CN101899740A - Method for manufacturing cool cotton knitting fabric - Google Patents
Method for manufacturing cool cotton knitting fabric Download PDFInfo
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- CN101899740A CN101899740A CN 201010232616 CN201010232616A CN101899740A CN 101899740 A CN101899740 A CN 101899740A CN 201010232616 CN201010232616 CN 201010232616 CN 201010232616 A CN201010232616 A CN 201010232616A CN 101899740 A CN101899740 A CN 101899740A
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Abstract
The invention provides a method for manufacturing cool cotton knitting fabric, which performs singeing and mercerizing on a single yarn, and ensures that a final product has excellent elasticity and smooth and cool feeling by selecting a proper fabric structure. The knitting fabric is characterized in that the single yarn is subjected to yarn singeing, reeling, mercerizing, drying, rewinding, double-sided weaving, resin finishing, calendaring, setting and preshrinking in sequence; and the weaving process is to weave the fabric by adopting a double-sided multifunctional interlock rib knitting machine; and the resin finishing process is to add finishing liquor in a tank of a setting machine to ensure that the fabric passes through the tank and rolls of the setting machine at a speed of between 12m/min and 20m/min, wherein pressure of the rolls is between 3 to 10N/cm<2>; the fluid take-up rate of the fabric after padding is 79.5 percent, and the overfeeding is 20 percent.
Description
Technical field
The present invention relates to the processing method of knit fabric, be specially a kind of processing method of cool cotton knitting fabric.
Background technology
The mercerising lining is by being raw material with the combed cotton, weaves through bright and clean beautiful, the soft crease-resistant high-quality mercerized yarn of singing, special manufacturing procedure such as mercerising is made to form.This lining is not only soft, and moisture absorption is ventilative, and the elasticity and the sense of hanging down are rather good, and lining is comfortable, and indeformable, glossiness is splendid, is used for high-grade T-SHIRT, POLO-SHIRT etc. more.
How mercerized cotton knit product common on the market is based on mercerising strand product, and the product application structure is also in the majority with single face, and kind is relatively more dull.Single thread mercerising knit product is rare especially on market, mainly is because single thread yarn breakage strength loss behind mercerising is bigger, fracture easily, and easy broken yarn in weaving process is prone to FABRIC DEFECTS in the arrangement of road, back simultaneously.
Summary of the invention
The invention provides a kind of processing method of cool cotton knitting fabric, it is by mercerising that single thread is singed, and the final products of selecting for use suitable fabric construction to make have good elastic force and smooth feeling.
A kind of processing method of cool cotton knitting fabric, it is characterized in that: single thread successively through yarn singeing, reeling, mercerising, oven dry, rewinding, two-sidedly weave, the technology of RESIN FINISH, calendering, typing, preshrunk, described weaving process is specially and adopts two-sided multi-functional cotton wool rib machine to be made into lining; Described RESIN FINISH technology is specially dressing liquid is added in the hopper of setting machine, makes hopper and the roll of lining with the speed process setting machine of 12m/min～20m/min, and the pressure of roll is 3 N/cm
2～10N/cm
2, the liquid carrying rate that pads the back cloth cover is 79.5%, overfeeding 20%.
It is further characterized in that:
The prescription of described dressing liquid is as follows: Deping, mountain RPU liquid: 80 grams per liters～150 grams per liters, low bubble bleeding agent: 3 grams per liters～8 grams per liters, extraordinary silicone softening agent: 5 grams per liters, modification silicon soft oil: 10 grams per liters～50 grams per liters;
Its concrete processing technology is as follows:
A, singe
On German import gassing frame, singe, 800 ℃～1050 ℃ of the temperature of singing, cotton yarn is 800 m/min～1000m/min in the speed of service of jet-burner.To burn filoplume unnecessary on the cotton surface, require the burner temperature even, the clean level basically identical of singing;
B, reeling
Cheese reeling after will singing on the German import reeling frame is yarn-like, and strand focuses on 250 gram/strands～1000 gram/strands, speed of a motor vehicle 400r/min;
C, mercerising
In mercerizing range, even by control mercerising alkali temperature, time, tension force, alkali concn, assurance yarn mercerising, alkali concn in the treatment fluid is: 26 Baume degrees～30 Baume degrees, treatment fluid temperature: 18 ℃～22 ℃, processing time: 6 minutes 30 seconds～6 minutes and 50 seconds, tension force :-1%～0%, washing temperature: 70 ℃;
D, oven dry
In temperature is oven dry 4 hours～5 hours in 80 ℃ the dryer, and moisture is controlled at 8%～10%;
E, rewinding
The rewinding of falling the winch, automatic speed regulation guarantees that the yarn tieing is few;
F, two-sided weaving
Use two-sided multi-functional cotton wool rib machine and be made into lining;
G, RESIN FINISH
The prescription of RESIN FINISH liquid: Deping, mountain RPU liquid: 80 grams per liters～150 grams per liters, low bubble bleeding agent: 3 grams per liters～8 grams per liters, extraordinary silicone softening agent: 5 grams per liters, modification silicon soft oil: 10 grams per liters～50 grams per liters;
The dressing liquid that configures is added in the hopper of setting machine, make hopper and the roll of lining with the speed process setting machine of 12m/min～20m/min, the pressure of roll is 3 N/cm
2-10N/cm
2, the liquid carrying rate that pads the back cloth cover is 79.5%, overfeeding 20%;
H, calendering
Carry out calendering on calender, technological parameter is as follows: roll linear pressure: 250 kg/cm～450kg/cm, temperature: 35 ℃, the speed of a motor vehicle: 12m/min;
I, typing
The processing of on setting machine, finalizing the design, softener consumption: 3 grams per liters～35 grams per liters, the speed of a motor vehicle: 16m/min, overfeeding: 20%;
J, preshrunk
On preshrinking machine, carry out preshrunk processing, dewing: 10%～15%, overfeeding: 41%.
It further is characterised in that:
Described single thread is through behind the mercerization, and the processing of dyeing is dried afterwards again;
The described lining that forms after the two-sided manufacturing carries out RESIN FINISH after processing through dyeing.
After adopting method of the present invention, to single thread singe, mercerization, removed the surperficial fine hair of yarn, make any surface finish, and the irreversible violent swelling that yarn takes place behind the mercerising makes that the lining gloss of making is good, make the lining feel smooth in conjunction with two-sided the weaving of using with it simultaneously with RESIN FINISH, drapability is good, and have better elastic and DIMENSIONAL STABILITY, so this method is by mercerising that single thread is singed, and the final products of selecting for use suitable fabric construction to make have good elastic force and smooth feeling.
The specific embodiment
Embodiment one:
A kind of Buran cool cotton knitting fabric processing comprises following procedure of processing:
A, 45s/1 long wool cotton yarn is singed on German import gassing frame, 800 ℃ of the temperature of singing, cotton yarn is 1000m/min in the speed of service of jet-burner;
B, the cheese reeling after will singing on the German import reeling frame are yarn-like, and strand focuses on 250 gram/strands, speed of a motor vehicle 400r/min;
C, yarn carry out mercerized finish, and the alkali concn in the treatment fluid is: 30 Baume degrees, and the treatment fluid temperature: 18 ℃, the processing time: 6 minutes 30 seconds, tension force: 0%, washing temperature: 70 ℃;
D, be oven dry 5 hours in 80 ℃ the oven dry in temperature, moisture is controlled at 8%;
E, the rewinding of falling the winch, automatic speed regulation guarantees that the yarn tieing is few;
F, on the double knit large circle machine, weave;
G, piece dyeing finishing processing;
H, RESIN FINISH:
The dressing liquid prescription is as follows: Deping, mountain RPU liquid: 150 grams per liters, low bubble bleeding agent: 8 grams per liters, extraordinary silicone softening agent: 5 grams per liters, modification silicon soft oil: 50 grams per liters;
The dressing liquid that configures is added in the hopper of setting machine, make hopper and the roll of lining with the speed process setting machine of 12m/min, the pressure of roll is 10N/cm
2, the liquid carrying rate that pads the back cloth cover is 79.5%, overfeeding 20%;
I, carry out calendering on calender, technological parameter is as follows:
Nip pressure: 450kg/cm, temperature: 35 ℃, the speed of a motor vehicle: 12m/min;
J, the processing of on setting machine, finalizing the design, softener consumption: 35 grams per liters, the speed of a motor vehicle: 16m/min, overfeeding: 20%;
K, on Korea S Feng Guang preshrinking machine, carry out preshrunk processing, dewing: 10%, overfeeding: 41%.
Embodiment two:
A kind of look is knitted cool cotton knitting fabric processing, comprises following procedure of processing:
A, 50s/1 long wool cotton yarn are singed on German import gassing frame, 925 ℃ of the temperature of singing, and cotton yarn is 900m/min in the speed of service of jet-burner;
B, the cheese reeling after will singing on the German import reeling frame are yarn-like, and strand focuses on 1000 gram/strands, speed of a motor vehicle 400r/min;
C, yarn carry out mercerized finish, and the alkali concn in the treatment fluid is: 28 Baume degrees, and the treatment fluid temperature: 20 ℃, the processing time: 6 minutes 40 seconds, tension force :-0.5%, washing temperature: 70 ℃;
D, the processing of base dyeing yarn;
E, be oven dry 4 hours in 80 ℃ the dryer in temperature, moisture is controlled at 10%;
F, the rewinding of falling the winch, automatic speed regulation guarantees that the yarn tieing is few;
G, on the double knit large circle machine, weave;
H, RESIN FINISH:
The dressing liquid prescription is as follows: Deping, mountain RPU liquid: 115 grams per liters, low bubble bleeding agent: 5.5 grams per liters, extraordinary silicone softening agent: 5 grams per liters, modification silicon soft oil: 30 grams per liters;
The dressing liquid that configures is added in the hopper of setting machine, make hopper and the roll of lining with the speed process setting machine of 20m/min, the pressure of roll is 6.5N/cm
2, the liquid carrying rate that pads the back cloth cover is 79.5%, overfeeding 20%;
I, carry out calendering on calender, technological parameter is as follows:
Nip pressure: 350kg/cm, temperature: 35 ℃, the speed of a motor vehicle: 12m/min;
J, the processing of on setting machine, finalizing the design, the softener consumption is 19 grams per liters, the speed of a motor vehicle is 16m/min, overfeeding 20%;
K, on Korea S Feng Guang preshrinking machine, carry out preshrunk processing, dewing 15%, overfeeding 41%.
Embodiment three:
The smooth knit fabric processing of a kind of Buran elastic force comprises following procedure of processing:
A, 60s/1 long wool cotton yarn are singed on German import gassing frame, 1050 ℃ of the temperature of singing, and cotton yarn is 800m/min in the speed of service of jet-burner;
B, the cheese reeling after will singing on the German import reeling frame are yarn-like, and strand focuses on 625 gram/strands, speed of a motor vehicle 400r/min;
C, yarn carry out mercerized finish, and the alkali concn in the treatment fluid is: 26 Baume degrees, and the treatment fluid temperature: 22 ℃, the processing time: 6 minutes 50 seconds, tension force :-1.0%, washing temperature: 70 ℃;
D, be oven dry 4.5 hours in 80 ℃ the oven dry in temperature, moisture is controlled at 9%;
E, the rewinding of falling the winch, automatic speed regulation guarantees that the yarn tieing is few;
F, on the double knit large circle machine, weave;
G, piece dyeing finishing processing;
H, fabric is carried out RESIN FINISH:
The dressing liquid prescription is as follows: Deping, mountain RPU liquid: 80 grams per liters, low bubble bleeding agent: 3 grams per liters, extraordinary silicone softening agent: 5 grams per liters, modification silicon soft oil: 10 grams per liters;
The dressing liquid that configures is added in the hopper of setting machine, make hopper and the roll of lining with the speed process setting machine of 16m/min, the pressure of roll is 3N/cm
2, the liquid carrying rate that pads the back cloth cover is 79.5%, overfeeding 20%;
I, carry out calendering on calender, technological parameter is as follows: roll linear pressure: 250kg/cm, temperature: 35 ℃, the speed of a motor vehicle: 12m/min;
J, the processing of on setting machine, finalizing the design, softener consumption: 3 grams per liters, the speed of a motor vehicle: 16m/min, overfeeding: 20%.
K, on Korea S Feng Guang preshrinking machine, carry out preshrunk processing, dewing 12.5%, overfeeding 41%.
Claims (5)
1. the processing method of a cool cotton knitting fabric, it is characterized in that: single thread successively through yarn singeing, reeling, mercerising, oven dry, rewinding, two-sidedly weave, the technology of RESIN FINISH, calendering, typing, preshrunk, described weaving process is specially and adopts two-sided multi-functional cotton wool rib machine to be made into lining; Described RESIN FINISH technology is specially dressing liquid is added in the hopper of setting machine, makes hopper and the roll of lining with the speed process setting machine of 12m/min～20m/min, and the pressure of roll is 3 N/cm
2～10N/cm
2, the liquid carrying rate that pads the back cloth cover is 79.5%, overfeeding 20%.
2. the processing method of a kind of cool cotton knitting fabric according to claim 1, it is characterized in that: the prescription of described dressing liquid is as follows: Deping, mountain RPU liquid: 80 grams per liters～150 grams per liters, low bubble bleeding agent: 3 grams per liters～8 grams per liters, extraordinary silicone softening agent: 5 grams per liters, modification silicon soft oil: 10 grams per liters～50 grams per liters.
3. the processing method of a kind of cool cotton knitting fabric according to claim 1 and 2 is characterized in that:
Its concrete processing technology is as follows:
A, singe
On German import gassing frame, singe, 800 ℃～1050 ℃ of the temperature of singing, cotton yarn is 800 m/min～1000m/min in the speed of service of jet-burner.To burn filoplume unnecessary on the cotton surface, require the burner temperature even, the clean level basically identical of singing;
B, reeling
Cheese reeling after will singing on the German import reeling frame is yarn-like, and strand focuses on 250 gram/strands～1000 gram/strands, speed of a motor vehicle 400r/min;
C, mercerising
In mercerizing range, even by control mercerising alkali temperature, time, tension force, alkali concn, assurance yarn mercerising, alkali concn in the treatment fluid is: 26 Baume degrees～30 Baume degrees, treatment fluid temperature: 18 ℃～22 ℃, processing time: 6 minutes 30 seconds～6 minutes and 50 seconds, tension force :-1%～0%, washing temperature: 70 ℃;
D, oven dry
In temperature is oven dry 4 hours～5 hours in 80 ℃ the dryer, and moisture is controlled at 8%～10%;
E, rewinding
The rewinding of falling the winch, automatic speed regulation guarantees that the yarn tieing is few;
F, two-sided weaving
Use two-sided multi-functional cotton wool rib machine and be made into lining;
G, RESIN FINISH
The prescription of RESIN FINISH liquid: Deping, mountain RPU liquid: 80 grams per liters～150 grams per liters, low bubble bleeding agent: 3 grams per liters～8 grams per liters, extraordinary silicone softening agent: 5 grams per liters, modification silicon soft oil: 10 grams per liters～50 grams per liters;
The dressing liquid that configures is added in the hopper of setting machine, make hopper and the roll of lining with the speed process setting machine of 12m/min～20m/min, the pressure of roll is 3 N/cm
2-10N/cm
2, the liquid carrying rate that pads the back cloth cover is 79.5%, overfeeding 20%;
H, calendering
Carry out calendering on calender, technological parameter is as follows: roll linear pressure: 250 kg/cm～450kg/cm, temperature: 35 ℃, the speed of a motor vehicle: 12m/min;
I, typing
The processing of on setting machine, finalizing the design, softener consumption: 3 grams per liters～35 grams per liters, the speed of a motor vehicle: 16m/min, overfeeding: 20%;
J, preshrunk
On preshrinking machine, carry out preshrunk processing, dewing: 10%～15%, overfeeding: 41%.
4. the processing method of a kind of cool cotton knitting fabric according to claim 3 is characterized in that: described single thread is through behind the mercerization, and the processing of dyeing is dried afterwards again.
5. the processing method of a kind of cool cotton knitting fabric according to claim 3 is characterized in that: carry out RESIN FINISH after the described lining process dyeing processing that forms after the two-sided manufacturing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010232616 CN101899740A (en) | 2010-07-21 | 2010-07-21 | Method for manufacturing cool cotton knitting fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010232616 CN101899740A (en) | 2010-07-21 | 2010-07-21 | Method for manufacturing cool cotton knitting fabric |
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| CN101899740A true CN101899740A (en) | 2010-12-01 |
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| CN 201010232616 Pending CN101899740A (en) | 2010-07-21 | 2010-07-21 | Method for manufacturing cool cotton knitting fabric |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102071523A (en) * | 2011-01-28 | 2011-05-25 | 宁波雅戈尔日中纺织印染有限公司 | Method for processing soft twist yarn knitted fabric |
| CN102493066A (en) * | 2011-11-24 | 2012-06-13 | 无锡市天然绿色纤维科技有限公司 | Processing method of dischargeable colored spun yarns |
| CN102517772A (en) * | 2011-12-30 | 2012-06-27 | 无锡市纳溪迩服饰有限公司 | Processing method of two-sided colorful knitted fabric |
| WO2013091272A1 (en) * | 2011-12-22 | 2013-06-27 | 无锡诺赛净科技有限公司 | Production method of low emission tatted printing fabric |
| CN103952847A (en) * | 2014-05-06 | 2014-07-30 | 广东溢达纺织有限公司 | Novel yarn dyed mercerized knitted fabrics and manufacturing method thereof |
| CN104963070A (en) * | 2015-06-30 | 2015-10-07 | 惠州市奥美针织有限公司 | Method for preparing double-faced mercerizing cotton weft knitted fabric |
| CN111172644A (en) * | 2019-11-28 | 2020-05-19 | 江苏悦达家纺有限公司 | Production method of colorful ink jacquard fabric |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102071523A (en) * | 2011-01-28 | 2011-05-25 | 宁波雅戈尔日中纺织印染有限公司 | Method for processing soft twist yarn knitted fabric |
| CN102071523B (en) * | 2011-01-28 | 2012-07-18 | 嵊州盛泰色织科技有限公司 | Method for processing soft twist yarn knitted fabric |
| CN102493066A (en) * | 2011-11-24 | 2012-06-13 | 无锡市天然绿色纤维科技有限公司 | Processing method of dischargeable colored spun yarns |
| WO2013091272A1 (en) * | 2011-12-22 | 2013-06-27 | 无锡诺赛净科技有限公司 | Production method of low emission tatted printing fabric |
| CN102517772A (en) * | 2011-12-30 | 2012-06-27 | 无锡市纳溪迩服饰有限公司 | Processing method of two-sided colorful knitted fabric |
| CN103952847A (en) * | 2014-05-06 | 2014-07-30 | 广东溢达纺织有限公司 | Novel yarn dyed mercerized knitted fabrics and manufacturing method thereof |
| CN104963070A (en) * | 2015-06-30 | 2015-10-07 | 惠州市奥美针织有限公司 | Method for preparing double-faced mercerizing cotton weft knitted fabric |
| CN111172644A (en) * | 2019-11-28 | 2020-05-19 | 江苏悦达家纺有限公司 | Production method of colorful ink jacquard fabric |
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Open date: 20101201 |