CN101956303A - Sewing machine - Google Patents
Sewing machine Download PDFInfo
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- CN101956303A CN101956303A CN2010102308697A CN201010230869A CN101956303A CN 101956303 A CN101956303 A CN 101956303A CN 2010102308697 A CN2010102308697 A CN 2010102308697A CN 201010230869 A CN201010230869 A CN 201010230869A CN 101956303 A CN101956303 A CN 101956303A
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- Prior art keywords
- cloth
- feed
- fine hair
- judgement
- sensor
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/10—Work-feeding means with rotary circular feed members
- D05B27/12—Work-feeding means with rotary circular feed members rotating continuously
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B21/00—Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/10—Work-feeding means with rotary circular feed members
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention relates to a sewing machine for inhibiting the quality reduction of sewing matter caused by fluff by using fewer sensors. The sewing machine is provided with a feed rack in contact with a sewed matter on a needle plate from lower side to execute the feed motion; a feed pin in contact with the sewed matter from upper side; an end part adjusting mechanism for moving and adjusting a position of the sewed matter along the end part of a stitching facing to a direction in cross with a feed direction of the feed rack; a detection unit for detecting whether end part of the sewed matter is located at a regulated position; and a control unit for controlling an adjusting driving source of the end part adjusting mechanism based on a result of the detection unit so as to enable the end part of the sewed matter to parallel to the stitching; the control unit utilizes the following structures: judging whether the fluff is in existence based on a continuous cloth feed distance which is obtained according to the detection state of the end part of the sewed matter, controlling the adjusting driving source based on the judgment result and executing the adjusting operation by the end part adjusting mechanism.
Description
Technical field
The present invention relates to a kind of Sewing machines, Yi Bian it is sewed up the ora terminalis alignment of two sewn objects on one side.
Background technology
Current, for tape edge is kept certain and on one side will about the ora terminalis of overlapping two sewn objects (cloth) Sewing machines that aligns and sew up, be provided with and make the bottom and top feed unit of two clothes to the feeding of cloth direction of feed, and the cloth mobile device is set, it is configured in cloth direction of feed upstream side with respect to this bottom and top feed unit, cloth is moved, so that the ora terminalis alignment along the cloth direction of feed of cloth to the direction that intersects with the cloth direction of feed.
Above-mentioned cloth mobile device has: manipulator up and down, it has roller, and they contact with cloth C2, C1 respectively, is that the center is rotated with the axis along the cloth direction of feed, be used at needle plate upper surface place, each cloth is moved to the direction of intersecting with the cloth direction of feed; Detecting unit, it detects each ora terminalis of two clothes optically; And pulse motor, it utilizes the output of described detecting unit, makes each roller rotation of described manipulator up and down respectively.
But, for the sewn object that in above-mentioned stitching, uses, use morely, and match with the cloth shape and cloth is cut off by fibroplastic cloth, adjust shape.Above-mentioned cloth is at cut cloth end place, and fabric fibre can scatter, and usually forms the state that filamental thread is scattered from the cloth end.
Thus, filamental thread (hereinafter referred to as the fine hair) mistake of being scattered can be identified as the cloth end owing to detect the detecting unit of cloth end optically, and make sewn object inboard mobile to cloth, so the leading edge of cloth C1, C2 is not lined up, perhaps suture needle descends in the position of departing from cloth and the seam mark can't be tied a knot.
Thus, for example, in the Sewing machines of patent documentation 1 record, adopt following structure, except the cloth end sensor of forming by the photo detector that detects the cloth end, be provided with the fine hair detecting sensor of forming by photo detector in the outside of this cloth end sensor (with the opposition side of cloth end) as the cloth under the situation on border.
In this Sewing machines, utilize the variation of the light income of cloth end sensor to detect the position of cloth end, for fine hair, the two detects to utilize cloth end sensor and fine hair detecting sensor.Promptly, because if simple cloth end position changes, then only the light income of cloth end sensor changes, if fine hair, then the fine hair detecting sensor is covered, the two all produces the light quantity minimizing cloth end sensor and fine hair detecting sensor, so utilize above-mentioned difference, change in location and fine hair to the cloth end are discerned, and prevent owing to fine hair and to the identification of cloth end mistake.
Patent documentation 1: the spy of Japan opens flat 5-277273 communique
Summary of the invention
But,, cause the problem that components number increases, manufacturing cost rises so exist because above-mentioned existing sewing machine must have and carry out the special-purpose fine hair detecting sensor that fine hair detects.And because two sensors are installed, institute makes that also the processing in the control part is complicated so that testing circuit is complicated.
The objective of the invention is to reduce components number, utilize simple the processing to prevent mistake identification.
The Sewing machines of the invention of technical scheme 1 record has: the cloth feed unit, and it makes two overlapping up and down sewn objects respectively to the feeding of cloth direction of feed; The end governor motion, it has the driving body of action body and drive actions body, this action body contacts with described two sewn objects respectively, described two sewn objects are moved to the direction with cloth direction of feed quadrature, this end governor motion, on the direction that intersects with the cloth direction of feed, adjusting is moved in the position along an end of cloth direction of feed of described two sewn objects; Whether detecting unit, its end of detecting described sewn object are in assigned position in the direction that intersects with the cloth direction of feed; And control module, it is based on the testing result of described detecting unit, control described end governor motion, it is characterized in that described control module has the fine hair identifying unit, it detects the cloth feeding distance that state continued of described sewn object end based on described detecting unit, judge and have or not fine hair, described control module is controlled described driving body based on this result of determination, the adjusting action of actuation end governor motion.
The invention of technical scheme 2 records, it is characterized in that, has the identical structure of invention with technical scheme 1 record, and has the threshold value setup unit, it sets input as the judgement distance that is used to judge the threshold value that has or not described fine hair at the cloth feeding distance that state continued that detects described sewn object end.
The invention of technical scheme 3 records, it is characterized in that, has the identical structure of invention with technical scheme 2 records, and described fine hair identifying unit according to whether passing through the judgement time, judges whether the cloth feeding distance arrives described judgement distance, and, utilize and set pitch of feed and machine spindle revolution speed calculating judgement time or utilize tables of data to obtain the judgement time, and whether change, judge to have or not fine hair based on the detected state of described detecting unit in this judgement time.
The invention of technical scheme 4 records, it is characterized in that, have the identical structure of invention with each record of technical scheme 1 to 3, and have the execution selected cell, it is set and whether carries out the judgement that described fine hair has or not and whether carry out described driving body control based on this judgement.
The invention of technical scheme 5 record is characterized in that, has the identical structure of invention with each record of technical scheme 1 to 4, and has the villus length computing unit, and it calculates the length of the cloth direction of feed of described fine hair.
The invention of technical scheme 6 record is characterized in that, have the identical structure of invention with each record of technical scheme 1 to 5, and described detecting unit carries out the detection of sewn object end at interval with official hour.
The invention of technical scheme 7 record is characterized in that, has the identical structure of invention with each record of technical scheme 1 to 5, and described detecting unit carries out the detection of sewn object end at interval with the cloth feeding distance of regulation.
The effect of invention
The invention of technical scheme 1 record, detect at detecting unit under the situation of sewn object end, under the situation that detects real sewn object end, even carry out the feeding of sewn object, this detected state also will continue, but detected be not under the situation of the end of sewn object but fine hair because fine hair passes through, so detected state does not continue.
Thus, under the state of the end that detects sewn object, can whether be fed more than or equal to predetermined distance, discern the end and the fine hair of sewn object according to sewn object.
Thus, the detection of the end of sewn object and the detection of fine hair can be undertaken by common detecting unit, and sensor and treatment circuit thereof separately needn't be set, thus can reduce components number, and realize the summary of processing.
The invention of technical scheme 2 records, owing to can set input as being used to judge that the judgement of downless threshold value distance is arranged, so can be by setting more suitable judgement distance, and the balance of regulating the tracing ability of the identification of fine hair and cloth feeding more definitely.
Invention according to technical scheme 3 records, owing to utilize setting pitch of feed and the machine spindle revolution speed calculating judgement time or obtain the judgement time according to tables of data (cloth moves scale), and whether the detected state based on described detecting unit in this judgement time changes, judge to have or not fine hair, so can carry out the end of cloth and the identification of fine hair more exactly.In addition, can carry out judgement Determination of distance in advance as threshold value.
The invention of technical scheme 4 records, owing to can utilize the execution selected cell, set and whether to carry out the judgement that described fine hair has or not and whether to carry out described driving body control based on this judgement, so only commute produces the cloth application fine hair counter-measure of fine hair etc., thereby can carry out the fine hair counter-measure as required.
The invention of technical scheme 5 records can utilize the villus length computing unit to calculate the length of the cloth direction of feed of fine hair.And, if with threshold value setup unit and usefulness, then can utilize the result of calculation of villus length to set appropriate threshold more.
The inventions of technical scheme 6 and 7 records detect owing to carry out the cloth end with the frequency of regulation, thus can under certain level, guarantee with the corresponding tracing ability in cloth end and with the corresponding correspondence of fine hair.
Description of drawings
Fig. 1 is the oblique view of bottom and top feed sewing machine.
Fig. 2 is near represent to fall that pin is a schematic diagram.
Fig. 3 is the oblique view of the expression mechanism relevant with the driving of each roller.
Fig. 4 is an oblique view of representing the mechanism relevant with the driving of following side wheel from the below.
Fig. 5 is an oblique view of representing the mechanism relevant with the driving of following side wheel from the top.
Fig. 6 is solenoidal profile.
Fig. 7 is an oblique view of representing the structure relevant with the driving of last side wheel from the top.
Fig. 8 is an oblique view of representing the structure relevant with the driving of last side wheel from the top.
Fig. 9 is the oblique view of cloth sensor.
Figure 10 is the schematic diagram of the detection of explanation cloth sensor.
Figure 11 is the block diagram of expression control device surrounding structure.
Figure 12 is the flow chart of the motion flow of the bottom and top feed sewing machine of expression cloth when being provided with.
Figure 13 is the vertical view that is used to illustrate the detecting unit of cloth end position control.
Figure 14 is the key diagram that the detection position of cloth end is amplified, and there is the situation of fine hair in expression.
Figure 15 is the key diagram that the detection position of cloth end is amplified, and there is not the situation of fine hair in expression.
Figure 16 is that expression is corresponding with the speed of mainshaft and the cloth setting spacing prepared and judgement time relation moves the key diagram of scale.
Figure 17 is the detail flowchart of expression cloth end position control.
The specific embodiment
(overall structures of embodiments of the present invention)
In Fig. 1,2, bottom and top feed sewing machine 100 has: feeding tooth 1, feeding pin 2, time side wheel 3, downside pulse motor 4, downside connect mechanism 5, downside solenoid 6, last side wheel 7, upside pulse motor 8, upside connect mechanism 9, upside solenoid 10, separating plate 11, cloth sensor 12 and control device 13.
Wherein, following side wheel 3, downside pulse motor 4, downside connect mechanism 5, downside solenoid 6, last side wheel 7, upside pulse motor 8, upside connect mechanism 9, upside solenoid 10, separating plate 11 and cloth sensor 12 constitute the end governor motions, its with the direction of the direction of feed quadrature of feeding tooth 1 on, adjusting is moved in the position along the end of seam mark of two cloth C1, C1.
(feeding tooth)
In Fig. 2, constitute the feeding tooth 1 of cloth feed mechanism, contact with downside cloth C1 overlapping two cloth C1, the C2 that are positioned on the needle plate 14 from the below, carry out feed motion.Feeding tooth 1, drive by the feeding tooth bottom and top feed mechanism (omitting diagram) that applies before and after the feeding tooth of the reciprocating action of cloth direction of feed feed mechanisms (omitting diagram) and apply reciprocating action along the vertical direction, carry out elliptic motion, with under the state of itself and presser feet clamping cloth C1, cloth C1 is moved to the cloth direction of feed.
(feeding pin)
In Fig. 2, constitute the feeding pin 2 of cloth feed unit, contact with the cloth C2 of upside from the top, carry out feed motion.Feeding pin 2 is driven by the feeding pin bottom and top feed mechanism (omitting diagram) that applies before and after the feeding pin of the reciprocating action of cloth direction of feed feed mechanisms (omitting diagram) and apply reciprocating action along the vertical direction, carry out elliptic motion, state with at itself and 14 clamping clothes of needle plate C2 makes cloth C2 move to the cloth direction of feed.
(following side wheel)
In Fig. 2, be set to as the following side wheel 3 of action body, but supported by rocking arm described later 17 knee-action ground, outstanding above needle plate 14 a little when rising, can contact with cloth C1 from the below with the pressure of stipulating with pushing.Following side wheel 3 can be that the center is rotated with the axle center along the cloth direction of feed, and its outer peripheral face forms zigzag on Zhou Fangxiang.
(downside pulse motor)
In Fig. 3～Fig. 5, downside pulse motor 4 is fixed on the pedestal 16.On pedestal 16, be provided with the rocking arm 17 that extends with linearity.One end of rocking arm 17 is fixed on the pedestal 16 with downside pulse motor 4, and the other end becomes free end.At the other end of rocking arm 17, can support downside roller 3 with rotating freely.Rocking arm 17 forms bar-shaped, driving belt 15 is erected at down on the output shaft of side wheel 3 and downside pulse motor 4, covers rocking arm 17.Thus, if the rotation of the output shaft of downside pulse motor 4 then should be transmitted via driving belt 15 downward side wheels 3 in rotation, make down side wheel 3 rotations.That is, downside pulse motor 4 works as " driving body ".
(downside connect mechanism)
As Fig. 3～shown in Figure 5, downside connect mechanism 5 has: said base 16 and rocking arm 17, rotating shaft 21, drive rod 22 and transmit bar 23.
Fixedly the pedestal 16 of downside pulse motor 4 forms the pentagon shape, is provided with rotating shaft 21 on the one angle.
One end of rotating shaft 21 is fixed on the pedestal 16, and pedestal 16 also is rotated with pivoting of rotating shaft 21.On the other end of rotating shaft 21, be provided with drive rod 22.
Transmitting bar 23 is the sheet material that extends to a direction, and on the other end of transmitting bar 23, the plunger 62 of downside solenoid 6 can be from below and its butt.
That is, the plunger 62 of downside solenoid 6 is configured to up and down that direction moves, and will transmit bar 23 if plunger 62 stretches out and boost, if retraction then transmit bar 23 and lose and support and utilize deadweight to move downwards., on the housing 60 of downside solenoid 6, be provided with brace table 61 here, when plunger 62 does not drive (during retraction), transmit bar 23 from supported underneath.
(downside solenoid)
To shown in Figure 5, downside solenoid 6 is configured to as Fig. 3, and plunger 62 is moved along the above-below direction (above-below direction of suture needle) of Sewing machines.Downside solenoid 6 is corresponding with the magnitude of current of energising and change the amount of movement of plunger 62.Thus, downside solenoid 6 can be corresponding with the magnitude of current of energising, via the pressing force of following side wheel 3 controls to cloth.
As shown in Figure 6, downside solenoid 6 is made of with framework 63, coil 64 and magnetic part 65 etc. housing 60, plunger 62, coil.Housing 60 has the nonmagnetic material 60C of spring bearing 60A, 60B.Plunger 62 can move in the axial direction, and is not supported on revolvably on bearing 60A, the 60B.Be fastened on magnetic part 65 on the plunger 62 and form cylindricly, on its part, form the stage portion 65a that the radius that begins from the axle center changes.And, utilize this shape, can obtain the specific stroke section (back detailed description) that thrust does not change with stroke.
That is, downside solenoid 6 works as " downside is pushed the unit ".
(going up side wheel)
Shown in Fig. 3,7,8, as the last side wheel 7 of action body, be arranged on the top of needle plate 14, contact with last cloth C2 from the top, cloth on intersecting the direction of (quadrature), the cloth direction of feed with feeding tooth 1 is moved back and forth.Last side wheel 7 can be supported on the upside connect mechanism 9 (being described in detail later) with rotating freely.Last side wheel 7, its outer peripheral face forms zigzag, forms when contacting with cloth, and last side wheel 7 can be caught cloth reliably and be moved it.
(upside pulse motor)
(upside connect mechanism)
The pedestal 31 that is fixed with upside pulse motor 8 forms the pentagon shape, is provided with rotating shaft 33 on the one angle.
One end of rotating shaft 33 is fixed on the pedestal 31, and pedestal 31 also is rotated with pivoting of rotating shaft 33.On the other end of rotating shaft 33, be provided with drive rod 34.
Drive rod 34 is the sheet material that extends to a direction, tightens fixedly rotating shaft 33 in the one end.On the other end of drive rod 34, can link an end of transmitting bar 35 with rotating freely.
Transmitting bar 35 is the bar-shaped sheet material that extends to a direction, along forming a plurality of connect apertures 35a on its length direction.On the other end of transmitting bar 35, can link an end of swingle 36 with rotating freely.
(upside solenoid)
That is, upside solenoid 10 works as " upside is pushed the unit ".
(separating plate)
As shown in Figure 7, separating plate 11 utilizes screw etc. to be installed on the needle plate 14.Separating plate 11 is bent to form, so that on being installed in needle plate 14 time, its front end is from needle plate 14 perks.That is, utilize separating plate 11, the space of needle plate 14 tops is separated up and down, carry cloth at the upside and the downside of separating plate 11 respectively.
Thus, separating plate 11 is configured between two clothes, and cloth C1 is sandwiched in down between the lower surface of side wheel 3 and separating plate 11, and cloth C2 is sandwiched between the upper surface of side wheel 7 and separating plate 11.
(cloth sensor)
Shown in Fig. 9,10, cloth sensor 12 is to detect the parts whether the cloth end is positioned at assigned position in order to make tape edge keep certain when making.As shown in Figure 2, cloth sensor 12 is set up in parallel with last side wheel 7.Shown in Fig. 9,10, cloth sensor 12 has: sensor holder 41, two clothes have or not sensor 42 (not shown), two cloth end sensor 43 (not shown) and reflecting plate 46.
On sensor holder 41, form recess 41a, its be positioned at be positioned in needle plate 14 on the relative position of cloth, enter can make cloth.Recess 41a is recessed to form along the direction that each roller 3,7 moves cloth.
The upper wall surface of recess 41a and lower wall surface are forming V word shape when the cloth direct of travel is observed.
On the upper wall surface and lower wall surface of recess 41a, (approaching side of cloth, that is, the open side of recess 41a) is provided with the cloth of being made up of illuminating part 42a and light accepting part 42b and has or not sensor 42 in the front side.It is to detect the sensor that has or not cloth C2 that the cloth of upper wall surface has or not sensor 42, and it is to detect the sensor that has or not cloth C1 that the cloth of lower wall surface has or not sensor 42.
On the upper wall surface and lower wall surface of recess 41a, be provided with the cloth end sensor of forming by illuminating part 43a and light accepting part 43b 43 in inboard (inboard of recess 41a).The cloth end sensor 43 of upper wall surface is the sensor whether the cloth end of detection cloth C2 is positioned at assigned position, and the cloth end sensor 43 of lower wall surface is the sensor whether the cloth end of detection cloth C1 is positioned at assigned position.
That is, this bottom and top feed sewing machine utilizes cloth end sensor 43 to detect the cloth ends, utilizes control device 13 described later to carry out the control of end governor motion, so that suture needle always descends at the assigned position place of the predetermined distance inboard of this cloth end.And, carry out the set positions of sensor, so that the distance of the suture needle-cloth end sensor 43 on the direction (with the direction of cloth direction of feed quadrature) that cloth is moved is with consistent to the distance of stitching mark from the cloth end, pass through feeding under the state of cloth end sensor 43 positions in the cloth end, thus the seam mark that obtains expecting.
At the above-below direction central portion of recess 41a, be provided with the reflecting plate 46 that extends along the approach axis of cloth.Reflecting plate 46 reflects the light that sends from each illuminating part 42a, 43a, and the light of plate 46 reflections that are reflected is subjected to light by each light accepting part 42b, 43b.
Here, the cloth that cloth C2 can enter reflecting plate 46 and upper wall surface has or not between sensor 42 and the cloth end sensor 43, and the cloth that cloth C1 can enter into reflecting plate 46 and lower wall surface has or not between sensor 42 and the cloth end sensor 43.If cloth enters, plate 46 reflections that then are not reflected owing to the light from each illuminating part 42a, 43a is blocked by cloth are so each light accepting part 42b, 43b can't detect light.Utilize this principle, having or not of cloth and cloth end are detected.
That is, cloth sensor 12 works as " detecting unit ", and whether its end of detecting described sewn object is in assigned position on the direction of intersecting with the cloth direction of feed.
(control device)
As shown in figure 11, control device 13 has: CPU 51, and it carries out various calculation process; ROM 52, and it stores and the drive controlling of feeding tooth 1 and feeding pin 2, the drive controlling of each pulse motor 4,8, the relevant program of drive controlling of each solenoid 6,10; And RAM 53, it is stored in the working region with the various data relevant with the processing of CPU 51.
In addition, on control device 13, be connected with the display unit 55 that the conduct that is used for importing via not shown interface various settings is set the guidance panel 54 of input block and carried out the demonstration of setting content etc.
(making the action that is provided with of preceding cloth)
Below, the action that is provided with of making preceding cloth of bottom and top feed sewing machine is described.
As shown in figure 12, when before making execution cloth being set, control device 13 judges cloth has or not sensor 42 whether to detect cloth C1 (step S1).
In step S1, if control device 13 judges that cloth has or not sensor 42 to detect cloth C1 (step S1: be), then control device 13 drives downside solenoid 6, makes down side wheel 3 risings (step S2).In addition, control device 13 drives downside pulse motor 4 (step S3).Thus, while following side wheel 3 rotates the butt with cloth C1.If following side wheel 3 and cloth C1 butt then by the rotation of side wheel 3 down, are drawn in cloth C1 among the recess 41a of sensor holder 41.
Then, control device 13 judges whether cloth end sensor 43 detects cloth C1 (step S4).
In step S4, if control device 13 judges that cloth end sensor 43 detects cloth C1 (step S4: be), then control device 13 stops the driving (step S5) of downside pulse motor 4.
Then, control device 13 judges cloth has or not sensor 42 whether to detect cloth C2 (step S6).
In step S6, if control device 13 judges that cloth has or not sensor 42 to detect cloth C2 (step S6: be), then control device 13 drives upside solenoid 10, makes side wheel 7 declines (step S7).In addition, control device 13 drives upside pulse motor 8 (step S8).Thus, while last side wheel 7 rotates the butt with cloth C2.If last side wheel 7 and cloth C2 butt, then by the rotation of last side wheel 7, cloth C2 is drawn among the recess 41a of sensor holder 41.
Then, control device 13 judges whether cloth end sensor 43 detects cloth C2 (step S9).
In step S9, if control device 13 judges that cloth end sensor 43 detects cloth C2 (step S9: be), then control device 13 stops the driving (step S10) of upside pulse motor 8.As mentioned above, finish to make the setting action of preceding cloth.
(control of cloth end position)
Below, the cloth end position control of bottom and top feed sewing machine is described.
As shown in figure 13, in this bottom and top feed sewing machine, in the process of making, utilize described cloth end sensor up and down 43 to detect the cloth end, carry out the action control of upside pulse motor 8 and downside pulse motor 4, so that each cloth end of cloth C2 and cloth C1 is always by cloth end sensor 43 positions.
Above-mentioned cloth end sensor 43 preestablishes the threshold value by the luminous intensity that detected by optical sensor 43b, under the situation of the output that is subjected to optical sensor 43b less than threshold value, because it is bigger by the zone that cloth blocks, so control device 13 is judged to be " being (detecting) cloth end ", under situation more than or equal to threshold value, owing to do not have crested or crested zone less, so control device 13 is judged to be " not being (not detecting) cloth end ".In addition, in the process of making, (for example every 1[msec]) carries out the cloth end of being undertaken by this cloth end sensor 43 and detects periodically.
With cloth C2 is that example describes, if detect the cloth end (Figure 13 double dot dash line) of cloth C2 by cloth end sensor 43, control device 13 drive controlling upside pulse motors 8 then, cloth is moved to left, when cloth end sensor 43 does not detect the cloth end of cloth C2 (Figure 13 solid line), drive controlling upside pulse motor 8 makes cloth move to right-hand.In addition, cloth C1 is also carried out identical control.
That is, thus, cloth C1, C2 are that the center is moved repeatedly to the left and right alternately and carried out the cloth feeding with cloth end sensor 43 respectively, form the seam mark thus along the cloth end.
In addition, in Figure 13, for convenience of explanation, with than large amplitude diagram, but in fact carry out the cloth feeding with littler amplitude.
In Figure 14, if in the surveyed area A of cloth end sensor 43, having filamental thread at the ora terminalis place of cloth C1 or C2 is fine hair B, and the output that then is subjected to optical sensor 43b is less than threshold value, and control device 13 can be judged to be " being the cloth end ".Its result if do not take any measure, even then the cloth end is positioned at the appropriate location, also can make cloth move to left.
Thus, this control device 13 carries out the action control of upside pulse motor 8 and downside pulse motor 4, with during making the predefined judgement distance L of cloth feeding,, cloth is moved to left (not being the direction of cloth end) if continue to be judged to be " being the cloth end ".
This judges distance L, is preferably the long distance of comparing with the length of the cloth direction of feed of common fine hair B, for example can utilize described guidance panel 54 (threshold value setup unit) to set this numerical value.
As shown in figure 15, if not being subjected to optical sensor 43b detection to be " being the cloth end " owing to fine hair but owing to the cloth end is feasible, then during the feeding of judging distance L, be subjected to the periodic testing result of optical sensor 43b all is " being the cloth end " at every turn, but under the situation that is judged to be " being the cloth end " owing to fine hair B, can be judged to be " not being the cloth end " by the timing after the position of fine hair B.
Thus, as mentioned above, during after being judged to be " being the cloth end ", judging the feeding of distance L, further judge, and can prevent that the flase drop that produces the cloth end owing to fine hair B from surveying whether keeping this judgement.
In addition, in order to judge whether passed through above-mentioned judgement distance L, control device 13 must monitor from being subjected to optical sensor 43b to detect the feeding that has begun whether to carry out to judge distance L for the timing of " being the cloth end ".
Bottom and top feed sewing machine can utilize the pitch of feed dish 60 that is arranged on the Sewing machines head, and the cloth amount of feeding that carries out each pin is the setting of pitch of feed.The pitch of feed of setting, by with the last illustrated potentiometer of pitch of feed dish 60 interlocks, the amount of being set sends to control device 13.And, can easily expect, also can replace pitch of feed dish 60, set pitch of feed by guidance panel 54.
Can set spacing and, obtain the variation of the cloth amount of feeding according to this based on the machine spindle rotating speed (rotary speed) of the output of encoder 57.That is, in the elapsed time (" judgement time ") after the detection of control device 13 utilizations " being the cloth end ", monitor whether carried out the feeding of predetermined distance L.
Figure 16 is the key diagram that setting spacing of preparing at each speed of mainshaft and the cloth of judging time relation move scale.
The cloth of this Figure 16 moves scale, is illustrated in the fine hair maximum also less than 2[mm] prerequisite under, will judge that distance L is set at 2[mm] example of situation.Figure 16 left-handed watch be with the speed of mainshaft be 1000[rpm] corresponding cloth moves scale.In the speed of mainshaft is 1000[rpm] situation under, once corresponding with main axis rotation, set the cloth feeding of amount of separation.That is, the judgement time is calculated by following formula (1).
[judgement time]=[judgement distance L]/([setting spacing]/[cycle]) ... (1)
Because the cycle is 0.06[s], so if for example the setting spacing is 1[mm], then the judgement time is 0.12[s], if the setting spacing is 2[mm], then the judgement time is 0.06[s], if the setting spacing is 3[mm], then the judgement time is 0.04[s].
In addition, in Figure 16, a part only is shown sets spacing, move in the table at cloth and set in further detail.In addition, illustrating the speed of mainshaft in the table of the right side of Figure 16 is 2000[rpm] cloth move scale, the judgement time similarly utilizes following formula (1) to calculate.
In addition, only illustrating the speed of mainshaft in Figure 16 is 1000[rpm] and 2000[rpm] cloth move scale, but prepared the more speed of mainshaft.
If cloth end sensor 43 detects when making " being the cloth end ", then control device 13 utilizes the output of the encoder 57 when detecting to obtain the speed of mainshaft, reads corresponding cloth and moves scale, determines the judgement time according to current setting spacing.
Then, timing begins, and by whether lasting the detection is " being the cloth end " during through this judgement time, judges that the reason that detects to " being the cloth end " is because of really detecting cloth end or because the flase drop of fine hair survey.
That is, be " being the cloth end " if detected by optical sensor 43b, then control device 13 is read current setting spacing, obtains the speed of mainshaft according to the detection of encoder 57, reads corresponding cloth and moves scale, determines the judgement time according to current setting spacing.And, until through till the judgement time, judge every 1[msec afterwards] whether the detection that is subjected to optical sensor 43b carried out keep " being the cloth end ".And, under the process situation of judgement time, if be subjected to optical sensor 43b to detect the cloth end, cloth is moved to left, before the process judgement time, switch at the detected state that is subjected to optical sensor 43b under the situation of " not being the cloth end ", think to survey and cause, do not carry out cloth moving to left by the flase drop of fine hair.
Thus, control module 13 constitutes the fine hair identifying unit.
Below, based on the flow chart of Figure 17, describe the control of cloth end position in detail.In addition, carry out respectively and cloth C2 and the corresponding cloth end position control of cloth C1, but,, omit control explanation in this flow process cloth C1 so the processing to cloth C2 only is shown because its control content is roughly the same.
At first, periodically carry out the cloth end and detect (step S21) by cloth end sensor 43.Its result, surpass threshold value and obtain under the situation of judgement of " not being the cloth end " in the detection light quantity that is subjected to optical sensor 43b, drive upside solenoid 10, push side wheel 7 with the pressing force of regulation to cloth C2, and upside pulse motor 8 is driven to right-hand moving direction.Thus, make cloth C2 move (step S22) to the right.And after the next sense cycle warp of wait cloth end sensor 43 (step S23), handle being back to step S21, carry out clothes by cloth end sensor 43 once more and detect.
In addition, in step S21, obtain less than threshold value in the detection light quantity that is subjected to optical sensor 43b reading in current setting spacing under the situation of judgement of " being the cloth end ", and calculate the speed of mainshaft (step S24) of Sewing machines according to the output of encoder 57.
And, determine that according to the speed of mainshaft cloth moves scale, move scale with reference to this cloth, obtain and set the corresponding judgement time of spacing.And control device 13 begins the timing (step S25) of the time of judging.And, after waiting for the next sense cycle warp of cloth end sensor 43 (step S26), carry out the cloth ends by cloth end sensor 43 once more and detect (step S27).
Its result when not detecting the cloth end, thinks that the detection of the cloth end in step S21 is to be surveyed by the flase drop that fine hair causes, handles and enters step S22, and cloth is moved to right.In addition, at this moment, the timing of the judgement time that begins in step S25 finishes.
On the other hand, when in step S27, detecting " being the cloth end " once more, the process of judging the time is judged (step S28), be not back to step S26 through out-of-date processing, thinking that through out-of-date the detection of the cloth end in step S21 is correct, make cloth left direction move (step S29).In addition, at this moment, the timing of the judgement time that begins in step S25 finishes.And, handle entering step S23.Thus, wait for the process of the sense cycle of next time, be back to step S21, handle entering into new cloth end detection next time.
In addition, to sewing finishing, carry out above-mentioned cloth end position control repeatedly.
(effect of embodiment)
As mentioned above, bottom and top feed sewing machine is conceived to, detect in cloth end sensor 43 under the situation of end of sewn object, if detected is fine hair, as long as fine hair passes through, detected state just can not continue, thus, under the state of the end that detects sewn object, can whether be fed more than or equal to predetermined distance according to sewn object, discern the end and the fine hair of sewn object.
Thus, owing to can be subjected to the detection of the end that optical sensor 43b carries out cloth C1, C2 and the detection of fine hair, and sensor and treatment circuit thereof needn't be set respectively by identical, thus components number can be reduced, and realize the simplification handled.
In addition, in above-mentioned bottom and top feed sewing machine,, set input as being used to judge that the judgement of downless threshold value distance is arranged owing to can utilize guidance panel 54, so judge distance more accurately by setting, can regulate the balance of the tracing ability of the identification of fine hair and cloth feeding more accurately.
In addition, bottom and top feed sewing machine has downside solenoid 6, and it will descend side wheel 3 by being pressed on the cloth C1, because control device 13 can at random be controlled the thrust of this solenoid 6, so when the chirring system of receiving,, can realize making with any pleat containing amount by the pressing force of control to cloth C1.
In addition, because the pitch of feed of each pin is changed, so with the comparison procedure of judging distance L in, also can be in the calculating of the displacement of cloth, consider the pressing force of cloth C1 or determine the solenoidal driving current value of downside of this pressing force.For example, because if the solenoidal driving current value of downside becomes big, then increase pressing force to cloth C1, the cloth translational speed is descended, so the judgement time that scale obtains is corresponding with being moved by cloth, multiply by along with driving current value becomes big and becomes big coefficient, revise, so that the judgement time is elongated.
(other)
In above-mentioned control device 13, for example also can utilize guidance panel 54, set whether to carry out the judgement that fine hair has or not and whether to carry out and regulate action and control.In this case, guidance panel 54 works as carrying out selected cell.And by setting as mentioned above, only commute produces the cloth application fine hair counter-measure of fine hair etc., thereby can carry out the fine hair counter-measure as required.
In addition, above-mentioned control device 13 also can have the function as the villus length computing unit,, calculates the length of the cloth direction of feed of fine hair that is.
For example, in the flow chart of above-mentioned Figure 17, owing in step S27, be judged to be under the situation of "No", the judgement of " being the cloth end " in step S21 is owing to fine hair causes, so according to timing time, the speed of mainshaft and the setting spacing of the timing that begins from step S25 to step 27, calculate from step S21 and be judged to be " being the cloth end " cloth displacement, thereby this cloth displacement can be regarded as the length of the cloth direction of feed of fine hair to step 27.Carry out of the control of this villus length to RAM 53 storages or demonstration on display unit 55.
Thus, owing to can obtain the length of the cloth direction of feed of fine hair, the judgement distance L of being set by guidance panel 54 can be set at more suitable value.
In addition, above-mentioned control module 13, by cloth end sensor 43 periodically (every 1[msec]) carry out the cloth end and detect, but also can when whenever carry out to the predefined minute movement distance of cloth direction of feed mobile, cloth C1, C2 carry out the cloth ends by cloth end sensor 43 and detect.
In this case, not the displacement of only when being judged to be " being the cloth end ", just calculating cloth C1, C2, but in making, always monitor the output of encoder 57 and obtain the main shaft angle, always or periodically calculate the amount of movement of cloth C1, C2 according to main shaft angle and setting spacing, when the amount of movement of whenever stipulating mobile, carry out the cloth end by cloth end sensor 43 and detect, carry out the control of cloth end position.
In addition, in the control of above-mentioned cloth end position, show in step S24 and move the example that scale is obtained the judgement time by cloth, but also can be according to described formula (1) computational discrimination time at any time.
In this example, show and utilize cloth feeding tooth and feeding pin to transfer the situation of sewn object, but also can implement being provided with as the feed rolls mode or in bringing into to other the Sewing machines of cloth feed unit such as mode to the cloth direction of feed.
Claims (7)
1. Sewing machines has:
The cloth feed unit, it makes two overlapping up and down sewn objects respectively to the feeding of cloth direction of feed;
The end governor motion, it has the driving body of action body and drive actions body, this action body contacts with described two sewn objects respectively, described two sewn objects are moved to the direction with cloth direction of feed quadrature, this end governor motion, on the direction that intersects with the cloth direction of feed, adjusting is moved in the position along an end of cloth direction of feed of described two sewn objects;
Whether detecting unit, its end of detecting described sewn object are in assigned position in the direction that intersects with the cloth direction of feed; And
Control module, it controls described end governor motion based on the testing result of described detecting unit,
It is characterized in that, described control module has the fine hair identifying unit, it detects the cloth feeding distance that state continued of described sewn object end based on described detecting unit, judge and have or not fine hair, described control module is based on this result of determination, control described driving body, the adjusting action of actuation end governor motion.
2. Sewing machines according to claim 1 is characterized in that,
Have the threshold value setup unit, it sets input as the judgement distance that is used to judge the threshold value that has or not described fine hair,
Whether described fine hair identifying unit arrives described judgement distance based on the cloth feeding distance that state continued that detects described sewn object end, judges to have or not fine hair.
3. Sewing machines according to claim 2 is characterized in that,
Described fine hair identifying unit,
According to whether passing through the judgement time, judge whether described cloth feeding distance arrives described judgement distance, and,
Utilize and set pitch of feed and machine spindle revolution speed calculating judgement time or utilize tables of data to obtain the judgement time, and whether change, judge to have or not fine hair based on the detected state of described detecting unit in this judgement time.
4. according to each described Sewing machines in the claim 1 to 3, it is characterized in that,
Have the execution selected cell, it is set and whether to carry out the judgement that described fine hair has or not and whether to carry out described driving body control based on this judgement.
5. according to each described Sewing machines in the claim 1 to 3, it is characterized in that,
Have the villus length computing unit, it calculates the length of the cloth direction of feed of described fine hair.
6. according to each described Sewing machines in the claim 1 to 3, it is characterized in that,
Described detecting unit carries out the detection of sewn object end at interval with official hour.
7. according to each described Sewing machines in the claim 1 to 3, it is characterized in that,
Described detecting unit carries out the detection of sewn object end at interval with the cloth feeding distance of regulation.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009166374A JP5544057B2 (en) | 2009-07-15 | 2009-07-15 | sewing machine |
| JP2009-166374 | 2009-07-15 |
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| CN101956303A true CN101956303A (en) | 2011-01-26 |
| CN101956303B CN101956303B (en) | 2014-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010230869.7A Active CN101956303B (en) | 2009-07-15 | 2010-07-15 | Sewing machine |
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| JP (1) | JP5544057B2 (en) |
| KR (1) | KR101755640B1 (en) |
| CN (1) | CN101956303B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105734840A (en) * | 2016-05-05 | 2016-07-06 | 浙江中捷缝纫科技有限公司 | Sewing machine capable of feeding via stepping motor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US9868002B2 (en) | 2014-07-17 | 2018-01-16 | 3M Innovative Properties Company | Respirator including contrast layer |
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| US5000105A (en) * | 1989-07-18 | 1991-03-19 | Brother Kogyo Kabushiki Kaisha | Edge tracing sewing machine |
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| CN1368571A (en) * | 2001-01-31 | 2002-09-11 | 大和缝纫机制造株式会社 | Sewing machine |
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| JPH06304366A (en) * | 1993-04-27 | 1994-11-01 | Juki Corp | Fabric end position measuring apparatus of sewing machine |
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- 2010-07-14 KR KR1020100067894A patent/KR101755640B1/en active IP Right Grant
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Patent Citations (5)
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|---|---|---|---|---|
| US4869189A (en) * | 1987-05-14 | 1989-09-26 | Brother Kogyo Kabushiki Kaisha | Edge tracing sewing machine capable of automatically adjusting needle position |
| US5000105A (en) * | 1989-07-18 | 1991-03-19 | Brother Kogyo Kabushiki Kaisha | Edge tracing sewing machine |
| JPH05277273A (en) * | 1992-04-01 | 1993-10-26 | Brother Ind Ltd | Cloth end position control device for sewing machine |
| CN1086277A (en) * | 1992-10-08 | 1994-05-04 | 兄弟工业株式会社 | The automatic workpiece guiding device of Sewing machines |
| CN1368571A (en) * | 2001-01-31 | 2002-09-11 | 大和缝纫机制造株式会社 | Sewing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105734840A (en) * | 2016-05-05 | 2016-07-06 | 浙江中捷缝纫科技有限公司 | Sewing machine capable of feeding via stepping motor |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2011019665A (en) | 2011-02-03 |
| CN101956303B (en) | 2014-08-13 |
| JP5544057B2 (en) | 2014-07-09 |
| KR20110007058A (en) | 2011-01-21 |
| KR101755640B1 (en) | 2017-07-07 |
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