CN101992574A - Uvioresistant multi-layer polystyrene foaming section bar with co-extrusion function - Google Patents
Uvioresistant multi-layer polystyrene foaming section bar with co-extrusion function Download PDFInfo
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- CN101992574A CN101992574A CN2010102984609A CN201010298460A CN101992574A CN 101992574 A CN101992574 A CN 101992574A CN 2010102984609 A CN2010102984609 A CN 2010102984609A CN 201010298460 A CN201010298460 A CN 201010298460A CN 101992574 A CN101992574 A CN 101992574A
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- 238000001125 extrusion Methods 0.000 title claims abstract description 48
- 239000004793 Polystyrene Substances 0.000 title claims abstract description 39
- 229920002223 polystyrene Polymers 0.000 title claims abstract description 38
- 238000005187 foaming Methods 0.000 title claims abstract description 25
- 239000010410 layer Substances 0.000 claims abstract description 84
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 28
- 229920005669 high impact polystyrene Polymers 0.000 claims abstract description 22
- 239000002346 layers by function Substances 0.000 claims abstract description 19
- 239000004797 high-impact polystyrene Substances 0.000 claims abstract description 18
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 16
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 16
- 229920000638 styrene acrylonitrile Polymers 0.000 claims abstract description 11
- ACYXOHNDKRVKLH-UHFFFAOYSA-N 5-phenylpenta-2,4-dienenitrile prop-2-enoic acid Chemical compound OC(=O)C=C.N#CC=CC=CC1=CC=CC=C1 ACYXOHNDKRVKLH-UHFFFAOYSA-N 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 16
- 238000004040 coloring Methods 0.000 claims description 14
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 14
- 239000003963 antioxidant agent Substances 0.000 claims description 13
- 230000003078 antioxidant effect Effects 0.000 claims description 13
- 239000004604 Blowing Agent Substances 0.000 claims description 12
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000011241 protective layer Substances 0.000 claims description 12
- 230000005855 radiation Effects 0.000 claims description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 9
- 239000004519 grease Substances 0.000 claims description 9
- -1 pentaerythritol ester Chemical class 0.000 claims description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- 235000019260 propionic acid Nutrition 0.000 claims description 7
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 7
- NBOCQTNZUPTTEI-UHFFFAOYSA-N 4-[4-(hydrazinesulfonyl)phenoxy]benzenesulfonohydrazide Chemical compound C1=CC(S(=O)(=O)NN)=CC=C1OC1=CC=C(S(=O)(=O)NN)C=C1 NBOCQTNZUPTTEI-UHFFFAOYSA-N 0.000 claims description 6
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 6
- 229920006248 expandable polystyrene Polymers 0.000 claims description 5
- GLDOVTGHNKAZLK-UHFFFAOYSA-N n-octadecyl alcohol Natural products CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 claims description 5
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000003508 Dilauryl thiodipropionate Substances 0.000 claims description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 4
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 4
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 4
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 claims description 4
- 239000006229 carbon black Substances 0.000 claims description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 4
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 claims description 4
- 239000003921 oil Substances 0.000 claims description 4
- 235000019198 oils Nutrition 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- NRIOOVCLJDPVAD-UHFFFAOYSA-N CCCCCCC.C(C1=CC=CC=C1)(=O)C1=CC=CC=C1 Chemical compound CCCCCCC.C(C1=CC=CC=C1)(=O)C1=CC=CC=C1 NRIOOVCLJDPVAD-UHFFFAOYSA-N 0.000 claims description 3
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 3
- 229920005372 Plexiglas® Polymers 0.000 claims description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 3
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 claims description 3
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- VVWRJUBEIPHGQF-MDZDMXLPSA-N propan-2-yl (ne)-n-propan-2-yloxycarbonyliminocarbamate Chemical compound CC(C)OC(=O)\N=N\C(=O)OC(C)C VVWRJUBEIPHGQF-MDZDMXLPSA-N 0.000 claims description 3
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 3
- IMYZYCNQZDBZBQ-SJORKVTESA-N (9S,10R)-epoxyoctadecanoic acid Chemical compound CCCCCCCC[C@H]1O[C@H]1CCCCCCCC(O)=O IMYZYCNQZDBZBQ-SJORKVTESA-N 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical class CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 2
- PRKQVKDSMLBJBJ-UHFFFAOYSA-N ammonium carbonate Chemical compound N.N.OC(O)=O PRKQVKDSMLBJBJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000001099 ammonium carbonate Substances 0.000 claims description 2
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 2
- 150000001565 benzotriazoles Chemical class 0.000 claims description 2
- SODJJEXAWOSSON-UHFFFAOYSA-N bis(2-hydroxy-4-methoxyphenyl)methanone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=C(OC)C=C1O SODJJEXAWOSSON-UHFFFAOYSA-N 0.000 claims description 2
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 claims description 2
- FAMRKDQNMBBFBR-BQYQJAHWSA-N diethyl azodicarboxylate Chemical compound CCOC(=O)\N=N\C(=O)OCC FAMRKDQNMBBFBR-BQYQJAHWSA-N 0.000 claims description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 claims description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 2
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 claims description 2
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 claims description 2
- 235000012424 soybean oil Nutrition 0.000 claims description 2
- 239000003549 soybean oil Substances 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims 1
- 229920006395 saturated elastomer Polymers 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 45
- 230000032683 aging Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 3
- 238000007254 oxidation reaction Methods 0.000 abstract description 3
- 230000003712 anti-aging effect Effects 0.000 abstract description 2
- 239000003086 colorant Substances 0.000 abstract description 2
- 238000000354 decomposition reaction Methods 0.000 abstract description 2
- 239000012790 adhesive layer Substances 0.000 abstract 1
- 230000015556 catabolic process Effects 0.000 abstract 1
- 238000006731 degradation reaction Methods 0.000 abstract 1
- 238000002845 discoloration Methods 0.000 abstract 1
- 238000005562 fading Methods 0.000 abstract 1
- 239000004088 foaming agent Substances 0.000 abstract 1
- 229920006327 polystyrene foam Polymers 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 38
- 239000011347 resin Substances 0.000 description 38
- 239000004150 EU approved colour Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 229940006093 opthalmologic coloring agent diagnostic Drugs 0.000 description 7
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 7
- 239000004926 polymethyl methacrylate Substances 0.000 description 7
- 239000013078 crystal Substances 0.000 description 5
- 230000008676 import Effects 0.000 description 5
- 239000011162 core material Substances 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 2
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- JTXMVXSTHSMVQF-UHFFFAOYSA-N 2-acetyloxyethyl acetate Chemical compound CC(=O)OCCOC(C)=O JTXMVXSTHSMVQF-UHFFFAOYSA-N 0.000 description 1
- NEHDRDVHPTWWFG-UHFFFAOYSA-N Dioctyl hexanedioate Chemical class CCCCCCCCOC(=O)CCCCC(=O)OCCCCCCCC NEHDRDVHPTWWFG-UHFFFAOYSA-N 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 229920002877 acrylic styrene acrylonitrile Polymers 0.000 description 1
- 238000004500 asepsis Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- RFVHVYKVRGKLNK-UHFFFAOYSA-N bis(4-methoxyphenyl)methanone Chemical compound C1=CC(OC)=CC=C1C(=O)C1=CC=C(OC)C=C1 RFVHVYKVRGKLNK-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 150000002148 esters Chemical class 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Images
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to an uvioresistant multi-layer polystyrene foaming section bar with co-extrusion function, comprising a layer structure. The uvioresistant multi-layer polystyrene foaming section bar with the co-extrusion function is characterized by comprising a polystyrene foam layer, a high impact polystyrene covering layer, an ethylene-vinyl acetate copolymer adhesive layer, a crylic acid-styrene-acrylonitrile (ASA) functional layer, and a crylic ASA radiation-proof layer from inside to outside, wherein the polystyrene foaming layer is shaped by extruding the following materials in parts by weight in a single-screw extruder: 100 parts of polystyrene, 1-5 parts of foaming agent, 1-3 parts of coloring agent and 1-5 parts of oil; the crylic acid-styrene-acrylonitrile radiation-proof layer is shaped by extruding the following materials in parts by weight in a single-screw extruder: 100 parts of crylic acid-styrene-acrylonitrile, 0.01-1 part of antioxygen and 0.01-2 parts of ultraviolet agent. By adding the ASA functional layer and the ASA radition-proof layer, the invention can prevent degradation, ageing and colour fading caused by ultraviolet irradiation as well as decomposition or discoloration caused by high temperature in the oxidation working process, and has the anti-ageing and weather-resist performance.
Description
Technical field
The present invention relates to the multi-layer co-extruded functional polystyrene foaming section of a kind of uvioresistant.
Background technology
Series of advantages such as polystyrene low-foaming material has that light weight, price are low, insect protected, mothproof, moisture-proof, asepsis environment-protecting.Be widely used in places such as photo frame, picture frame, home decoration material.Along with the raising of people's living standard, also more and more diversified to the performance demands of product, can adapt to outdoor high UV-irradiation environment, surface and have transparent effect as the crystal, durable in use, the non-discoloring product of scratch-resistant more and more is subjected to client's favor.
At present, the polystyrene imitating wood section product major part on the market is the double-layer coextrusion product, and its skin-material mostly is the high impact polystyrene material, stamps various patterns from the teeth outwards by technologies such as ink jet printing, hot rolling seals then.Because the high impact polystyrene material is originally as opaque material, typography can't be copied out the transparent effect as the crystal.And the printing ink ultraviolet-resistant capacity of printing is relatively poor, and easy variable color comes off when using out of doors for a long time, so existing manufacturing technique can't be made the product that the surface has transparent effect as the crystal and is fit to outdoor long-time use.Therefore develop the production technology that makes new advances, make the product that meets the requirements of the customers,, have crucial economic worth to satisfy the growing market demand.
Summary of the invention
According to the prior art deficiency, technical problem to be solved by this invention is: provide a kind of uvioresistant multi-layer co-extruded functional polystyrene foaming section, its surface has transparent effect as the crystal, and anti-uv-ray is strong, and product appearance has stereovision.
The technical solution adopted for the present invention to solve the technical problems is: provide a kind of uvioresistant multi-layer co-extruded functional polystyrene foaming section, has layer structure, it is characterized in that: be followed successively by foamed polystyrene layer, high impact polystyrene cover layer, ethylene-vinyl acetate copolymer tack coat, acrylic acid-styrene-acrylonitrile functional layer, acrylic acid-styrene-acrylonitrile radiation protective layer from inside to outside, wherein:
The foamed polystyrene layer is put into the single screw extrusion machine extrusion molding by following weight portion raw material,
100 parts of polystyrene
Blowing agent 1-5 part
Colouring agent 1-3 part
Grease 1-5 part
Acrylic acid-styrene-acrylonitrile radiation protective layer adds the single screw extrusion machine extrusion molding by following parts by weight raw material,
100 parts of acrylic acid-styrene-acrylonitriles
Antioxidant 0.01-1 part
UV resistant agent 0.01-2 part.
The wherein tectal preparation of high impact polystyrene: the high impact polystyrene covering layer material is put into the single screw extrusion machine extrusion molding.
The preparation of ethylene-vinyl acetate copolymer tack coat: the ethylene-vinyl acetate copolymer bonding layer material is put into the single screw extrusion machine extrusion molding.
The preparation of acrylic acid-styrene-acrylonitrile functional layer: clear acrylic-styrene-acrylonitrile functional layer material is put into the single screw extrusion machine extrusion molding.
Above-mentioned five layers of extrudate are imported in the co-extruding mould extrusion molding.
Described polystyrene can use the GPPS virgin material (as the strange beautiful PG-22 in Taiwan) on the market, or the polystyrene reclaimed materials.
Described high impact polystyrene material can use the existing trade mark such as the HIPS-514 of petrochemical industry Co., Ltd of Shanghai match section production, the HIPS-425 of Korea S brocade lake petro-chemical corporation etc. on the market.
Described blowing agent is one or more in Celogen Az, diisopropyl azodiformate, diethyl azodiformate, dinitroso five methine tetramines, 4,4 ' OBSH, sodium acid carbonate, ammonium carbonate or the ammonium nilrite.Described colouring agent is toner or Masterbatch, and wherein toner is carbon black, iron oxide yellow, ultramarine, titanium dioxide or iron oxide yellow, and Masterbatch is the mixture of high impact polystyrene and toner.
Described grease is one or more in alkane oil, dioctyl phthalate, dibutyl phthalate, dioctyl adipate, di-n-octyl sebacate, epoxidized soybean oil or the epoxyoleic acid butyl ester.
Be provided with the decoration point in described acrylic acid-styrene-acrylonitrile functional layer.
Use transparent acrylic acid-SAN in described acrylic acid-styrene-acrylonitrile functional layer.
Described acrylic acid-SAN can adopt the high transparent resin of the U400B trade mark of Japanese UMG ABS Corporation.
Described antioxidant is four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010), N, [3-(3 for N '-two, the 5-di-tert-butyl-hydroxy phenyl) propionyl] hydrazine (antioxidant 1098), 2,6-di-tert-butyl-4-cresols, β-positive octadecanol the ester of (4-hydroxy phenyl-3,5-di-t-butyl) propionic acid, glycol be two-in 3-(3-tertiary butyl-4-hydroxy-5-aminomethyl phenyl) propionic ester or the dilauryl thiodipropionate one or more.
Described UV resistant agent is a UV-531,2, in 2 '-dihydroxy 4,4 '-dimethoxy-benzophenone, 2-hydroxyl-4-methoxy benzophenone, 2-hydroxyl-4-oxygen base in positive heptan benzophenone, 5-chloro-2-dihydroxy benaophenonel, 2-(2 '-hydroxyl-3 ', 5 '-tert-butyl-phenyl)-5 chlorinated benzotriazoles, 5-chloro-2-(2 '-hydroxyl-the 3 '-tert-butyl group-5 '-aminomethyl phenyl) BTA, 2-(2 '-hydroxyl-the 5 '-uncle's octyl phenyl) BTA one or more.
Also can adopt transparent plexiglass (PMMA resin) to replace acrylic acid-SAN (ASA) in described acrylic acid-styrene-acrylonitrile functional layer and acrylic acid-styrene-acrylonitrile radiation protective layer.
From inside to outside ground floor (sandwich layer) polystyrene (PS) foaming layer among the present invention is the main part that constitutes product; Second layer high impact polystyrene cover layer (HIPS), main effect is to cover various pores and the other defect that the core layer foaming layer produces, and can stamp background color, determines the dominant hue of product; The three-layer ethylene-acetate ethylene copolymer (EVA) tack coat prevents that bonding is not firm between each layer, produces the generation of the phenomenon of layering; The 4th layer of acrylic acid-styrene-acrylonitrile (ASA) functional layer, this layer adopts transparent ASA resin to add the relatively poor colouring agent of thin shade covering power therein and mixes colours, and add the decoration particle (as circle, rhombus, various petal-shaped particle) of the various different shapes of making by high-melting-point ASA or resin and the good other materials of ASA compatibility, this decoration particle is dispersed in the ASA functional layer in the process of extruding, to produce versicolor Aero Glass; Layer 5 acrylic acid-styrene-acrylonitrile radiation protective layer, this layer adopt transparent ASA resin and add the antioxidant of 0.01%-1% and the UV resistant agent of 0.1%-2% with its oxidation resistance of further raising.
Wherein also can adopt transparent plexiglass (PMMA) to replace acrylic acid-SAN (ASA) in acrylic acid-styrene-acrylonitrile functional layer and acrylic acid-styrene-acrylonitrile radiation protective layer.
The PS expanded material of ground floor through screw diameter be that the single screw extrusion machine of Φ 90 is extruded, second layer HIPS resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, the 3rd layer of EVA resin adds that screw diameter is that the single screw extrusion machine of Φ 30 is extruded, the 4th layer of ASA resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, to add screw diameter be that the single screw extrusion machine of Φ 45 is extruded to layer 5 ASA resin.The material that five extruders are extruded imports in the co-extruding mould, and extrusion molding obtains described multi-layer co-extruded functional polystyrene foaming section.
The invention has the beneficial effects as follows: by the interpolation of ASA functional layer and radiation protective layer, the surface has transparent effect as the crystal; Functional layer and radiation protective layer adopt ASA (acrylic acid-styrene-acrylonitrile) resin, the degraded of using the acrylic rubber do not contain unsaturated double-bond can resist the ultraviolet ray irradiation in the ASA resin structure to cause, wear out, fade, simultaneously can resist decomposition or the variable color that the high temperature in the aerial oxidation process causes, have fabulous anti-aging and weather resistance; Product appearance has stereovision.When functional layer and radiation protective layer adopt the PMMA resin to substitute the ASA resin, because the PMMA resin also has good UV resistant and atmospheric aging performance, the transparency height, good toughness also can be obtained Nai Hou and transparent effect preferably.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Among the figure: 1 is the foamed polystyrene layer; 2 is the high impact polystyrene cover layer; 3 is the ethylene-vinyl acetate copolymer tack coat; 4 is acrylic acid-styrene-acrylonitrile functional layer; 5 is acrylic acid-styrene-acrylonitrile radiation protective layer; 6 is ornament;
The specific embodiment
Proportioning by following parts by weight prepares core material:
100 parts of polystyrene
1 part of blowing agent
1 part of colouring agent
3 parts of greases;
Wherein blowing agent is a Celogen Az, and grease is a dioctyl phthalate, and colouring agent is a titanium dioxide.
Prepare second layer material by following parts by weight proportioning:
100 parts of high impact polystyrenes
1.5 parts of colouring agents
Wherein colouring agent is a titanium dioxide.
Trilaminate material is the transparent EVA material
Prepare the 4th layer material raw material by following parts by weight proportioning:
100 parts of ASA resins
0.5 part of grain shape star
Prepare the layer 5 material feedstock by following parts by weight proportioning
100 parts of ASA resins
0.01 part in antioxidant
0.01 part of UV resistant agent
Wherein antioxidant is that mass fraction is 60% N, [3-(3 for N '-two, the 5-di-tert-butyl-hydroxy phenyl) propionyl] hydrazine (antioxidant 1098) and mass fraction be the mixture of 40% dilauryl thiodipropionate (DLTP), UV resistant agent is 5-chloro-2-(2 '-hydroxyl-the 3 '-tert-butyl group-5 '-aminomethyl phenyl) BTA.
Above-mentioned each layer raw material added respectively in the corresponding extruder, and wherein the PS expanded material raw material of ground floor adds that screw diameter is that the single screw extrusion machine of Φ 90 is extruded, second layer HIPS resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, the EVA resin adds that screw diameter is that the single screw extrusion machine of Φ 30 is extruded for the third time, the 4th layer of ASA resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, to add screw diameter be that the single screw extrusion machine of Φ 45 is extruded to layer 5 ASA resin.The material that five extruders are extruded imports in the co-extruding mould, and extrusion molding obtains described multi-layer co-extruded functional polystyrene foaming section.
Proportioning by following parts by weight prepares core material:
100 parts of polystyrene
3 parts of blowing agents
2 parts of colouring agents
1 part of grease;
Wherein blowing agent is a diisopropyl azodiformate, and grease is an alkane oil, and colouring agent is a carbon black.
Prepare second layer material by following parts by weight proportioning:
100 parts of high impact polystyrenes
1.5 parts of colouring agents
Wherein colouring agent is a carbon black.
Trilaminate material is the transparent EVA material
Prepare the 4th layer material raw material by following parts by weight proportioning:
100 parts of ASA resins
Prepare the layer 5 material feedstock by following parts by weight proportioning
100 parts of PMMA resins
0.04 part in antioxidant
0.5 part of UV resistant agent
Wherein antioxidant is β-positive octadecanol ester of (4-hydroxy phenyl-3,5-di-t-butyl) propionic acid, and UV resistant agent is 2-hydroxyl-4-oxygen base in positive heptan benzophenone.
Above-mentioned each layer raw material added respectively in the corresponding extruder, and wherein the PS expanded material raw material of ground floor adds that screw diameter is that the single screw extrusion machine of Φ 90 is extruded, second layer HIPS resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, the EVA resin adds that screw diameter is that the single screw extrusion machine of Φ 30 is extruded for the third time, the 4th layer of ASA resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, to add screw diameter be that the single screw extrusion machine of Φ 45 is extruded to layer 5 ASA resin.The material that five extruders are extruded imports in the co-extruding mould, and extrusion molding obtains described multi-layer co-extruded functional polystyrene foaming section.
Proportioning by following parts by weight prepares core material:
100 parts of polystyrene
5 parts of blowing agents
3 parts of colouring agents
5 parts of greases;
Wherein blowing agent is 2.5 parts of dinitrosos, five methine tetramines and 2.5 parts of sodium acid carbonates, and grease is 2.5 parts of alkane oil and 2.5 parts of dioctyl adipates, and colouring agent is a ultramarine.
Prepare second layer material by following parts by weight proportioning:
100 parts of high impact polystyrenes
1.5 parts of colouring agents
Wherein colouring agent is a ultramarine.
Trilaminate material is the transparent EVA material
Prepare the 4th layer material raw material by following parts by weight proportioning:
100 parts of PMMA resins
1.5 parts on grain shape rhombus
Prepare the layer 5 material feedstock by following parts by weight proportioning
100 parts of PMMA resins
0.56 part in antioxidant
1.5 parts of UV resistant agents
Wherein antioxidant is four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010), and UV resistant agent is 2-(2 " hydroxyl-5 "-uncle's octyl phenyl) BTA.
Above-mentioned each layer raw material added respectively in the corresponding extruder, and wherein the PS expanded material raw material of ground floor adds that screw diameter is that the single screw extrusion machine of Φ 90 is extruded, second layer HIPS resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, the EVA resin adds that screw diameter is that the single screw extrusion machine of Φ 30 is extruded for the third time, the 4th layer of ASA resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, to add screw diameter be that the single screw extrusion machine of Φ 45 is extruded to layer 5 ASA resin.The material that five extruders are extruded imports in the co-extruding mould, and extrusion molding obtains described multi-layer co-extruded functional polystyrene foaming section.
Proportioning by following parts by weight prepares core material:
100 parts of polystyrene
4 parts of blowing agents
3 parts of colouring agents
4 parts of greases;
Wherein blowing agent is 4,4 ' OBSH, and grease is a di-n-octyl sebacate, and colouring agent is an iron oxide yellow.
Prepare second layer material by following parts by weight proportioning:
100 parts of high impact polystyrenes
1.5 parts of colouring agents
Wherein colouring agent is an iron oxide yellow.
Trilaminate material is the transparent EVA material
Prepare the 4th layer material raw material by following parts by weight proportioning:
100 parts of ASA resins
Grain shape is leaf 2 parts
Prepare the layer 5 material feedstock by following parts by weight proportioning
100 parts of ASA resins
1 part in antioxidant
2.0 parts of UV resistant agents
Wherein antioxidant is β-positive octadecanol ester of (4-hydroxy phenyl-3,5-di-t-butyl) propionic acid, and UV resistant agent is 2,2 '-dihydroxy 4,4 '-dimethoxy-benzophenone.
Above-mentioned each layer raw material added respectively in the corresponding extruder, and wherein the PS expanded material raw material of ground floor adds that screw diameter is that the single screw extrusion machine of Φ 90 is extruded, second layer HIPS resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, the EVA resin adds that screw diameter is that the single screw extrusion machine of Φ 30 is extruded for the third time, the 4th layer of ASA resin adds that screw diameter is that the single screw extrusion machine of Φ 45 is extruded, to add screw diameter be that the single screw extrusion machine of Φ 45 is extruded to layer 5 ASA resin.The material that five extruders are extruded imports in the co-extruding mould, and extrusion molding obtains described multi-layer co-extruded functional polystyrene foaming section.
The correlation test data
The test of environmental simulation accelerated aging test is carried out environmental simulation accelerated ageing test according to GB/T16422.2-1999.Experimental condition: blackboard temperature: 65 ℃ ± 3 ℃, relative humidity (50 ± 5) %, the anhydrous time 102min ± 0.5min between water spray cycle: the water spraying time 18min ± 0.5min, twice water spray; Test xenon arc lamp wavelength 290-2000nm, test period 2000 hours.
The impact property test is tested according to GB/T1843-2008.
The impact strength conservation rate is that every group of test specimen carries out the impact strength of environmental simulation accelerated ageing in 2000 hours test back product and do not pass through the ratio of the impact strength of environmental simulation accelerated ageing test products.Wherein the big more explanation mechanics loss of impact strength conservation rate is more little.The bright change color of novel is more little more for Δ E.
| Sample type | Test period (hour) | The impact strength conservation rate | Change color |
| Embodiment | |||
| 1 | 2000 | 92％ | 1.4 |
| |
2000 | 95％ | 0.8 |
| |
2000 | 96％ | 0.5 |
| |
2000 | 97％ | 0.4 |
Claims (9)
1. multi-layer co-extruded functional polystyrene foaming section of uvioresistant, has layer structure, it is characterized in that: be followed successively by foamed polystyrene layer (1), high impact polystyrene cover layer (2), ethylene-vinyl acetate copolymer tack coat (3), acrylic acid-styrene-acrylonitrile functional layer (4) and acrylic acid-styrene-acrylonitrile radiation protective layer (5) from inside to outside, wherein:
Foamed polystyrene layer (1) is put into the single screw extrusion machine extrusion molding by following weight portion raw material,
100 parts of polystyrene
Blowing agent 1-5 part
Colouring agent 1-3 part
Grease 1-5 part
Acrylic acid-styrene-acrylonitrile radiation protective layer (5) adds the single screw extrusion machine extrusion molding by following parts by weight raw material,
100 parts of acrylic acid-styrene-acrylonitriles
Antioxidant 0.01-1 part
UV resistant agent 0.01-2 part.
2. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1 is characterized in that being provided with ornament (6) in described acrylic acid-styrene-acrylonitrile functional layer (4).
3. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1 is characterized in that the middle acrylic acid of described acrylic acid-styrene-acrylonitrile functional layer (4) uses the acrylic acid-SAN of saturated pair of transparent key.
4. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1, it is characterized in that described blowing agent is one or more in Celogen Az, diisopropyl azodiformate, diethyl azodiformate, dinitroso five methine tetramines, 4,4 ' OBSH, sodium acid carbonate, ammonium carbonate or the ammonium nilrite.
5. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1, it is characterized in that described colouring agent is toner or Masterbatch, wherein toner is carbon black, iron oxide yellow, ultramarine, titanium dioxide or iron oxide yellow, and Masterbatch is the mixture of high impact polystyrene and toner.
6. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1 is characterized in that described grease is one or more in alkane oil, dioctyl phthalate, dibutyl phthalate, dioctyl adipate, di-n-octyl sebacate, epoxidized soybean oil or the epoxyoleic acid butyl ester.
7. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1, it is characterized in that described antioxidant is four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester, N, [3-(3 for N '-two, the 5-di-tert-butyl-hydroxy phenyl) propionyl] hydrazine, 2,6-di-tert-butyl-4-cresols, the β-positive octadecanol ester of (4-hydroxy phenyl-3,5-di-t-butyl) propionic acid, glycol be two-in 3-(3-tertiary butyl-4-hydroxy-5-aminomethyl phenyl) propionic ester or the dilauryl thiodipropionate one or more.
8. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1, it is characterized in that described UV resistant agent is a UV-531,2,2 '-dihydroxy 4,4 '-dimethoxy-benzophenone, 2-hydroxyl-4-methoxy benzophenone, 2-hydroxyl-4-oxygen base in positive heptan benzophenone, 5-chloro-2-dihydroxy benaophenonel, 2-(2 '-hydroxyl-3 ', 5 '-tert-butyl-phenyl)-5 chlorinated benzotriazoles, 5-chloro-2-(2 '-hydroxyl-the 3 '-tert-butyl group-5 '-aminomethyl phenyl) BTA, in 2-(2 '-hydroxyl-the 5 '-uncle's octyl phenyl) BTA one or more.
9. the multi-layer co-extruded functional polystyrene foaming section of uvioresistant according to claim 1 is characterized in that also can adopting in described acrylic acid-styrene-acrylonitrile functional layer (4) and acrylic acid-styrene-acrylonitrile radiation protective layer (5) transparent plexiglass to replace acrylic acid-SAN.
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| CN102617947A (en) * | 2012-02-10 | 2012-08-01 | 广州市波斯塑胶颜料有限公司 | Color master batch for styrene copolymer |
| CN102731951B (en) * | 2012-07-18 | 2014-04-02 | 南京林业大学 | Co-extrusion formed wood-plastic composite plate and preparation method thereof |
| CN102731951A (en) * | 2012-07-18 | 2012-10-17 | 南京林业大学 | Co-extrusion formed wood-plastic composite plate and preparation method thereof |
| CN104827674A (en) * | 2015-04-13 | 2015-08-12 | 泰兴市权兴装饰材料有限公司 | Production process of marble pillar |
| CN106739362A (en) * | 2017-02-21 | 2017-05-31 | 山东英科环保再生资源股份有限公司 | Polystyrene ornamental strip |
| CN110509519A (en) * | 2019-08-20 | 2019-11-29 | 国网山东省电力公司滨州供电公司 | A kind of bilayer heterogeneous material electric wire and preparation method thereof |
| CN114311863A (en) * | 2021-12-29 | 2022-04-12 | 黄山美森新材料科技股份有限公司 | High-temperature-resistant and flame-retardant co-extruded polystyrene foam material and preparation method thereof |
| CN114311863B (en) * | 2021-12-29 | 2023-09-29 | 黄山美森新材料科技股份有限公司 | High-temperature-resistant flame-retardant co-extruded polystyrene foam material and preparation method thereof |
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