CN101838883B - Manufacture method of high grade high density bamboo fiber woolen blanket - Google Patents
Manufacture method of high grade high density bamboo fiber woolen blanket Download PDFInfo
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- CN101838883B CN101838883B CN2010101845045A CN201010184504A CN101838883B CN 101838883 B CN101838883 B CN 101838883B CN 2010101845045 A CN2010101845045 A CN 2010101845045A CN 201010184504 A CN201010184504 A CN 201010184504A CN 101838883 B CN101838883 B CN 101838883B
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- napping
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Abstract
The invention relates to a manufacture method of a high grade high density bamboo fiber woolen blanket, which belongs to the technical field of bamboo fiber textile. The method comprises the following steps in turn: weaving cotton cloth: 12s bamboo fiber yarns are made into gray cloth, bleaching; the gray cloth is bleached in padding liquid so that the liquor retention is 105 to 108 percent, steaming, water washing: the gray cloth is washed through brushing, reactive print: the cloth is printed, dried and then is baked at 170 to 180 degrees centigrade for 1 to 2 min, and while napping: water washing is carried out after the five-time napping with a napper. The bamboo fiber woolen blanket of the invention has the advantages of high hygroscopicity, quick drying, high air permeability, good drapability and mould, moth and bacteria resistance and strong third dimension and plush feel.
Description
Technical field
The present invention relates to a kind of manufacturing approach of woollen blanket, relate in particular to a kind of manufacturing approach of high grade high density bamboo fiber woolen blanket, belong to the bamboo fibre textile technology field.
Background technology
Bamboo fibre belongs to green product; Knit fabric and clothes that the cotton yarn of using this raw material to process is produced; Have the individual style that obviously is different from cotton, die model cellulose fibre: ABRASION RESISTANCE, phozy ball, high-hygroscopicity quick-drying, highly-breathable, drapability are all good; Feel is satiny plentiful, soft like silk, and anti-mould and anti-moth is antibiotic, wear the effect that cool and comfortable has beauty and skin care.
Chinese patent CN200710069714.8 discloses a kind of bamboo fibre Rachael blanket made material; It adopts bamboo fibre, other composition is material and weaves the bamboo fibre Rachael blanket made that forms, and this material is grouped into by the one-tenth of following weight portion: bamboo fibre: 20 parts～80 parts; Other composition: 120 parts～200 parts, wherein said other composition is one or more in cotton, polyamide fibre, polypropylene fibre, fiber crops, acrylic fibers, terylene, the real silk.It also openly weaves the bamboo fibre Rachael blanket made that forms by above-mentioned raw materials, and described bamboo fibre, other veil composition form the plush yarn that this woollen blanket is used through blending, and polyester filament is then as this woollen blanket chaining yarn and stuffer weft; The bamboo fibre Rachael blanket made that this material and weaving process form not only smooth surface, softness, warmth retention property, permeability is good, humidity absorption and release is fast; Have bacteriostasis antibiosis, environmental protection, uvioresistant also has characteristics such as the natural anti-mite of bamboo, deodorization, insect protected and generation anion; Feel as the cashmere; Gloss as the real silk, cotton breathable heat insulating property, and have the good health care effect and the human body skin compatibility is good.Obviously, this techniques make use the characteristic of bamboo fibre, possessed good, the anti-mite of softness, warmth retention property, permeability, deodorization, insect protected and generation anion, the fast advantage of humidity absorption and release; But just because of its smoother; So the lint sense on surface significantly reduces, therefore, it has to adopt multiple other materials and bamboo fiber blended.
Summary of the invention
The present invention needs to add the shortcoming that other materials improves the lint sense in order to solve existing bamboo fibre woollen blanket smooth surface, and a kind of manufacturing approach of high grade high density bamboo fiber woolen blanket is provided.
Above-mentioned technical purpose of the present invention realizes through following technical scheme:
A kind of manufacturing approach of high grade high density bamboo fiber woolen blanket, it may further comprise the steps successively:
Weave cotton cloth: the bamboo fibre yarn by 12s is processed grey cloth;
Bleaching: grey cloth is bleached in padding liquid, makes that pick-up is 105%-108%, decatize then;
Washing: grey cloth is washed through bristle;
Reactive printing: dry behind the stamp, bake then, baking temperature is that 170-180 ℃, the time of baking are 1-2min;
Whole napping: use water washing after adopting five nappings of raising gig rapidly.
Prior art does not have the report of bamboo fibre napping as yet; It has been generally acknowledged that bamboo fibre is shorter, the napping difficulty in process, the bamboo fibre yarn of the present invention is preferred 12s is processed grey cloth; Cooperate the technical problem that has solved the napping difficulty in process with whole napping technology; Its napping product third dimension is strong, phozy, and has kept other advantages of bamboo fibre.The present invention is in dyeing and stamp process; The active group of dyestuff forms with fiber molecule and combines, and makes dyestuff and fiber form an integral body, because the present invention has adopted the baking temperature high than the prior art temperature; Facts have proved; Though this has lost part COLOR FASTNESS performance, has improved the napping effect, possibly be because high temperature makes the performance of bamboo fibre be more suitable for the cause of napping.Especially should be noted that; The present invention has taked the napping step immediately after stamp finishes, just wash behind the napping, after this and prior art are washed again the step of napping have remarkable difference; Make the COLOR FASTNESS of bamboo fibre, third dimension and phozy performance significantly promote.
As of the present invention preferred, above-mentioned technology also includes back arrangement step behind whole napping, and described back arrangement step is: the woollen blanket after adopting post-finishing agent to above-mentioned napping is put in order, and described post-finishing agent contains surfactant and bamboo vinegar.Through the woollen blanket of above-mentioned processing, suspension property is more excellent.
In order further to improve the suspension behavior and the flexibility of above-mentioned woollen blanket, preferred as such scheme also include the tertiary sodium phosphate that solid content is 8-15% in the said finishing agent, and solid content is the condensed ethandiol of 2-6%.As such scheme most preferably, the content of said bamboo vinegar is 10-16%.
In sum, the invention has the beneficial effects as follows:
1, bamboo fibre woollen blanket of the present invention possesses outside bamboo fibre high-hygroscopicity quick-drying, highly-breathable, drapability is all good, anti-mould and anti-moth the is antibiotic advantage, and it is strong also to have third dimension, the technical characterstic that the lint sense is strong;
2, the present invention has adopted special softener, has improved the crease-resistant ability and the feel of woollen blanket, has strengthened the class of product;
3, the trapped shuttle trace of woollen blanket of the present invention, filling-up hole trace, spider web still less do not have the mistake decorative pattern, pass through look, streak, local show-through.
The specific embodiment
This specific embodiment only is to explanation of the present invention; It is not a limitation of the present invention; Those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this specification, but as long as in claim scope of the present invention, all receive the protection of Patent Law.
Embodiment one
A kind of manufacturing approach of high grade high density bamboo fiber woolen blanket at first selects the bamboo fibre yarn of 12S to process grey cloth, in embryo cloth padding liquid; The solid content of NaOH is 38g/L in the padding liquid; The solid content of H2O2 is 15g/L, and the content of stabilizing agent GJ101 is 8g/L, and the content of digesting agent 22ECO is 8g/L; Pick-up is 105%, and the bleaching back adopts 100 degrees centigrade steam to steam; Grey cloth after then gas being steamed is through the step of high speed brushing machine bristle washing.After the washing, with embryo cloth stamp, described stamp is specially: adopt Marcocion & reg; The P type dye is used for printing technology, adopts stamp oven dry decatize (baking) to wash the washing of soaping, Marcocion & reg; The sodium bicarbonate and 1% reserve salt and 40% the sodium alginate that contain 5% urea and 2.5% in the P type dye; Behind the stamp; With it 100 ℃ of left and right sides prebakes; Decatize 3 minutes in 103 ℃ steam then: after baking 2 minutes under the condition of 170 ℃ of temperature, adopt five nappings of raising gig then rapidly.Behind the napping, utilize the warm water washing of 70 ℃ of degree, adopt the solution that contains detergent 4g/L under the temperature of 80 ℃ of degree, to wash again.At last woollen blanket is unified bound edge.With finishing agent woollen blanket is put in order behind the bound edge, said finishing agent makes like this: adding 1000 gram-molecular weights are 1000 polyethylene glycol in flask, the light methyl-silicone oil 7162 of 120 grams; 450 gram isocyanates reacted 1.5 hours down at 85 ℃, were cooled to 700 ℃; Add 70 gram DMPA, 8.6 grams, 1,4 butanediols, insulated and stirred 30 minutes; Drip 60 dibutyl tin dilaurates, add 70 gram acetone and reduce system viscosity, 60 ℃ of insulations 4.5 hours.Add the 200g bamboo vinegar again, add 510 gram deionized water and stirring and the tertiary sodium phosphate of 200g and the condensed ethandiols of 40g, promptly obtain said finishing agent.The preparation method of above-mentioned bamboo vinegar be with the black smoke that the bamboo charcoal sintering procedure produces collect, after the condensation " thick Bamboo vinegar solution ", through the Bamboo vinegar solution that leaves standstill, process such as distillation is processed, the organic principle about 45% is arranged in the composition again.
Embodiment two
A kind of manufacturing approach of high grade high density bamboo fiber woolen blanket at first selects the bamboo fibre yarn of 12S to process grey cloth, in embryo cloth padding liquid; The solid content of NaOH is 38g/L in the padding liquid; The solid content of H2O2 is 15g/L, and the content of stabilizing agent GJ101 is 8g/L, and the content of digesting agent 22ECO is 8g/L; Pick-up is 108%, and the bleaching back adopts 100 degrees centigrade steam to steam; Grey cloth after then gas being steamed is through the step of high speed brushing machine bristle washing.After the washing, with embryo cloth stamp, described stamp is specially: adopt Marcocion & reg; The P type dye is used for printing technology, adopts stamp oven dry decatize (baking) to wash the washing of soaping, Marcocion & reg; The sodium bicarbonate and 1% reserve salt and 40% the sodium alginate that contain 5% urea and 2.5% in the P type dye; Behind the stamp; With it 100 ℃ of left and right sides prebakes; Decatize 3 minutes in 103 ℃ steam then: after baking 1 minute under the condition of 180 ℃ of temperature, adopt five nappings of raising gig then rapidly.Behind the napping, utilize the warm water washing of 70 ℃ of degree, adopt the solution that contains detergent 4g/L under the temperature of 80 ℃ of degree, to wash again.At last woollen blanket is unified bound edge.With finishing agent woollen blanket is put in order behind the bound edge, said finishing agent makes like this: adding 1000 gram-molecular weights are 1000 polyethylene glycol in flask, the light methyl-silicone oil 7162 of 120 grams; 450 gram isocyanates reacted 1.5 hours down at 85 ℃, were cooled to 700 ℃; Add 70 gram DMPA, 8.6 grams, 1,4 butanediols, insulated and stirred 30 minutes; Drip 60 dibutyl tin dilaurates, add 70 gram acetone and reduce system viscosity, 60 ℃ of insulations 4.5 hours.Add the 320g bamboo vinegar again, add 510 gram deionized water and stirring and the tertiary sodium phosphate of 200g and the condensed ethandiols of 100g, promptly obtain said finishing agent.The preparation method of above-mentioned bamboo vinegar be with the black smoke that the bamboo charcoal sintering procedure produces collect, after the condensation " thick Bamboo vinegar solution ", through the bamboo vinegar that leaves standstill, process such as distillation is processed, the organic principle about 45% is arranged in the composition again.
Embodiment three
A kind of manufacturing approach of high grade high density bamboo fiber woolen blanket at first selects the bamboo fibre yarn of 12S to process grey cloth, and in embryo cloth padding liquid, the solid content of NaOH is 38g/L in the padding liquid, H
2O
2Solid content be 15g/L, the content of stabilizing agent GJ101 is 8g/L, the content of digesting agent 22ECO is 8g/L, pick-up is 106%, bleaching back adopts 100 degrees centigrade steam to steam; Grey cloth after then gas being steamed is through the step of high speed brushing machine bristle washing.After the washing, with embryo cloth stamp, described stamp is specially: adopt Marcocion & reg; The P type dye is used for printing technology, adopts stamp oven dry decatize (baking) to wash the washing of soaping, Marcocion & reg; The sodium bicarbonate and 1% reserve salt and 40% the sodium alginate that contain 5% urea and 2.5% in the P type dye; Behind the stamp; With it 100 ℃ of left and right sides prebakes; Decatize 3 minutes in 103 ℃ steam then: after baking 2 minutes under the condition of 175 ℃ of temperature, adopt five nappings of raising gig then rapidly.Behind the napping, utilize the warm water washing of 70 ℃ of degree, adopt the solution that contains detergent 4g/L under the temperature of 80 ℃ of degree, to wash again.At last woollen blanket is unified bound edge.With finishing agent woollen blanket is put in order behind the bound edge, said finishing agent makes like this: adding 1000 gram-molecular weights are 1000 polyethylene glycol in flask, the light methyl-silicone oil 7162 of 120 grams; 450 gram isocyanates reacted 1.5 hours down at 85 ℃, were cooled to 700 ℃; Add 70 gram DMPA, 8.6 grams, 1,4 butanediols, insulated and stirred 30 minutes; 0 dibutyl tin dilaurate of Dropwise 5 adds 70 gram acetone and reduces system viscosity, 60 ℃ of insulations 4.5 hours.Add the 260g bamboo vinegar again, add 510 gram deionized water and stirring and the tertiary sodium phosphate of 280g and the condensed ethandiols of 80g, promptly obtain said finishing agent.The preparation method of above-mentioned bamboo vinegar be with the black smoke that the bamboo charcoal sintering procedure produces collect, after the condensation " thick Bamboo vinegar solution ", through the Bamboo vinegar solution that leaves standstill, process such as distillation is processed, the organic principle about 45% is arranged in the composition again.
Following table is the material leading indicator table among the present invention and the CN200710069714.8
The present invention with respect to the trapped shuttle trace of above-mentioned bamboo fibre Rachael blanket made material, filling-up hole trace, spider web does not still less have the mistake decorative pattern, passes through look, streak, local show-through in addition.
Claims (4)
1. the manufacturing approach of a high grade high density bamboo fiber woolen blanket, it may further comprise the steps successively:
Weave cotton cloth: the bamboo fibre yarn by 12s is processed grey cloth;
Bleaching: grey cloth is bleached in padding liquid, makes that pick-up is 105%-108%, decatize then;
Washing: grey cloth is washed through bristle;
Reactive printing: dry behind the stamp, bake then, baking temperature is that 170-180 ℃, the time of baking are 1-2min;
Whole napping: use water washing after adopting five nappings of raising gig rapidly.
2. the manufacturing approach of a kind of high grade high density bamboo fiber woolen blanket according to claim 1; It is characterized in that; Above-mentioned technology also includes back arrangement step behind whole napping; Described back arrangement step is: the woollen blanket after adopting post-finishing agent to above-mentioned napping is put in order, and described post-finishing agent contains surfactant and bamboo vinegar.
3. the manufacturing approach of a kind of high grade high density bamboo fiber woolen blanket according to claim 2 is characterized in that, also includes the tertiary sodium phosphate that solid content is 8-15% in the said finishing agent, and solid content is the condensed ethandiol of 2-6%.
4. the manufacturing approach of a kind of high grade high density bamboo fiber woolen blanket according to claim 3, it is characterized in that: the content of said bamboo vinegar is 10-16%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2010101845045A CN101838883B (en) | 2010-05-25 | 2010-05-25 | Manufacture method of high grade high density bamboo fiber woolen blanket |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010101845045A CN101838883B (en) | 2010-05-25 | 2010-05-25 | Manufacture method of high grade high density bamboo fiber woolen blanket |
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| CN101838883A CN101838883A (en) | 2010-09-22 |
| CN101838883B true CN101838883B (en) | 2012-05-30 |
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| CN2010101845045A Expired - Fee Related CN101838883B (en) | 2010-05-25 | 2010-05-25 | Manufacture method of high grade high density bamboo fiber woolen blanket |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102605610B (en) * | 2012-02-28 | 2014-05-07 | 安吉谈竹庄竹纤维有限公司 | Production method for interwoven fabrics of bamboo fiber and chinlon fibers and fabrics |
| CN102899408B (en) * | 2012-09-19 | 2014-03-05 | 长沙三济生物科技有限公司 | Sequencing primer for qualitative detection of KRAS genetic typing and kit thereof |
| CN103966720A (en) * | 2013-02-01 | 2014-08-06 | 浙江祥嘉纺织有限公司 | High-count high-density cotton-nylon double-layer cloth and weaving process thereof |
| CN104278578A (en) * | 2013-07-04 | 2015-01-14 | 陈剑 | Printing technology for bamboo fiber cloth |
| CN104665527B (en) * | 2015-01-29 | 2016-06-29 | 柳州市俊杰汽配制造有限公司 | Tapetum fibrosum manufacturing process |
| CN109322035A (en) * | 2018-09-06 | 2019-02-12 | 江苏悦达家纺有限公司 | Vortex spinning color knits the manufacture craft of bamboo fibre blanket fabric |
| CN114381849A (en) * | 2021-12-22 | 2022-04-22 | 连云港飞雁毛毯有限责任公司 | Method for manufacturing weft-knitted polyester velvet blanket |
Citations (3)
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|---|---|---|---|---|
| CN101240481A (en) * | 2007-08-29 | 2008-08-13 | 浙江真爱毛纺有限公司 | Bamboo carbon fiber blanket material and finished products thereof |
| CN100523343C (en) * | 2004-04-02 | 2009-08-05 | 上海市纺织科学研究院 | Bamboo pulp fiber containing flannelett blanket and its production method |
| CN100526532C (en) * | 2007-06-25 | 2009-08-12 | 浙江真爱毛纺有限公司 | Bamboo fibre raschel blanket material and product thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100062207A1 (en) * | 2008-09-11 | 2010-03-11 | Gold Darryl S | Blended bamboo and cotton chenille shag rug |
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2010
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100523343C (en) * | 2004-04-02 | 2009-08-05 | 上海市纺织科学研究院 | Bamboo pulp fiber containing flannelett blanket and its production method |
| CN100526532C (en) * | 2007-06-25 | 2009-08-12 | 浙江真爱毛纺有限公司 | Bamboo fibre raschel blanket material and product thereof |
| CN101240481A (en) * | 2007-08-29 | 2008-08-13 | 浙江真爱毛纺有限公司 | Bamboo carbon fiber blanket material and finished products thereof |
Non-Patent Citations (2)
| Title |
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| 白冰.染整工艺对天竹织物品质的影响.《印染》.2007,(第24期),20-22页. * |
| 缪金泉 等.在KS经编机上开发竹纤维短绒产品.《针织工业》.2007,(第11期),11-12. * |
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