CN102011252A - Closed-selvedge fabric weaving method of rapier loom - Google Patents
Closed-selvedge fabric weaving method of rapier loom Download PDFInfo
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- CN102011252A CN102011252A CN 201010601957 CN201010601957A CN102011252A CN 102011252 A CN102011252 A CN 102011252A CN 201010601957 CN201010601957 CN 201010601957 CN 201010601957 A CN201010601957 A CN 201010601957A CN 102011252 A CN102011252 A CN 102011252A
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Abstract
The invention provides a closed-selvedge fabric weaving method of a rapier loom, which can lower the labor intensity and improve the production efficiency. A heating fuse used as a selvedge warp is weaved into the selvedge, the heating fuse can be molten after the selvedge is subject to hot stamping by a hot roll and can bond the selvedge wefts and warps together to from a thin sheet, and the thin sheet can be shorn by scissors to form a closed selvedge after being cooled. By using the hot selvedge fusing technology, the method provided by the invention achieves the purpose of replacing the shuttle loom with the rapier loom, thereby improving the quality of products, lowering the labor intensity and obtaining better economic benefits.
Description
Technical field
The present invention relates to a kind ofly, belong to the glass textile technology with the woven plain edge cloth of arrow shaft method.
Background technology
The selvedge that fly-shuttle loom is knitted is a plain edge, uses fly-shuttle loom efficient low, the cost of labor height, and automaticity is low, poor product quality; The selvedge that Rapier looms is knitted is burr, uses Rapier looms efficient height, and cost of labor is low, automaticity height, constant product quality.
But a lot of users are for the consideration that reaches manufacturing cost convenient for production, needing fabric is plain edge (particularly pre-treatment cloth), for the better Rapier looms that promotes substitutes fly-shuttle loom, the inconvenience that the burr that the solution Rapier looms brings use the user, independent development development heat is melted the limit technology, the fine Rapier looms fabric plain edge problem that solved reaches with Rapier looms and is substituted with loom, enhances productivity, reduces labor strength.
Summary of the invention
The purpose of this invention is to provide the woven plain edge cloth of a kind of arrow shaft that reduces labor intensity, enhances productivity method.
The woven plain edge cloth of this arrow shaft method, be with thermo-fuse as the limit warp thread through weaving in the selvedge, selvedge scalds through the pressure of hot-rolling, the thermo-fuse fusing through the weft yarn formation thin slice that is sticked together, through scissor cut forms plain edge after this thin slice cooling with selvedge.
Beneficial effect of the present invention: the present invention is melted the use of limit technology by heat, reaches the purpose that is substituted with loom with Rapier looms, and this has not only improved product quality, has alleviated labour intensity, and has obtained reasonable economic benefit.Mainly contain the following aspects:
1, improves the quality of products, because Rapier looms is than traditional fly-shuttle loom automaticity height, devices such as electronic warp feeding, electronic take-up have been equipped with, the utilization touch-screen provides various functions such as shed open check and correction, can improve the control accuracy of filling density, stop platform weft crackiness and greasy dirt and obviously reduce, product quality improves greatly.
2, reduced labor intensity of operating personnel, because Rapier looms weft yarn package amount is more much bigger than fly-shuttle loom, the work that the spinner changes weft yarn significantly reduces, simultaneously Rapier looms through the axle capacity much larger than fly-shuttle loom, and can knit double width cloth, reduce warping, gait and go up the workload of axle.
3, economic benefit is improved
Calculate by annual 100 myriametres, can save 62500 man-hours of weaving cotton cloth, gait 1500 man-hours in 8000 man-hours of warping, improved operating efficiency greatly, saved labor cost.Concrete parameter is referring to table 1.
Produce 100 myriametres per year, 1000 meters/of 1511 coiled hairs; 2000 meters/of arrow shafts (double width).
Table 1
The woven plain edge cloth of above-mentioned arrow shaft method, thermo-fuse are the thermo-fuse of 70 ℃-90 ℃ of softening temperatures.
The woven plain edge cloth of above-mentioned arrow shaft method, thermo-fuse are with the thermo-fuse of glass fibre as core.
The woven plain edge cloth of above-mentioned arrow shaft method, selvage weave adopts plain weave selvage weave or plain weave alternative construction.
The woven plain edge cloth of above-mentioned arrow shaft method, hot-rolling adopts the tubular electrothermal element that electric energy is changed into heat energy.
The woven plain edge cloth of above-mentioned arrow shaft method, thermo-fuse is whole in coiled hair with warp thread warping together, or installation bracket directly penetrates heald to thermo-fuse.
The woven plain edge cloth of above-mentioned arrow shaft method, selvedge adds the thermo-fuse of 1-1.2cm, and the centre joint adds the thermo-fuse of 0.8-1.2cm.
The woven plain edge cloth of above-mentioned arrow shaft method, the plain edge width is at 0.4-0.7cm.
Description of drawings
Fig. 1 is warm-up mill of the present invention, scissors diagrammatic top view
Fig. 2 is warm-up mill of the present invention, scissors diagrammatic side views
The specific embodiment
The woven plain edge cloth of arrow shaft of the present invention method referring to Fig. 1,2, with about 80 ℃ of softening temperatures, whole in coiled hair with warp thread warping together as the thermo-fuse of core with glass fibre, makes thermo-fuse weave in the selvedge and the centre joint as limit warp thread process.Selvedge adds the thermo-fuse of 1-1.2cm, and the centre joint adds the thermo-fuse of 0.8-1.2cm.Selvedge and the centre joint are through hot-rolling 1, and the thermo-fuse fusing is sticked together selvedge and forms thin slice 2 through weft yarn, after this thin slice cooling through the limit cut 31 and the centre joint cut 32 and shear and form the plain edge 4 of width about 0.5cm, slitter edge 5 is removed.Hot-rolling 1 adopts the tubular electrothermal element that electric energy is changed into heat energy.
Warping: for improving the selvedge quality, reduce the selvedge fault, thermo-fuse is whole in coiled hair with warp thread warping together, and the tension force of the tension force of thermo-fuse and warp thread is identical in the process of weaving cotton cloth, reduced because of the limit through and faults such as the flounce that forms of body warp tension difference, toothed edge.According to the thermo-fuse through the suitable radical of close adding, general both sides add the thermo-fuse of 1cm, and the centre joint adds the thermo-fuse of 1.0-1.4cm.
Gait: for reducing the selvedge fault, improve fabric quality, body tissues such as simple plain weave, twill, satin weave adopt the plain weave selvage weave; And complicated body alternative construction can the side's of employing equality selvedge plain weave alternative construction.Certain plain weave kind of trial production adopts the plain weave selvage weave, and its selvage weave is organized identical can normally penetrating the hot melt yarn in the heald frame of body tissue with body, does not need to add in addition heald frame.If selvage weave is different with the body tissue, then to add heald frame accordingly in order to penetrate the warp thread of selvedge.
Weave cotton cloth: need to regulate the position that cut on the limit, the width of guaranteeing plain edge is about 0.5cm, and the position that the adjusting centre joint is cut is cut the centre joint and evenly cut off the centre joint; Need to regulate the distance between hot-rolling and the scissors, guarantee to shear again behind the hot melt sheets cooling forming.Note also the variation of environment temperature in addition, high temperature season needs to transfer the distance of scissors and hot-rolling big.
The arrow shaft machine plain edge cloth that the present invention makes with have the contrast of shuttle machine plain edge cloth physicochemical property and presentation quality to see Table 2,3 respectively.
Table 2
Table 3
| Project | Unit | The arrow shaft machine | The shuttle machine is arranged |
| Spot | Locate/hundred meters | 2 | 8 |
| Displacement | mm | 0 | 2 |
| Centipede | Locate/hundred meters | 0 | 2 |
| Weft crackiness | Locate/hundred meters | 1 | 2 |
| Trapped shuttle | Locate/hundred meters | --- | 0.13 |
| Cracked ends | Locate/hundred meters | 2 | 2 |
The present invention adopts thermal melting wire to do selvedge and middle tape edge, through hot-rolling the limit tissue is fused into thin slice.When the thermal melting wire selvedge when the hot-rolling, the thermal melting wire fusing formation thin slice that is sticked together mutually, again through the limit cut 31 and the centre joint cut 32 and shear and form plain edges.Be particularly useful in the production of glass cloth, respond well, can satisfy customer requirements.
1. thermo-fuse: select glass core thermo-fuse for use with the warp yarn density matching.80 ℃ of its softening temperatures are directly put in order into through axle (or by strand limit creel).
2. hot-rolling: the tubular metal heating is the heater element that electric energy is changed into heat energy.It is made the shell magnesia powder by metal and makes insulator built-in resistor silk, its operation principle: resistance wire energising back produces heat energy, is passed to metal shell through the magnesia powder insulator, distributes the back heated medium and absorbs.Hot-rolling size: diameter 20mm length 60mm (also can make by oneself) according to hem width.Be linked in the Rapier looms electronic box Switching Power Supply (AV220V/DC24V) have easy for installation, safe and reliable characteristics.
3. selvedge weaving process: select suitable selvage weave to help to improve the quality of selvedge and cloth cover.For reducing the selvedge fault, improve fabric quality, simple plain weave, twill, satin weave adopt the plain weave selvage weave; And complicated alternative construction can the side's of employing equality plain weave alternative construction.
Claims (8)
1. the woven plain edge cloth of arrow shaft method, it is characterized in that: thermo-fuse is weaved in the selvedge as limit warp thread process, selvedge scalds through the pressure of hot-rolling, and the thermo-fuse fusing through the weft yarn formation thin slice that is sticked together, through scissor cut forms plain edge after this thin slice cooling with selvedge.
2. the method for claim 1, it is characterized in that: thermo-fuse is the thermo-fuse of 70 ℃-90 ℃ of softening temperatures.
3. method as claimed in claim 2 is characterized in that: thermo-fuse is with the thermo-fuse of glass fibre as core.
4. as the described arbitrary method of claim 1-3, it is characterized in that: selvage weave adopts plain weave selvage weave or plain weave alternative construction.
5. as the described arbitrary method of claim 1-3, it is characterized in that: hot-rolling adopts the tubular electrothermal element that electric energy is changed into heat energy.
6. as the described arbitrary method of claim 1-3, it is characterized in that: thermo-fuse is whole in coiled hair with warp thread warping together, or installation bracket directly penetrates heald to thermo-fuse.
7. as the described arbitrary method of claim 1-3, it is characterized in that: selvedge adds the thermo-fuse of 1-1.2cm, and the centre joint adds the thermo-fuse of 0.8-1.2cm.
8. as the described arbitrary method of claim 1-3, it is characterized in that: the plain edge width is at 0.4-0.7cm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010601957 CN102011252A (en) | 2010-12-23 | 2010-12-23 | Closed-selvedge fabric weaving method of rapier loom |
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| CN 201010601957 CN102011252A (en) | 2010-12-23 | 2010-12-23 | Closed-selvedge fabric weaving method of rapier loom |
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| CN102011252A true CN102011252A (en) | 2011-04-13 |
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| CN 201010601957 Pending CN102011252A (en) | 2010-12-23 | 2010-12-23 | Closed-selvedge fabric weaving method of rapier loom |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109440273A (en) * | 2018-11-28 | 2019-03-08 | 泰安三英新材料有限公司 | A kind of inorganic fibre fabric hot melt tree lace consolidation device and operating method |
| CN110983556A (en) * | 2019-11-22 | 2020-04-10 | 江苏康乃馨织造有限公司 | Novel hotel floor towel production process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB791074A (en) * | 1952-12-03 | 1958-02-26 | Jute Ind Ltd | Improvements relating to the uniting of the edges of woven fabrics |
| JPS6290353A (en) * | 1985-10-15 | 1987-04-24 | 日清織物有限会社 | Process for weaving tab part of fabric by novel loom |
| DE3608787A1 (en) * | 1986-03-15 | 1987-10-01 | Froehlich & Wolff Gmbh | Process and apparatus for forming a firm fabric edge |
| US4894276A (en) * | 1986-05-16 | 1990-01-16 | Bgf Industries, Inc. | Bonded glass fabric edge |
| CN1412399A (en) * | 2001-10-12 | 2003-04-23 | 施米茨-工厂两合公司 | Awning canvas and its manufacturing method |
-
2010
- 2010-12-23 CN CN 201010601957 patent/CN102011252A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB791074A (en) * | 1952-12-03 | 1958-02-26 | Jute Ind Ltd | Improvements relating to the uniting of the edges of woven fabrics |
| JPS6290353A (en) * | 1985-10-15 | 1987-04-24 | 日清織物有限会社 | Process for weaving tab part of fabric by novel loom |
| DE3608787A1 (en) * | 1986-03-15 | 1987-10-01 | Froehlich & Wolff Gmbh | Process and apparatus for forming a firm fabric edge |
| US4894276A (en) * | 1986-05-16 | 1990-01-16 | Bgf Industries, Inc. | Bonded glass fabric edge |
| CN1412399A (en) * | 2001-10-12 | 2003-04-23 | 施米茨-工厂两合公司 | Awning canvas and its manufacturing method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109440273A (en) * | 2018-11-28 | 2019-03-08 | 泰安三英新材料有限公司 | A kind of inorganic fibre fabric hot melt tree lace consolidation device and operating method |
| CN110983556A (en) * | 2019-11-22 | 2020-04-10 | 江苏康乃馨织造有限公司 | Novel hotel floor towel production process |
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Open date: 20110413 |