CN102039444A - Connecting rod cracking device and using method thereof - Google Patents
Connecting rod cracking device and using method thereof Download PDFInfo
- Publication number
- CN102039444A CN102039444A CN2010105327596A CN201010532759A CN102039444A CN 102039444 A CN102039444 A CN 102039444A CN 2010105327596 A CN2010105327596 A CN 2010105327596A CN 201010532759 A CN201010532759 A CN 201010532759A CN 102039444 A CN102039444 A CN 102039444A
- Authority
- CN
- China
- Prior art keywords
- cracking
- connecting rod
- seat
- plate
- wedge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005336 cracking Methods 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000000295 complement effect Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Images
Landscapes
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
The invention discloses a connecting rod cracking device and a using method thereof. The device comprises a base plate, a fixed plate fixed on the base plate, a sliding plate arranged in a sliding rail on the base board, a cracking seat for positioning and cracking the big end of the connecting rod, a cracking wedge to be pressed into the cracking base during cracking and a movably adjustable positioning plate, wherein the positioning plate is fixedly arranged on a guide slot on the sliding plate through a fixed bolt; the positioning plate is fixedly provided with a positioning pin; a small gasket is arranged between the positioning pin and the inner side of the small end of the connecting rod; and a separate big gasket is arranged between the cracking seat and the inner side of the big end of the connecting rod. While a hydraulic cylinder applies a pressure onto the cracking wedge, the cracking seat converts the downward pressure into a horizontal tensile force to be applied onto the cracking seat, and thus cracking is realized. The device can be used for cracking connecting rods of different specifications.
Description
Technical field
The present invention relates to a kind of big end of engine link rise disconnected device and using method of making.
Background technology
At present, the connecting rod breaking process that rises is the Material Used fracture theory, a kind of technology that connecting rod cap is separated from the gonnecting rod body fracture.Adopt this technology can save many procedures (milling of no connecting rod faying face, grinding and broaching etc.) in the conventional linkage processing, make Machining of Connecting Rod become simpler.
Compare with traditional Machining of Connecting Rod method, adopt the connecting rod breaking process that rises to save machine tool investment 25%, reduce cutter expense 35%, save the energy 40% etc.Therefore greatly reduce the processing charges of connecting rod.
The principle of breaking process of rising is a prefabricated V-type groove on the crank pin end pore split surface, applies a power that struts at groove then.Concentrate owing to produced stress, thereby gonnecting rod body and connecting rod cap are strutted at groove.This technology all has very high requirement to the material of connecting rod and the dimensional accuracy of groove.In the disconnected process that rises, if connecting rod material performance and groove size precision do not reach requirement, be easy to so cause that connecting rod is monolateral tears, the section knockdown appears, fall problems such as slag is serious.
At present, enterprise produces the kind model variation of engine, and it is many that the engine link specifications and models become, and the used connecting rod of the enterprise disconnected device that rises can not realize that a table apparatus satisfies the rise demand of disconnected processing of many kinds connecting rod, and processing cost is higher.
Chinese patent CN200410071275.0 discloses the method and apparatus that is used to make connecting rod cracking, by preload mechanism preload imposed on the wedge that is pressed between the pair of separated device fast on, so that separator is pressed against be defined on the inner surface in the connector hole in the bigger end of connecting rod, when separator pressed the inner surface of nipple orifice, the portable plate that is furnished with weight above making fell and bumps against with the flange that is being connected shaft end.Axle is pulled down, so that apply impact load along the direction that is pressed into voussoir to the voussoir that is connected with axle, thereby makes bigger end be broken into cap body and bar.Its weak point is the disconnected connecting rod of processing different size of can not realizing rising.
Summary of the invention
The device and the using method that the purpose of this invention is to provide a kind of disconnected processing different size connecting rod that can rise.
The technical solution adopted for the present invention to solve the technical problems is: a kind of connecting rod disconnected device that rises, comprise soleplate, be fixedly installed on the plate of deciding on the soleplate, be arranged on the slide plate in the slide rail on the soleplate, be used to locate the cracking seat with the big end of cracking connecting-rod, described cracking seat front portion is fixedly installed on slide plate, and described cracking seat rear portion is fixedly installed on decides on the plate, be pressed into the cracking wedge of cracking seat during cracking, above the cracking wedge, be provided with hydraulic jack; The inboard vertical slide rail direction of described connecting rod tip has the first stress groove and the second stress groove.Also comprise removable adjusting location-plate, described location-plate is fixedly installed on the guide groove of slide plate by set bolt; Be set with alignment pin on the described location-plate, be provided with small washer between described alignment pin and the wrist-pin end of connecting rod inboard; Between described cracking seat and the connecting rod tip inboard separative large washer is set, described large washer is divided into the anterior and large washer rear portion of large washer.
Cause monolateral tearing for connecting rod in the disconnected process that prevents to rise produces rotation, describedly decide plate and be provided with fixed block, described fixed block will hold out against first push rod and second push rod of connecting rod tip and fix.
In order to make connecting rod tip plane of disruption position accurate, described stress groove is the V-type groove.
In order to make the downward pressure of hydraulic jack better change into the tension force of cracking seat horizontal direction, described cracking seat front portion has and the suitable inclined-plane of cracking wedge.
Further, the rise using method of disconnected device of connecting rod, it is disconnected that connecting rod tip is risen, and may further comprise the steps:
Step 1: will need fracture position to offer the stress groove on the connecting rod tip;
Step 2: regulate location-plate, the distance between alignment pin and the cracking seat front portion is complementary with connecting rod two stomidiums that will process, select and suitable small washer and the large washer of connecting rod two stomidiums, be enclosed within respectively on alignment pin and the cracking seat;
Step 3: wrist-pin hole is inserted on the alignment pin that is with small washer, and crank bore is inserted on the cracking seat that is with large washer, makes the alignment of large washer opening and stress groove;
Step 4: rotate first push rod and second push rod holds out against the connecting rod tip balance;
Step 5: the cracking wedge is inserted in the cracking seat, by hydraulic jack the cracking wedge is exerted pressure, disconnected connecting rod tip rises.
Beneficial effect of the present invention: can regulate distance between alignment pin and the cracking seat because described slide plate is provided with location-plate, and be provided with small washer and satisfy different tie rod holes, make it can process the connecting rod of different size with the large washer that separates.Owing to be provided with push rod and stress groove, produce in the disconnected process that effectively prevents to rise that connecting rod tip is monolateral tears the section inclination defect.Mechanism is simple, low cost of manufacture.
Below with reference to drawings and Examples, the present invention is carried out comparatively detailed explanation.
Description of drawings
The organigram of Fig. 1 disconnected device for connecting rod of the present invention rises.
The partial enlarged drawing of Fig. 2 disconnected device for connecting rod of the present invention rises.
The cross-sectional schematic of Fig. 3 disconnected device for connecting rod of the present invention rises.
Among the figure: 1. soleplate, 2. decide plate, 3. slide plate, 4. first push rod, 5. second push rod, 6. fixed block, 71. cracking seat front portions, 72. cracking seat rear portions, 81. large washer front portions, 82. large washer rear portions, 9. guide groove, 10. location-plate, 11. set bolts, 12. slide rails, 13. alignment pins, 14. small washers, 15. first stress grooves, 16. second stress grooves, 17. cracking wedges, 101. single-piece connecting rods, 102. wrist-pins end of connecting rod, 103. connecting rod tips.
The specific embodiment
In order to make connecting rod tip plane of disruption position accurate, described stress groove is the groove of V-type.
In order to make the downward pressure of hydraulic jack better change into the tension force of cracking seat horizontal direction, described cracking seat front portion 71 has the inclined-plane suitable with cracking wedge 17.Remaining is with embodiment 1.
Among the present invention, the rise using method of disconnected device of connecting rod, it is disconnected that connecting rod tip is risen, and may further comprise the steps:
Step 1: will need fracture position to offer the stress groove on the connecting rod tip;
Step 2: regulate location-plate 10, the distance between alignment pin 13 and the cracking seat front portion 71 is complementary with connecting rod two stomidiums that will process, select and suitable small washer and the large washer of connecting rod two stomidiums, be enclosed within respectively on alignment pin and the cracking seat;
Step 3: wrist-pin end of connecting rod 102 borehole jacks are gone into to be with on the alignment pin of small washer, and connecting rod tip 103 borehole jacks go into to be with on the cracking seat of large washer, make the alignment of large washer opening and stress groove;
Step 4: rotate first push rod and second push rod holds out against the connecting rod tip balance;
Step 5: the cracking wedge is inserted in the cracking seat, by hydraulic jack the cracking wedge is exerted pressure, disconnected connecting rod tip rises.
In the present invention, cracking wedge and cracking seat are worked in coordination and are inserted in the cracking seat, by hydraulic jack the cracking wedge is exerted pressure, by downward pressure being converted into to the tension force on the cracking seat horizontal direction with the adaptive cracking seat of cracking wedge, the V-type groove generation stress of connecting rod tip is concentrated, thereby connecting rod is ruptured along groove, reach the disconnected purpose that rises.
By apparatus and method processing single-piece connecting rod of the present invention, its single-piece connecting rod cracking is become gonnecting rod body and connecting rod cap, can realize remodeling fast of connecting rod different cultivars, small investment, efficient height.
Claims (6)
1. a connecting rod disconnected device that rises, comprise soleplate (1), be fixedly installed on and decide plate (2) on the soleplate, be arranged on the slide plate (3) in the slide rail on the soleplate (12), be used to locate the cracking seat with the big end of cracking connecting-rod, described cracking seat front portion (71) is fixedly installed on the slide plate, and described cracking seat rear portion (72) is fixedly installed on decides on the plate, be pressed into the cracking wedge (17) of cracking seat during cracking, above the cracking wedge, be provided with hydraulic jack; The inboard vertical slide rail direction of described connecting rod tip (103) has the first stress groove (15) and the second stress groove (16); It is characterized in that: also comprise removable adjusting location-plate (10), described location-plate is fixedly installed on the guide groove (9) of slide plate by set bolt (11); Be set with alignment pin (13) on the described location-plate, be provided with small washer (14) between described alignment pin and the wrist-pin end of connecting rod inboard; Between described cracking seat and the connecting rod tip inboard separative large washer is set, described large washer is divided into large washer front portion (81) and large washer rear portion (82).
2. the connecting rod as claimed in claim 1 disconnected device that rises is characterized in that: comprise also and describedly decide plate (2) and be provided with fixed block (6) that it is fixing that described fixed block will hold out against first push rod (4) and second push rod (5) of connecting rod tip.
3. the connecting rod as claimed in claim 1 or 2 disconnected device that rises, it is characterized in that: described stress groove is the V-type groove.
4. the connecting rod as claimed in claim 3 disconnected device that rises is characterized in that: described cracking seat front portion (71) is provided with and the suitable inclined-plane of cracking wedge (17).
5. the rise using method of disconnected device of connecting rod as claimed in claim 1, it is disconnected that connecting rod tip is risen, and may further comprise the steps:
Step 1: will need fracture position to offer the stress groove on the connecting rod tip;
Step 2: regulate location-plate (10), the distance between alignment pin (13) and the cracking seat front portion (71) is complementary with connecting rod two stomidiums that will process, select and suitable small washer and the large washer of connecting rod two stomidiums, be enclosed within respectively on alignment pin and the cracking seat;
Step 3: wrist-pin end of connecting rod (102) borehole jack is gone into to be with on the alignment pin of small washer, and connecting rod tip (103) borehole jack goes into to be with on the cracking seat of large washer, makes the alignment of large washer opening and stress groove;
Step 4: rotate first push rod and second push rod holds out against the connecting rod tip balance;
Step 5: the cracking wedge is inserted in the cracking seat, by hydraulic jack the cracking wedge is exerted pressure, disconnected connecting rod tip rises.
6. the rise using method of disconnected device of connecting rod as claimed in claim 5, it is characterized in that: in the described step 1, offering the stress groove is the V-type groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105327596A CN102039444A (en) | 2010-11-04 | 2010-11-04 | Connecting rod cracking device and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105327596A CN102039444A (en) | 2010-11-04 | 2010-11-04 | Connecting rod cracking device and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102039444A true CN102039444A (en) | 2011-05-04 |
Family
ID=43906158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105327596A Pending CN102039444A (en) | 2010-11-04 | 2010-11-04 | Connecting rod cracking device and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102039444A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008764A (en) * | 2011-09-22 | 2013-04-03 | 广州市番禺科腾工业有限公司 | Connecting rod expanding-cracking lathe |
| CN103264291A (en) * | 2013-05-16 | 2013-08-28 | 西安理工大学 | Fracture splitting fixture for natural fracture surface joint surfaces of parts and fracture splitting method of fracture splitting fixture |
| CN103939454A (en) * | 2013-01-21 | 2014-07-23 | 重庆长安汽车股份有限公司 | Engine cracking connecting rod and machining method thereof |
| CN104526330A (en) * | 2015-01-04 | 2015-04-22 | 青岛德盛机械制造有限公司 | Splitting tool for split connecting rod |
| CN103008764B (en) * | 2011-09-22 | 2016-12-14 | 广州市番禺科腾工业有限公司 | Connecting rod cracking machine tool |
| CN106425516A (en) * | 2016-12-14 | 2017-02-22 | 盛瑞传动股份有限公司 | Connecting rod cracking and assembling equipment and process |
| CN106903492A (en) * | 2017-04-06 | 2017-06-30 | 北京北内柴油机有限责任公司 | Engine link rises disconnected method processing technology |
| CN109269569A (en) * | 2018-11-05 | 2019-01-25 | 盛瑞传动股份有限公司 | A kind of connecting rod automatic checkout system |
| CN111842612A (en) * | 2019-10-11 | 2020-10-30 | 丽水市盛裕机械制造有限公司 | Automatic cracking equipment for crank connecting rod |
| CN112222606A (en) * | 2020-10-22 | 2021-01-15 | 济南吉隆锻造有限公司 | Connecting rod cracking equipment and process |
| CN113146023A (en) * | 2021-05-15 | 2021-07-23 | 江苏威马悦达智能装备有限公司 | Laser modeling tool for connecting rod oil groove |
| CN114472942A (en) * | 2022-02-24 | 2022-05-13 | 安徽新诺精工股份有限公司 | Anti-collision safety device for numerical control turning center |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6457621B1 (en) * | 1997-08-01 | 2002-10-01 | Alfing Kessler Sondermaschinen Gmbh | Device for separating the rod and cap of a connecting rod by breaking |
| CN1397392A (en) * | 2002-05-20 | 2003-02-19 | 吉林大学 | Technology and apparatus for machining linking-rod of engine |
| CN1575911A (en) * | 2003-07-16 | 2005-02-09 | 本田技研工业株式会社 | Method of and apparatus for cracking connecting rod |
| US20070209629A1 (en) * | 2004-04-26 | 2007-09-13 | Honda Motor Co., Ltd. | Connecting Rod and Method for Production Thereof |
| CN101424296A (en) * | 2008-12-05 | 2009-05-06 | 浙江长宏机电有限公司 | Method for processing crank connecting rod |
| CN201346712Y (en) * | 2009-01-07 | 2009-11-18 | 云南西仪工业股份有限公司 | Fracturing clamp for fracturing connection rod |
| CN101704180A (en) * | 2009-09-14 | 2010-05-12 | 奇瑞汽车股份有限公司 | Processing method of engine connecting rod |
-
2010
- 2010-11-04 CN CN2010105327596A patent/CN102039444A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6457621B1 (en) * | 1997-08-01 | 2002-10-01 | Alfing Kessler Sondermaschinen Gmbh | Device for separating the rod and cap of a connecting rod by breaking |
| CN1397392A (en) * | 2002-05-20 | 2003-02-19 | 吉林大学 | Technology and apparatus for machining linking-rod of engine |
| CN1575911A (en) * | 2003-07-16 | 2005-02-09 | 本田技研工业株式会社 | Method of and apparatus for cracking connecting rod |
| US20070209629A1 (en) * | 2004-04-26 | 2007-09-13 | Honda Motor Co., Ltd. | Connecting Rod and Method for Production Thereof |
| CN101424296A (en) * | 2008-12-05 | 2009-05-06 | 浙江长宏机电有限公司 | Method for processing crank connecting rod |
| CN201346712Y (en) * | 2009-01-07 | 2009-11-18 | 云南西仪工业股份有限公司 | Fracturing clamp for fracturing connection rod |
| CN101704180A (en) * | 2009-09-14 | 2010-05-12 | 奇瑞汽车股份有限公司 | Processing method of engine connecting rod |
Non-Patent Citations (3)
| Title |
|---|
| 寇淑清等: "裂解工艺——发动机连杆制造最新技术", 《中国机械工程》 * |
| 方和杰等: "NSE连杆涨断加工关键技术研究", 《汽车工艺与材料》 * |
| 邓伟辉等: "连杆涨断加工技术现状与展望", 《机电工程技术》 * |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008764A (en) * | 2011-09-22 | 2013-04-03 | 广州市番禺科腾工业有限公司 | Connecting rod expanding-cracking lathe |
| CN103008764B (en) * | 2011-09-22 | 2016-12-14 | 广州市番禺科腾工业有限公司 | Connecting rod cracking machine tool |
| CN103939454A (en) * | 2013-01-21 | 2014-07-23 | 重庆长安汽车股份有限公司 | Engine cracking connecting rod and machining method thereof |
| CN103264291A (en) * | 2013-05-16 | 2013-08-28 | 西安理工大学 | Fracture splitting fixture for natural fracture surface joint surfaces of parts and fracture splitting method of fracture splitting fixture |
| CN103264291B (en) * | 2013-05-16 | 2015-09-30 | 西安理工大学 | The swollen disconnected fixture of part natural section faying face and swollen disconnected method thereof |
| CN104526330A (en) * | 2015-01-04 | 2015-04-22 | 青岛德盛机械制造有限公司 | Splitting tool for split connecting rod |
| CN106425516A (en) * | 2016-12-14 | 2017-02-22 | 盛瑞传动股份有限公司 | Connecting rod cracking and assembling equipment and process |
| CN106903492A (en) * | 2017-04-06 | 2017-06-30 | 北京北内柴油机有限责任公司 | Engine link rises disconnected method processing technology |
| CN106903492B (en) * | 2017-04-06 | 2019-04-26 | 北京北内柴油机有限责任公司 | Engine link rises disconnected method processing technology |
| CN109269569A (en) * | 2018-11-05 | 2019-01-25 | 盛瑞传动股份有限公司 | A kind of connecting rod automatic checkout system |
| CN109269569B (en) * | 2018-11-05 | 2020-12-29 | 盛瑞传动股份有限公司 | Automatic detection system for connecting rod |
| CN111842612A (en) * | 2019-10-11 | 2020-10-30 | 丽水市盛裕机械制造有限公司 | Automatic cracking equipment for crank connecting rod |
| CN112222606A (en) * | 2020-10-22 | 2021-01-15 | 济南吉隆锻造有限公司 | Connecting rod cracking equipment and process |
| CN113146023A (en) * | 2021-05-15 | 2021-07-23 | 江苏威马悦达智能装备有限公司 | Laser modeling tool for connecting rod oil groove |
| CN114472942A (en) * | 2022-02-24 | 2022-05-13 | 安徽新诺精工股份有限公司 | Anti-collision safety device for numerical control turning center |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102039444A (en) | Connecting rod cracking device and using method thereof | |
| CN202021476U (en) | Automobile connecting rod fine boring jig | |
| CN101234466B (en) | Vehicle rear axle assembly front beam production method | |
| CN202151757U (en) | Simple jacking tool for part of automobile body | |
| CN102267059B (en) | Fine boring clamp of connecting rod of automobile and method for operating fine boring clamp | |
| CN106334950A (en) | Shock absorption base of machine tool | |
| CN109648370B (en) | Novel hydraulic system's blade anchor clamps | |
| CN203245267U (en) | Automobile load-sensing proportioning valve support punching forming die | |
| CN104139107B (en) | A kind of rack rails punching sizing device and rack rails punching sizing technique | |
| CN201338181Y (en) | Upper-pulling type automobile engine connecting rod cracking and expansion-breaking device | |
| CN101758645B (en) | Jacking rotating device for jacking cylinder of hydraulic press | |
| CN205043437U (en) | Shaft coupling hydraulic pressure dismounting device | |
| CN201693093U (en) | H-shaped steel web plate straightening and centering mechanism | |
| CN203901166U (en) | Connection rod body bolt assembling tool | |
| CN208034865U (en) | Vamp leather cutting machine cutting die fixation kit and cutting machine | |
| CN103737372A (en) | Expansion sleeve linkage compression mechanism | |
| CN201908940U (en) | Expanding fracture connecting rod of motor | |
| CN213997662U (en) | Bucket tooth forging die | |
| CN109201836A (en) | A kind of wheel hub spinning machine | |
| CN210756388U (en) | Machine tool body based on composite material and machine tool | |
| CN209439286U (en) | Hole punched device for the concentric hole machined of bumper internal and external cambered surface | |
| CN204339019U (en) | The novel rear materials supporting device of a kind of plate shearing machine | |
| CN103056588A (en) | Tool and method for finish machining of inner hole of fixing sleeve of diesel cooling water pump | |
| CN204843077U (en) | Novel milling machine | |
| CN214605231U (en) | Riding wheel adjusting device of large cutter |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20110504 |