CN102044394A - Aging machine and aging process thereof - Google Patents
Aging machine and aging process thereof Download PDFInfo
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- CN102044394A CN102044394A CN2010105851280A CN201010585128A CN102044394A CN 102044394 A CN102044394 A CN 102044394A CN 2010105851280 A CN2010105851280 A CN 2010105851280A CN 201010585128 A CN201010585128 A CN 201010585128A CN 102044394 A CN102044394 A CN 102044394A
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- fluorescent lamp
- lamp
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- strip conductor
- fluorescent
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- 230000032683 aging Effects 0.000 title abstract 10
- 239000004020 conductor Substances 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 13
- 230000035807 sensation Effects 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 9
- 239000012467 final product Substances 0.000 claims description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical class [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000005684 electric field Effects 0.000 claims description 3
- 239000007858 starting material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
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- Discharge Lamp (AREA)
Abstract
The invention discloses an aging machine which is characterized in that a clip is provided with two nips, and the two nips can respectively clamp two guide wires on a fluorescent lamp; the aging process carried out by the aging machine comprises the following steps: carrying out electron emission on lamp filaments by using a high-frequency ballast so as to start up a fluorescent tube; respectively clamping the two guide wires on the fluorescent lamp by the two nips of the clip on a chain; and driving the fluorescent lamp to move by the chain, and the like. The invention has the following advantages: the guide wires are taken as clamping action points, and in the process of aging, only the guide wires are required to be clamped without other action points, so the aging machine and the aging process are suitable for the aging of energy-saving lamp tubes in various specifications; and because of adopting the high-frequency ballast, in the process of aging, the action of a starter is not required, and only one of the guide wires at one end of the tube is respectively required to be clamped, without simultaneously clamping four guide wires, thereby facilitating realizing the mechanical automation.
Description
Technical field
The present invention relates to seasoned machine of a kind of power saving fluorescent lamps and experienced process thereof especially a kind of seasoned machine and experienced process thereof that is suitable for mechanical automation.
Background technology
Electricity-saving lamp is as a kind of novel illumination product, and is comparatively obvious because of energy-conserving action, accepted by numerous citizen, the power saving fluorescent lamps manufacture process all needs through experienced process, and purpose is the foreign gas of removing in the pipe, further activated cathode, make fluorescent tube parameter unanimity, stable performance.Because the speed of production of fluorescent lamp is very fast, and useful life is long, can not each lamp be detected before dispatching from the factory, so seasoned this measure is very necessary.The seasoned operation of power saving fluorescent lamps mainly adopts manually the fluorescent tube seal wire is hung on the seasoned platform at present, treat that lamp tube starting is after the stipulated time, again by manually taking off, and seasoned is four contacts, contacts four seal wires of fluorescent tube respectively, and therefore four seal wires all must be costed counter electrode could realize that fluorescent tube is seasoned, this kind method technology is comparatively loaded down with trivial details, realize that the seasoned difficulty of mechanical automation is higher, and operating efficiency is lower, can't satisfy the needs of power saving fluorescent lamps automation production flow line.
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned existence, provide a kind of energy-saving efficiency high and also can automation mechanized operation be used for seasoned machine and the experienced process thereof that the compact energy-saving fluorescent tube is produced.
The objective of the invention is to finish by following technical solution, a kind of seasoned machine, which comprises at least body frame, be arranged at the headstock on the body frame, on manage mechanism, transmission mechanism, middle frame, chain, tailstock and pipe mechanism down, described chain is provided with the clip that is used for clamping fluorescent lamp seal wire; Described clip is provided with two folder mouths can distinguish two seal wires on the clamping fluorescent lamp; Could realize that fluorescent tube is seasoned owing to four seal wires on the fluorescent lamp all must be overlapped counter electrode in traditional experienced process, technology is loaded down with trivial details, can't realize mechanical automation; The clip that adopts double fastener degree of lip-rounding shape is the seal wire on the clamping fluorescent lamp easily, and is applicable to that the fluorescent lamp of various models and specification is seasoned.
Described clip can be designed as W shape, by cylinder control, can realize two seal wires on each clamping fluorescent lamp of while, and is easy to use.
Also be provided with the high frequency ballast that makes filament electronic transmitter trigger fluorescent tube on the described seasoned machine; Adopt high frequency ballast to activate the phosphor powder in the fluorescent lamp luminous, chain drives the fluorescent lamp motion then, when being arranged at strip conductor on the middle frame, described strip conductor is divided into left and right sides strip conductor, as long as left strip conductor is connected with seal wire on the stem stem; Right strip conductor is connected with seal wire on another root stem stem and gets final product fluorescent lamp and power; Whether driving fluorescent lamp is luminous, stable in order to check the fluorescent lamp performance.
Described high frequency ballast is to be used to produce high-frequency electric field make the high frequency ballast high frequency generator of filament electronic transmitter trigger fluorescent tube or moment generation high pressure make the luminous inductance rectifier of filament electronic sputter activated phosphor; Be provided with between described middle frame and the tailstock and be used to detect the whether luminous checkout gear of fluorescent lamp; This checkout gear is the sleeve that an inside is provided with the light sensation control switch; In the time of directly over fluorescent lamp drives through sleeve by chain, whether the light sensation control switch in the sleeve detects fluorescent lamp luminous, transmit signal then and give the control of PLC controller, described PLC controller includes: have lamp bright, have lamp not work and do not have three logic control systems of lamp; Do not reject fluorescent lamp and enter and pick the pipe conveyer belt by picking pipe mechanism when described PLC controller logic control system works for lamp is arranged; Described PLC controller logic control system when having lamp bright by under manage the mechanism controls fluorescent lamp and enter down the pipe conveyer belt; So just realized the mechanical automation that fluorescent tube is seasoned, entered the fluorescent lamp that picks the pipe conveyer belt and reclaim that the fluorescent lamp effect finished product that enters down the pipe conveyer belt then enters next operation by the workman.
Seasoned machine carries out seasoned technology among the present invention, includes following steps:
A, will manage on the fluorescent lamp;
B, make filament electronic transmitter trigger fluorescent tube with described high frequency ballast;
Two seal wires on two folders mouthful difference clamping fluorescent lamp are arranged on the clip on C, the chain, drive the fluorescent lamp motion by chain;
When D, fluorescent lamp process strip conductor; Described strip conductor is divided into left and right sides strip conductor, as long as left strip conductor is connected with seal wire on the stem stem; Right strip conductor is connected with seal wire on another root stem stem and gets final product fluorescent lamp and power;
E, when fluorescent lamp moves to checkout gear when top, whether checkout gear luminous in order to detect fluorescent lamp;
Light sensation control switch on F, the checkout gear transmits signal and gives the control of PLC controller, and described PLC controller includes: have lamp bright, have lamp not work and do not have three logic control systems of lamp; Do not reject fluorescent lamp and enter and pick the pipe conveyer belt by picking pipe mechanism when described PLC controller logic control system works for lamp is arranged; Described PLC controller logic control system when having lamp bright by under manage the mechanism controls fluorescent lamp and enter down the pipe conveyer belt.
Among the described step C, be with two seal wires on the W clevis difference clamping fluorescent lamp.
In the described step e, be whether detect the fluorescent lamp that is positioned at directly over it with the sleeve that an inside is provided with the light sensation control switch luminous.
The present invention has the following advantages: be the clamping action point with the seal wire, only need the clamping seal wire, do not have other application points, so this seasoned machine and experienced process are applicable to that the power saving fluorescent lamps of all size model is seasoned; Adopt high-frequency electronic ballast, need not the starter effect, and only need clamp respectively that any seal wire get final product in fluorescent tube one end, need not four seal wires of while clamping, be convenient to realize mechanical automation.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a clip structure schematic diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing the present invention is done detailed introduction: as Fig. 1--a kind of seasoned machine shown in 2, which comprises at least body frame 1, be arranged at the headstock 2 on the body frame 1, on manage mechanism 6, transmission mechanism 8, middle frame 42, chain 45, tailstock 44 and pipe mechanism 23 down, described chain 45 is provided with the clip 3 that is used for clamping fluorescent lamp seal wire; Described clip 3 is provided with two folder mouths can distinguish two seal wires on the clamping fluorescent lamp; Could realize that fluorescent tube is seasoned owing to four seal wires on the fluorescent lamp all must be overlapped counter electrode in traditional experienced process, technology is loaded down with trivial details, can't realize mechanical automation; The clip that adopts double fastener degree of lip-rounding shape is the seal wire on the clamping fluorescent lamp easily, and is applicable to that the fluorescent lamp of various models and specification is seasoned.
Described clip 3 can be designed as W shape, by cylinder control, can realize two seal wires on each clamping fluorescent lamp of while, and is easy to use.
Also be provided with the high frequency ballast that makes filament electronic transmitter trigger fluorescent tube on the described seasoned machine; Adopt high frequency ballast to activate the phosphor powder in the fluorescent lamp luminous, chain drives the fluorescent lamp motion then, when being arranged at strip conductor 43 on the middle frame 42, described strip conductor 43 is divided into left and right sides strip conductor, as long as left strip conductor is connected with seal wire on the stem stem; Right strip conductor is connected with seal wire on another root stem stem and gets final product fluorescent lamp and power; Whether driving fluorescent lamp is luminous, stable in order to check the fluorescent lamp performance.
Described high frequency ballast is to be used to produce high-frequency electric field make the high frequency ballast high frequency generator of filament electronic transmitter trigger fluorescent tube or moment generation high pressure make the luminous inductance rectifier of filament electronic sputter activated phosphor.
Be provided with between described middle frame 42 and the tailstock 44 and be used to detect the whether luminous checkout gear 14 of fluorescent lamp; This checkout gear 14 is sleeves 15 that an inside is provided with the light sensation control switch; In the time of directly over fluorescent lamp drives through sleeve by chain, whether the light sensation control switch in the sleeve detects fluorescent lamp luminous, transmit signal then and give the PLC controller 19 controls, described PLC controller 19 includes: have lamp bright, have lamp not work and do not have three logic control systems of lamp; Do not reject fluorescent lamps and enter and pick pipe conveyer belt 16 by picking pipe mechanism 13 when described PLC controller 19 logic control systems work for lamp is arranged; Described PLC controller 19 logic control systems when having lamp bright by under manage mechanism's 23 control fluorescent lamps and enter down and manage conveyer belt 16; So just realized the mechanical automation that fluorescent tube is seasoned, entered the fluorescent lamp that picks pipe conveyer belt 16 and reclaim that the fluorescent lamp effect finished product that enters down pipe conveyer belt 17 then enters next operation by the workman.
Seasoned machine carries out seasoned technology among the present invention, includes following steps:
A, will manage on the fluorescent lamp;
B, make filament electronic transmitter trigger fluorescent tube with described high frequency ballast;
Two seal wires on two folders mouthful difference clamping fluorescent lamp are arranged on the clip 3 on C, the chain, drive the fluorescent lamps motion by chain 45;
When D, fluorescent lamp process strip conductor; Described strip conductor 43 is divided into left and right sides strip conductor, as long as left strip conductor is connected with seal wire on the stem stem; Right strip conductor is connected with seal wire on another root stem stem and gets final product fluorescent lamp and power;
E, when fluorescent lamp moves to checkout gear 14 tops, whether checkout gear 14 luminous in order to detect fluorescent lamp;
Light sensation control switch on F, the checkout gear 14 transmits signal and gives the PLC controller 19 controls, and described PLC controller 19 includes: have lamp bright, have lamp not work and do not have three logic control systems of lamp; Do not reject fluorescent lamps and enter and pick pipe conveyer belt 16 by picking pipe mechanism 13 when described PLC controller 19 logic control systems work for lamp is arranged; Described PLC controller 19 logic control systems when having lamp bright by under manage mechanism's 23 control fluorescent lamps and enter down and manage conveyer belt 17.
Among the described step C, be with two seal wires on the W clevis difference clamping fluorescent lamp.
In the described step e, be whether detect the fluorescent lamp that is positioned at directly over it with the sleeve 15 that an inside is provided with the light sensation control switch luminous.
Claims (10)
1. seasoned machine, which comprises at least body frame (1), be arranged at the headstock (2) on the body frame (1), on manage mechanism (6), transmission mechanism (8), middle frame (42), chain (45), tailstock (44) and pipe mechanism (23) down, it is characterized in that; Described chain (45) is provided with the clip (3) that is used for seal wire on the clamping fluorescent lamp; Described clip (3) is provided with two folder mouths can distinguish two seal wires on the clamping fluorescent lamp.
2. seasoned machine according to claim 1 is characterized in that described clip (3) is W shape.
3. seasoned machine according to claim 1 is characterized in that also being provided with the high frequency ballast that makes filament electronic transmitter trigger fluorescent tube on the described seasoned machine; Described middle frame (42) is provided with and is used to make fluorescent lamp to keep luminous strip conductor (43); Described left and right sides strip conductor (43) is divided into left and right sides strip conductor, as long as left strip conductor is connected with seal wire on the stem stem; Right strip conductor is connected with seal wire on another root stem stem and gets final product fluorescent lamp and power.
4. seasoned machine according to claim 1 is characterized in that described high frequency ballast is to be used to produce high-frequency electric field make the high frequency ballast high frequency generator of filament electronic transmitter trigger fluorescent tube or moment generation high pressure make the luminous inductance rectifier of filament electronic sputter activated phosphor.
5. whether luminous seasoned machine according to claim 1 is characterized in that being provided with between described middle frame (42) and the tailstock (44) and be used to detect fluorescent lamp checkout gear (14).
6. seasoned machine according to claim 5 is characterized in that described checkout gear (14) is the sleeve (15) that an inside is provided with the light sensation control switch; Whether described sleeve (15) only can detect the fluorescent lamp that is positioned at directly over it luminous.
7. seasoned machine according to claim 6, it is characterized in that light sensation control switch on the described sleeve (15) transmits signal and gives PLC controller (19) control, described PLC controller (19) includes: have lamp bright, have lamp not work and do not have three logic control systems of lamp; Do not reject fluorescent lamp and enter and pick pipe conveyer belt (16) by picking pipe mechanism (13) when described PLC controller (19) logic control system works for lamp is arranged; Described PLC controller (19) logic control system when having lamp bright by under manage mechanism (23) control fluorescent lamp and enter down and manage conveyer belt (17).
8. one kind is carried out seasoned technology with the described seasoned machine of arbitrary claim among the claim 1-7, it is characterized in that including following steps:
A, will manage on the fluorescent lamp;
B, make filament electronic transmitter trigger fluorescent tube with described high frequency ballast;
Two seal wires on two folders mouthful difference clamping fluorescent lamp are arranged on the clip on C, the chain (3), drive the fluorescent lamps motion by chain 45;
When D, fluorescent lamp process strip conductor; Described left and right sides strip conductor (43) is divided into left and right sides strip conductor, as long as left strip conductor is connected with seal wire on the stem stem; Right strip conductor is connected with seal wire on another root stem stem and gets final product fluorescent lamp and power;
E, when fluorescent lamp moves to checkout gear (14) when top, whether checkout gear (14) luminous in order to detect fluorescent lamp;
Light sensation control switch on F, the checkout gear (14) transmits signal and gives PLC controller (19) control, and described PLC controller includes: have lamp bright, have lamp not work and do not have three logic control systems of lamp; Do not reject fluorescent lamp and enter and pick pipe conveyer belt (16) by picking pipe mechanism (13) when described PLC controller (19) logic control system works for lamp is arranged; Described PLC controller (19) logic control system when having lamp bright by under manage mechanism (23) control fluorescent lamp and enter down and manage conveyer belt (17).
9. seasoned technology according to claim 8 is characterized in that among the described step C, is with two seal wires on the W clevis difference clamping fluorescent lamp.
10. seasoned technology according to claim 8 is characterized in that in the described step e, is whether detect the fluorescent lamp that is positioned at directly over it with the sleeve (15) that an inside is provided with the light sensation control switch luminous.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010585128 CN102044394B (en) | 2010-12-13 | 2010-12-13 | Aging machine and aging process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010585128 CN102044394B (en) | 2010-12-13 | 2010-12-13 | Aging machine and aging process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102044394A true CN102044394A (en) | 2011-05-04 |
| CN102044394B CN102044394B (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010585128 Expired - Fee Related CN102044394B (en) | 2010-12-13 | 2010-12-13 | Aging machine and aging process thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN102044394B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104319210A (en) * | 2014-11-18 | 2015-01-28 | 重庆市川瑞俞厨食品有限公司 | Lamp filament pressing mechanism |
| CN104891100A (en) * | 2015-05-12 | 2015-09-09 | 广元欣源设备制造有限公司 | Impedance detecting conveyer |
| CN106876230B (en) * | 2017-04-17 | 2018-06-29 | 昆山优吉欣智能装备有限公司 | A kind of automatic aging machine equipment |
| CN109239623A (en) * | 2018-10-09 | 2019-01-18 | 绍兴新辉照明有限公司 | A kind of aging machine of more detection processes for determining angle rotary drive |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101893690A (en) * | 2010-06-30 | 2010-11-24 | 胡三传 | Fixture whole lamp aging detection line and operating mode thereof |
| CN201946554U (en) * | 2010-12-13 | 2011-08-24 | 江山市友和机械有限公司 | Aging machine |
-
2010
- 2010-12-13 CN CN 201010585128 patent/CN102044394B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101893690A (en) * | 2010-06-30 | 2010-11-24 | 胡三传 | Fixture whole lamp aging detection line and operating mode thereof |
| CN201946554U (en) * | 2010-12-13 | 2011-08-24 | 江山市友和机械有限公司 | Aging machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104319210A (en) * | 2014-11-18 | 2015-01-28 | 重庆市川瑞俞厨食品有限公司 | Lamp filament pressing mechanism |
| CN104319210B (en) * | 2014-11-18 | 2018-06-22 | 重庆市川瑞俞厨食品有限公司 | Filament hold-down mechanism |
| CN104891100A (en) * | 2015-05-12 | 2015-09-09 | 广元欣源设备制造有限公司 | Impedance detecting conveyer |
| CN104891100B (en) * | 2015-05-12 | 2017-03-29 | 广元欣源设备制造有限公司 | Impedance detection conveyer |
| CN106876230B (en) * | 2017-04-17 | 2018-06-29 | 昆山优吉欣智能装备有限公司 | A kind of automatic aging machine equipment |
| CN109239623A (en) * | 2018-10-09 | 2019-01-18 | 绍兴新辉照明有限公司 | A kind of aging machine of more detection processes for determining angle rotary drive |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102044394B (en) | 2013-07-31 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20110504 Assignee: JIUJIANG SHIMING GLASS Co.,Ltd. Assignor: JIANGSHAN YOUHE MACHINERY Co.,Ltd. Contract record no.: 2014330000087 Denomination of invention: Aging machine and aging process thereof Granted publication date: 20130731 License type: Exclusive License Record date: 20140414 |
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| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 |