invention discloses a scurry-preventing roller frame which comprises a drive frame and a driven frame, wherein the drive frame and the driven frame are arranged on a guide rail and can move along the guide rail, the drive frame comprises a drive frame base which is arranged on the guide rail, a walking mechanism and a supporting mechanism are arranged on the drive frame base, the walking mechanism is arranged on the bottom of the drive frame base, the supporting mechanism is arranged above the drive frame base and comprises a semi-circle support member capable of being regulated and used for holding a tower, a plurality of pitch-adjusting holes are arranged in the drive frame base, through holes matched with the pitch-adjusting holes are arranged in the supporting mechanism, bolts are configured in the supporting mechanism, the bolts penetrate through the pitch-adjusting holes and the through holes for fixing the supporting mechanism on the drive frame base, the pitch-adjusting holes and the through holes are matched, and the arc change of the semi-circle support member is controlled between 13 degrees and 20 degrees. The scurry-preventing roller frame can be flexibly adjusted according to the length of the tower, thereby increasing the use efficiency and the welding efficiency.
Description
Technical field
The present invention relates to a kind of anti-channeling turning rolls that is used for the welding of turriform part, butt joint, relate in particular to a kind of anti-channeling turning rolls that is used for turriform part girth weldings such as wind power generation stepped pylon, marine drilling platform spud leg, skyscraper column.
Background technology
The welding tooling of present turriform part is mainly based on the self-regulated console mode, and is also impracticable to the tower tube that specification is bigger, also is difficult to the safety in the assurance operation process.
100 tons of turning rolls are a kind of tunable center apart from, the turriform part welding tooling that can walk, and it is wide, easy to use, safe to be suitable for tower tube diameter range.
Turning rolls is of a great variety in the prior art, pattern is different, and the main problem that exists is:
1, the self-adjustable turning rolls mostly is console mode, can not walk, and the distance that the bigger tower tube of welding specification need be regulated two turning rolls, and also roller centre-to-centre spacing is too little, can not guarantee safety in the welding process.
2, self-adjustable turning rolls running part mostly is gear, and complexity is installed, and maintenance is also inconvenient.
3, the roller centre-to-centre spacing of adjustable roller frame is regulated oil cylinder or the leading screws of leaning on more, and cost of manufacture is higher, and is also higher to the making requirement of parts, increased the integral manufacturing cost.
By foregoing description as can be known, prior art needs further improvement and develops.
Summary of the invention
The present invention provides a kind of anti-channeling turning rolls for solving the problems of the technologies described above, and can not walk, can not adjust the technical problem of turning rolls support angle to solve turning rolls, to improve the service efficiency of turning rolls, makes things convenient for the workman to operate.
For solving the problems of the technologies described above, the present invention program comprises:
A kind of anti-channeling turning rolls, it comprises initiatively frame and passive, initiatively frame and passive are arranged on the guide rail, initiatively frame and passive energy move along guide rail, wherein, this active frame comprises initiatively frame base, initiatively the frame base is arranged on the guide rail, initiatively the frame base is provided with walking mechanism and supporting mechanism, walking mechanism is arranged on the initiatively bottom of frame base, and supporting mechanism is arranged on the initiatively top of frame base, and supporting mechanism comprises the semicircle supporting parts that is used to place the tower tube that can regulate, initiatively the frame base is provided with a plurality of roll adjustments hole, supporting mechanism is provided with and the suitable through hole in roll adjustment hole, and supporting mechanism disposes bolt, and bolt passes the roll adjustment hole and through hole is fixed on supporting mechanism on the active frame base, the roll adjustment hole cooperates with through hole, and the radian of controlling semicircle supporting parts changes between 13 ° to 20 °.
Described anti-channeling turning rolls, wherein, above-mentioned supporting mechanism comprises one-level cycloidal planetary gear speed reducer, horizontal suit reductor and frequency converter, on the semicircle supporting parts a plurality of support rollers are set evenly, the one-level cycloidal planetary gear speed reducer is connected with support roller with horizontal suit reductor, and frequency converter is used to control the operation of one-level cycloidal planetary gear speed reducer and horizontal suit reductor.
Described anti-channeling turning rolls, wherein, above-mentioned support roller is a steel casting, the wheel face of support roller is provided with layer of polyurethane.
Described anti-channeling turning rolls, wherein, above-mentioned walking mechanism comprises four road wheels, and two is driving wheel, and two other is a follower.
Described anti-channeling turning rolls, wherein, above-mentioned active frame base is provided with wheel seat, and wheel seat is fixed on the active frame base by L shaped connecting plate, and road wheel is arranged on the corresponding wheel seat.
Described anti-channeling turning rolls, wherein, above-mentioned passive comprises passive base, passive base is arranged on the guide rail, passive base is provided with passive walking mechanism and passive supporting mechanism, and passive walking mechanism is arranged on the bottom of passive base, and passive supporting mechanism is arranged on the top of passive base, passive supporting mechanism and supporting mechanism are suitable, and passive supporting mechanism and supporting mechanism formation one are used to place the placement space of tower tube.
Described anti-channeling turning rolls, wherein, above-mentioned active frame base and passive base are the framework that steel plate is welded.
The invention provides a kind of anti-channeling turning rolls, on active frame base, the roll adjustment hole is set, regulate the length of semicircle supporting parts by the roll adjustment hole, and the radian of controlling semicircle supporting parts changes between 13 ° to 20 °, make the tower tube contact tightr with semicircle supporting parts, avoided turning rolls when rotating the tower tube, the appearance that the easy play of tower tube produces the displacement situation, and initiatively frame and passive are arranged on the guide rail, can adjust flexibly according to the length of tower tube, make things convenient for workman's operation, improved the service efficiency of turning rolls, improved welding efficiency.
Description of drawings
Fig. 1 is the structure diagram of active frame among the present invention;
Fig. 2 is the plan structure sketch of anti-channeling turning rolls among the present invention.
The specific embodiment
The invention provides a kind of anti-channeling turning rolls, clearer, clear and definite in order to make purpose of the present invention, technical scheme and advantage, below with reference to accompanying drawing and embodiment, the present invention is described in more detail.
The invention provides a kind of anti-channeling turning rolls, initiatively frame and passive are arranged on the guide rail, can adjust the spacing of turning rolls flexibly, making to parts requires lower, reduced its manufacturing cost, and can be by the supporting mechanism on the active frame base, adjust the radian excursion of semicircle supporting parts, it is tightr that semicircle supporting parts and tower tube are fitted, avoid the tower tube situation of play displacement to occur, made things convenient for workman's operation, improved the service efficiency of turning rolls, make the girth welding of tower tube more accurate, efficient is higher.As Fig. 1 and shown in Figure 2, the anti-channeling turning rolls comprise initiatively frame 1 with passive 2, initiatively frame 1 is arranged on the guide rail 3 with passive 2, and initiatively frame 1 can move along guide rail 3 with passive 2, and initiatively frame 1, passive 2 can adopt any known technological means in the prior art with guide rail 3.
This active frame 1 comprises initiatively frame base 4, initiatively frame base 4 is arranged on the guide rail 3, initiatively frame base 4 is provided with walking mechanism 5 and supporting mechanism 6, walking mechanism 5 is arranged on the initiatively bottom of frame base 4, supporting mechanism 6 is arranged on the initiatively top of frame base 4, and walking mechanism 5 can adopt any technological means well known in the prior art with supporting mechanism 6.
Supporting mechanism 6 comprises the semicircle supporting parts that is used to place the tower tube that can regulate, and semicircle supporting parts can adopt any technological means well known in the prior art, such as the arrangement that adopts arcwall face.
Initiatively frame base 4 is provided with a plurality of roll adjustments hole 7, and supporting mechanism 6 is provided with the through hole suitable with roll adjustment hole 7, can regulate frame 1 initiatively and passive 2 distance according to tower tube 8 diameter, guarantee the safety in the course of work.
Supporting mechanism 6 disposes bolt, bolt passes roll adjustment hole 7 and with through hole supporting mechanism 6 is fixed on the active frame base 4, roll adjustment hole 7 cooperates with through hole, the radian of controlling semicircle supporting parts changes between 13 ° to 20 °, it is tightr that tower tube part outer surface is contacted with semicircle supporting parts, avoided the tower tube situation of play displacement to occur.
In order further to improve performance of the present invention, supporting mechanism 6 comprises the one-level cycloidal planetary gear speed reducer, horizontal suit reductor and frequency converter, on the semicircle supporting parts a plurality of support rollers are set evenly, the one-level cycloidal planetary gear speed reducer is connected with support roller with horizontal suit reductor, the movement velocity of control support roller, and then rotation tower tube, the tower tube is rotated to the zone of convenient welding, improved welding efficiency, frequency converter is used to control the operation of one-level cycloidal planetary gear speed reducer and horizontal suit reductor, thereby the movement rate of control tower tube, improved the security of welding process, compact conformation, stable drive, the rotating speed of use Frequency Converter Control roller is to be suitable for different welding requirements.
Further, support roller is a steel casting, and the wheel face of support roller is provided with layer of polyurethane, has improved the bearing capacity of support roller, has improved its durability, can protect tower tube 8 not to be scratched again.
Further, above-mentioned walking mechanism 5 comprises four road wheels, and two is driving wheel, and two other is a follower, has guaranteed that mechanism steadily moves, and is simple in structure easy for installation, made things convenient for workman's operation.
Further, above-mentioned active frame base 4 is provided with wheel seat, and wheel seat is fixed on initiatively on the frame base by L shaped connecting plate, road wheel is arranged on the corresponding wheel seat, has guaranteed that the impulsive force when tower tube 8 is on being put into turning rolls can not destroyed turning rolls.
Further, above-mentioned passive comprises passive base, passive base is arranged on the guide rail, passive base is provided with passive walking mechanism and passive supporting mechanism, passive walking mechanism is arranged on the bottom of passive base, passive supporting mechanism is arranged on the top of passive base, and passive supporting mechanism and supporting mechanism are suitable, and passive supporting mechanism and supporting mechanism formation one are used to place the placement space of tower tube 8.That is to say that initiatively frame 1 is intact identical with passive 2 structure, difference is that initiatively frame 1 has driving mechanism, and passive 2 do not have driving mechanism, and passive 2 is moved along with the motion of active frame 1, has improved the stability that the present invention moves.
Further, initiatively frame base 4 is the framework that steel plate is welded with passive base, has guaranteed the stability of equipment in the favorable rigidity and the course of work, has expanded the scope of application of turning rolls.
Should be understood that; above-mentioned description at preferred embodiment is comparatively detailed; can not therefore think restriction to scope of patent protection of the present invention; those of ordinary skill in the art is under enlightenment of the present invention; do not breaking away under the scope situation that claim of the present invention protects; can also make various deformation such as replacement, simple combination, these all fall within protection scope of the present invention, and the scope of asking for protection of the present invention should be as the criterion with claims.
Claims (7)
1. anti-channeling turning rolls, it comprises initiatively frame and passive, initiatively frame and passive are arranged on the guide rail, initiatively frame and passive energy move along guide rail, it is characterized in that: this active frame comprises initiatively frame base, initiatively the frame base is arranged on the guide rail, initiatively the frame base is provided with walking mechanism and supporting mechanism, walking mechanism is arranged on the initiatively bottom of frame base, supporting mechanism is arranged on the initiatively top of frame base, supporting mechanism comprises the semicircle supporting parts that is used to place the tower tube that can regulate, and initiatively the frame base is provided with a plurality of roll adjustments hole, and supporting mechanism is provided with and the suitable through hole in roll adjustment hole, supporting mechanism disposes bolt, bolt passes the roll adjustment hole and through hole is fixed on supporting mechanism on the active frame base, and the roll adjustment hole cooperates with through hole, and the radian of controlling semicircle supporting parts changes between 13 ° to 20 °.
2. anti-channeling turning rolls according to claim 1, it is characterized in that: above-mentioned supporting mechanism comprises one-level cycloidal planetary gear speed reducer, horizontal suit reductor and frequency converter, on the semicircle supporting parts a plurality of support rollers are set evenly, the one-level cycloidal planetary gear speed reducer is connected with support roller with horizontal suit reductor, and frequency converter is used to control the operation of one-level cycloidal planetary gear speed reducer and horizontal suit reductor.
3. anti-channeling turning rolls according to claim 2 is characterized in that: above-mentioned support roller is a steel casting, and the wheel face of support roller is provided with layer of polyurethane.
4. anti-channeling turning rolls according to claim 1 and 2 is characterized in that: above-mentioned walking mechanism comprises four road wheels, and two is driving wheel, and two other is a follower.
5. anti-channeling turning rolls according to claim 4 is characterized in that: above-mentioned active frame base is provided with wheel seat, and wheel seat is fixed on the active frame base by L shaped connecting plate, and road wheel is arranged on the corresponding wheel seat.
6. anti-channeling turning rolls according to claim 1, it is characterized in that: above-mentioned passive comprises passive base, passive base is arranged on the guide rail, passive base is provided with passive walking mechanism and passive supporting mechanism, passive walking mechanism is arranged on the bottom of passive base, passive supporting mechanism is arranged on the top of passive base, and passive supporting mechanism and supporting mechanism are suitable, and passive supporting mechanism and supporting mechanism formation one are used to place the placement space of tower tube.
7. anti-channeling turning rolls according to claim 6 is characterized in that: above-mentioned active frame base and passive base are the framework that steel plate is welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110035856 CN102079030B (en) | 2011-02-11 | 2011-02-11 | Scurrying-preventing roller frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110035856 CN102079030B (en) | 2011-02-11 | 2011-02-11 | Scurrying-preventing roller frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102079030A true CN102079030A (en) | 2011-06-01 |
| CN102079030B CN102079030B (en) | 2013-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110035856 Active CN102079030B (en) | 2011-02-11 | 2011-02-11 | Scurrying-preventing roller frame |
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| Country | Link |
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| CN (1) | CN102079030B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922186A (en) * | 2012-11-21 | 2013-02-13 | 无锡三虹重工机械设备有限公司 | Three-level speed-reduction roller carrier |
| CN103921026A (en) * | 2014-04-21 | 2014-07-16 | 北京航空航天大学 | Welding idler wheel frame with inclination capable of being adjusted in bi-directional mode |
| CN103978284A (en) * | 2014-05-30 | 2014-08-13 | 唐山开元特种焊接设备有限公司 | Automatic drilling platform pile leg rack and semi-circular plate internal corner welding device |
| CN109926951A (en) * | 2019-04-03 | 2019-06-25 | 舟山市鑫亚船舶修造有限公司 | A kind of mounting device of desulfurizing tower |
Citations (6)
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| CN2540251Y (en) * | 2002-05-10 | 2003-03-19 | 无锡市阳通机械设备有限公司 | Gastor carriage for preventing tubular work axial moving |
| CN101279410A (en) * | 2008-05-22 | 2008-10-08 | 上海兆年实业有限公司 | Tube structure horizontal type interfacing apparatus and method |
| CN201385194Y (en) * | 2009-01-20 | 2010-01-20 | 甘肃中电科耀新能源装备有限公司 | Special roller for manufacturing wind generating set tower |
| CN201482644U (en) * | 2009-06-16 | 2010-05-26 | 中国第二冶金建设有限责任公司 | Roller wheel rack with roller wheel having annular groove |
| CN101767259A (en) * | 2008-12-31 | 2010-07-07 | 杭州凯尔达数控成套设备有限公司 | Walking composite adjustable roller frame |
| CN201970060U (en) * | 2011-02-11 | 2011-09-14 | 青岛武晓集团有限公司 | Novel anti-channeling roller frame |
-
2011
- 2011-02-11 CN CN 201110035856 patent/CN102079030B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2540251Y (en) * | 2002-05-10 | 2003-03-19 | 无锡市阳通机械设备有限公司 | Gastor carriage for preventing tubular work axial moving |
| CN101279410A (en) * | 2008-05-22 | 2008-10-08 | 上海兆年实业有限公司 | Tube structure horizontal type interfacing apparatus and method |
| CN101767259A (en) * | 2008-12-31 | 2010-07-07 | 杭州凯尔达数控成套设备有限公司 | Walking composite adjustable roller frame |
| CN201385194Y (en) * | 2009-01-20 | 2010-01-20 | 甘肃中电科耀新能源装备有限公司 | Special roller for manufacturing wind generating set tower |
| CN201482644U (en) * | 2009-06-16 | 2010-05-26 | 中国第二冶金建设有限责任公司 | Roller wheel rack with roller wheel having annular groove |
| CN201970060U (en) * | 2011-02-11 | 2011-09-14 | 青岛武晓集团有限公司 | Novel anti-channeling roller frame |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922186A (en) * | 2012-11-21 | 2013-02-13 | 无锡三虹重工机械设备有限公司 | Three-level speed-reduction roller carrier |
| CN103921026A (en) * | 2014-04-21 | 2014-07-16 | 北京航空航天大学 | Welding idler wheel frame with inclination capable of being adjusted in bi-directional mode |
| CN103921026B (en) * | 2014-04-21 | 2016-01-27 | 北京航空航天大学 | The turning rolls of two-way adjustable inclination |
| CN103978284A (en) * | 2014-05-30 | 2014-08-13 | 唐山开元特种焊接设备有限公司 | Automatic drilling platform pile leg rack and semi-circular plate internal corner welding device |
| CN103978284B (en) * | 2014-05-30 | 2016-05-04 | 唐山开元特种焊接设备有限公司 | Fillet welding automation equipment in drilling platform leg tooth bar and semi-circular plate |
| CN109926951A (en) * | 2019-04-03 | 2019-06-25 | 舟山市鑫亚船舶修造有限公司 | A kind of mounting device of desulfurizing tower |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102079030B (en) | 2013-10-02 |
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Address after: 266300, No. 553 East Lanzhou Road, Qingdao, Shandong, Jiaozhou Applicant after: Qingdao Wuxiao [Group] Share Co., Ltd. Address before: 266300, No. 553 East Lanzhou Road, Qingdao, Shandong, Jiaozhou Applicant before: Qingdao Wuxiao (Group) Co., Ltd. |
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Effective date of registration: 20210422 Address after: 266000 No.21 Yongwei Road, Ducun Town, Jiaozhou City, Qingdao City, Shandong Province Patentee after: QINGDAO JIAHENG NEW ENERGY EQUIPMENT Co.,Ltd. Address before: 266300, No. 553 East Lanzhou Road, Qingdao, Shandong, Jiaozhou Patentee before: QINGDAO WUXIAO GROUP Co.,Ltd. |