CN101928795A - Blast furnace throat gas temperature field measuring device and method - Google Patents
Blast furnace throat gas temperature field measuring device and method Download PDFInfo
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- CN101928795A CN101928795A CN 201010269649 CN201010269649A CN101928795A CN 101928795 A CN101928795 A CN 101928795A CN 201010269649 CN201010269649 CN 201010269649 CN 201010269649 A CN201010269649 A CN 201010269649A CN 101928795 A CN101928795 A CN 101928795A
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000012806 monitoring device Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 239000011449 brick Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000009826 distribution Methods 0.000 abstract description 11
- 238000005259 measurement Methods 0.000 abstract description 10
- 239000000428 dust Substances 0.000 abstract description 2
- 238000009529 body temperature measurement Methods 0.000 abstract 1
- 230000000007 visual effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000003034 coal gas Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000004744 fabric Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 210000003101 oviduct Anatomy 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Measuring Temperature Or Quantity Of Heat (AREA)
Abstract
The invention discloses a device and a method capable of measuring a gas temperature field of a blast furnace throat in a non-contact manner, which are used for reflecting the distribution of gas flow of the furnace throat and guiding the operation of a blast furnace. The device consists of a sound wave transmitting and receiving device, an amplifier (1), a controller, a computer and monitoring software. The sound wave emitting and receiving device is arranged outside the furnace shell at the throat part of the blast furnace, and the real-time gas temperature field of the throat of the blast furnace is obtained by taking gas with specific pressure as a gas source and utilizing the sound wave temperature measurement principle. A specific unequal-precision measurement path is set, high-precision temperature distribution in the center and edge regions of the furnace throat can be obtained, and monitoring software can provide visual information such as a temperature contour map, a block map and the like of a gas temperature field. The device and the method are not influenced by high temperature, high pressure and high dust in the furnace, and the burden distribution of the blast furnace is not influenced.
Description
Affiliated technical field
The present invention relates to a kind of non-contact measurement apparatus and method thereof of gas temperature field of blast furnace throat.
Background technology
Blast furnace throat coal gas distributions is the important symbol of reflection conditions of blast furnace, mainly characterizes by the furnace throat gas temperature.At present, the measurement of blast furnace throat gas temperature mainly is to adopt cross temperature measurer, and this device is made up of four thermometric girder steels that insert blast furnace throat, several somes thermocouple measurement furnace throat gas temperatures that utilize every steel beam bottom to arrange.But after cross temperature measurer can only be measured the furnace throat limited temperature spot that directly makes progress, particularly blast furnace and maximizes, the thermometric blind area was bigger, can not reflect whole furnace throat planar coal gas distributions comprehensively, causes the erroneous judgement of coal gas stream easily; The thermometric girder steel is washed away by furnace charge impact and coal gas stream for a long time because of stopping roof material distributing in addition, and the equipment rapid wear also can aggravate the furnace charge efflorescence, changes shape of charge level, influence the coal gas distribution, even influence smooth operation of furnace.
Summary of the invention
Influence the deficiency of cloth in order to overcome existing blast furnace throat coal gas measuring apparatus measurement point finite sum, the invention provides a kind of furnace throat gas temperature field measurement device and method, can the whole furnace throat planar of non-contact measurement temperature field, and do not influence blast furnace material distribution.
The technical solution adopted for the present invention to solve the technical problems is: measuring apparatus comprises sound wave emissions receptor, amplifier, controller, computer and monitoring software, on the tested plane of blast furnace throat steel brick, be provided with mounting sleeve, the telescopic outward flange is connected with the companionflange of sound wave emissions, receptor, sound wave emissions, receiver front end connect mini microphone, end is connected with source of the gas with magnetic valve through Venturi tube, the signal wire of magnetic valve and mini microphone is connected with controller, and controller is connected with supervisory control computer.
At the acoustic wave propagation path that furnace throat central zone and fringe region are provided with, the point of crossing that makes center and peripheral zone sound wave path is more than the central zone, realizes the unequally accurate measurement of tested plane temperature field.
The pressure of described source of the gas is required sounding pressure of sound wave emissions, receptor and furnace top pressure sum.
Utilize velocity of propagation and funtcional relationship gas temperature between of sound wave in gaseous media that gas temperature field of blast furnace throat is carried out non-contact measurement.1. organize sound wave emissions, receptor in the tested Plane Installation of blast furnace throat more, on projector, connect the gas of certain pressure as the sounding source of the gas, because the distance between projector and the receptor is known, measures sound wave and just can calculate medial temperature on this path in the travel-time on the detected space path; 2. many group sound wave emissions, receptor form many acoustic wave propagation paths in whole tested plane, each acoustic receiver is set according to demand can only receives the acoustic signals that the fixed pinger sends, form specific sound wave path, by the program of setting, order opens and closes each sound wave emissions, receptor, acoustic signals obtains every paths acoustic transit time and path temperature after amplifier and controller processing, be transferred to the computer monitoring device; 3. monitoring device utilizes interpolation algorithm to simulate tested planar temperature field, and provides the information of the visualizes such as isothermal map, path profile, block diagram and time trend figure of detected space.
For obtaining better effect, step 1. described in source of the gas select nitrogen, the pressure of nitrogen source of the gas is sound wave emissions, receptor (1) required sounding pressure and furnace top pressure sum.
The invention has the beneficial effects as follows, can noncontact under the prerequisite that does not influence blast furnace material distribution, measure the tested planar gas temperature field in furnace throat position accurately, and then obtain the real-time coal gas distributions of whole furnace throat planar situation, the accurate cloth that cooperates distribution device, thereby obtain rational coal gas distributions, help the stable smooth operation of realizing that blast furnace is produced.Equipment is all installed outside stove in addition, and is simple in structure, easy to maintenance, is not subjected to the influence of furnace high-temperature, high pressure, high dust.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is acoustic wave propagation path figure.
1. sound wave emissions, receptor among the figure, 2. mounting sleeve, 3. last furnace shell, 4. throat armour.
Embodiment
Level is offered open holes and fabrication and installation sleeve pipe 2 on the tested plane of blast furnace throat steel brick 4 shown in Figure 1, sleeve pipe 2 is poured into a mould refractory matter or filling fire resisting material outside the oviduct of the inside of furnace shell 3, and with furnace shell 3 welded seals, the outward flange of sleeve pipe 2 is connected with the companionflange of sound wave emissions, receptor 1.Termination mini microphone before the sound wave emissions, receptor 1, terminal through Venturi tube and the external source of the gas of magnetic valve, source of the gas is selected nitrogen, and the pressure of nitrogen source of the gas is sound wave, projector 1 required sounding pressure and furnace top pressure sum.All control signals of method are controlled by peripheral control unit.
Difference according to attention rate, can carry out the unequally accurate measurement in temperature field, acoustic wave propagation path in furnace throat central zone and fringe region setting, the point of crossing that makes center and peripheral zone sound wave path is more than the central zone, makes the gas temperature field in above two zones have higher measuring accuracy.In the embodiment of Fig. 2,16 sound wave emissions, receptors 1 evenly are installed in outside the furnace shell 3, wherein mark the pinger that is of T, mark R's is acoustic receiver, acoustic wave propagation path shown in Figure 2, it is more to make the paths intersect at furnace throat edge and center put relative region intermediate, and the gas temperature in furnace throat edge and centre can obtain higher precision like this.
Claims (5)
1. gas temperature field of blast furnace throat measuring apparatus, comprise sound wave emissions receptor, amplifier, controller, computer and monitoring software, it is characterized in that: on the tested plane of blast furnace throat steel brick (4), be provided with mounting sleeve (2), the outward flange of sleeve pipe (2) is connected with the companionflange of sound wave emissions, receptor (1), sound wave emissions, the preceding termination mini microphone of receptor (1), end is connected with source of the gas with magnetic valve through Venturi tube, the signal wire of magnetic valve and mini microphone is connected with controller, and controller is connected with supervisory control computer.
2. gas temperature field of blast furnace throat measuring apparatus according to claim 1 is characterized in that: at the acoustic wave propagation path that furnace throat central zone and fringe region are provided with, the point of crossing that makes center and peripheral zone sound wave path is more than the central zone.
3. gas temperature field of blast furnace throat measuring apparatus according to claim 1 and 2 is characterized in that: the pressure of described source of the gas is sound wave emissions, receptor (1) required sounding pressure and furnace top pressure sum.
4. realize the described gas temperature field of blast furnace throat measuring method of claim 1 for one kind, it is characterized in that: adopt following steps:
1. organize sound wave emissions, receptor (1) in the tested Plane Installation of blast furnace throat more, on projector, connect the gas of certain pressure as the sounding source of the gas;
2. sound wave emissions, receptor (1) form many acoustic wave propagation paths in whole tested plane, each acoustic receiver is set according to demand can only receives the acoustic signals that the fixed pinger sends, form sound wave path, open and close each sound wave emissions, receptor in order, acoustic signals obtains every paths acoustic transit time and path temperature after amplifier and controller processing, be transferred to the computer monitoring device;
3. monitoring device utilizes interpolation algorithm to simulate tested planar temperature field, and provides isothermal map, path profile, block diagram and the time trend figure of detected space.
5. gas temperature field of blast furnace throat measuring method according to claim 4 is characterized in that: step 1. described in the pressure of source of the gas be sound wave emissions, receptor (1) required sounding pressure and furnace top pressure sum.
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CN 201010269649 CN101928795A (en) | 2010-09-02 | 2010-09-02 | Blast furnace throat gas temperature field measuring device and method |
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CN 201010269649 CN101928795A (en) | 2010-09-02 | 2010-09-02 | Blast furnace throat gas temperature field measuring device and method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104404182A (en) * | 2014-11-13 | 2015-03-11 | 北京首钢股份有限公司 | Quantitative blast furnace throat gas distribution method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2540626Y (en) * | 2002-05-16 | 2003-03-19 | 邹海平 | Blast furnace throat temp. measuring device |
CN101581609A (en) * | 2009-06-17 | 2009-11-18 | 杨高利 | Method for measuring furnace outlet temperature field and device system thereof |
CN201762353U (en) * | 2010-09-02 | 2011-03-16 | 首钢京唐钢铁联合有限责任公司 | Blast Furnace Throat Gas Temperature Field Measuring Device |
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2010
- 2010-09-02 CN CN 201010269649 patent/CN101928795A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2540626Y (en) * | 2002-05-16 | 2003-03-19 | 邹海平 | Blast furnace throat temp. measuring device |
CN101581609A (en) * | 2009-06-17 | 2009-11-18 | 杨高利 | Method for measuring furnace outlet temperature field and device system thereof |
CN201762353U (en) * | 2010-09-02 | 2011-03-16 | 首钢京唐钢铁联合有限责任公司 | Blast Furnace Throat Gas Temperature Field Measuring Device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104404182A (en) * | 2014-11-13 | 2015-03-11 | 北京首钢股份有限公司 | Quantitative blast furnace throat gas distribution method |
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