CN101806241A - Piston direct-drive supercharged engine and design method thereof - Google Patents

Piston direct-drive supercharged engine and design method thereof Download PDF

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Publication number
CN101806241A
CN101806241A CN201010110095A CN201010110095A CN101806241A CN 101806241 A CN101806241 A CN 101806241A CN 201010110095 A CN201010110095 A CN 201010110095A CN 201010110095 A CN201010110095 A CN 201010110095A CN 101806241 A CN101806241 A CN 101806241A
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power
cylinder
gear
tooth bar
integrated mechanism
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CN201010110095A
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姜明
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Individual
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Abstract

The invention provides a piston direct-drive supercharged engine and a design method thereof. The piston direct-drive supercharged engine is composed of an engine housing, a working cylinder, a compressor cylinder, a working piston, a compressor piston, a double-faced rack, an upper drive gear, an upper drive shaft, a lower drive gear, a lower drive shaft and a power integrated mechanism, wherein the working cylinder and the compressor cylinder are symmetrically arranged in the engine housing; the working piston and the compressor piston are respectively arranged in the working cylinder and the compressor cylinder and connected with two ends of the double-faced rack; the upper face and the lower face of the double-faced rack are respectively provided with the upper drive shaft and the lower drive shaft; the upper drive gear and the lower drive gear are respectively arranged on the upper drive shaft and the lower drive shaft and meshed with the upper face and the lower face of the double-faced rack; and the end parts of the upper drive shaft and the lower drive shaft are connected with the power integrated mechanism. The engine has the characteristics of simple structure, easy processing, high weight-power ratio, low oil consumption and wide applicability.

Description

A kind of piston direct-drive supercharged engine and design method
Technical field
The present invention relates to a kind of prime mover, specifically a kind of piston direct-drive supercharged engine is design method both.
Background technique
As everyone knows, turbosupercharger is a kind of forced gas guidance system that is arranged on external engine.It compresses the air of inflow engine, and pressurized air can make motor more air can be pressed onto in the cylinder, and more air just mean can inject more fuel in cylinder.Therefore, the combustion stroke of each cylinder just can produce more power, and the power that turbosupercharged engine produces is more much bigger than the common engine of same displacement, so just can significantly improve the power weight ratio of motor.In order to obtain the lifting on this performance, the waste gas that turbosupercharger uses motor to discharge drives the turbine rotation, and turbine then drives the air pump rotation.The maximum speed of turbine in turbo machine is that per minute 150,000 changes---this is equivalent to 30 times of most of rotating speed of automobile engine.Owing to link to each other with outlet pipe, the temperature of turbine is very high usually simultaneously.Therefore, the fatal shortcoming of turbosupercharged engine is complex structure, cost height, working life is short, need periodic replacement, approximately be 100,000 kilometers working life, and every replacing once needs 20,000 yuan of RMB, because the waste gas that turbosupercharger uses motor to discharge drives the turbine rotation, the supply and exhaust road has increased resistance like this, produces certain influence for the power of motor.
Traditional piston engine mainly is made up of piston, connecting rod, bent axle, piston moves reciprocatingly in cylinder, drive bent axle by connecting rod and become the circumference rotation, in actual application, exist not enough the time, inefficiency is embodied in 1) connecting rod makes piston produce cross component force and the wearing and tearing of intensifying cylinder stress surface with the swing of bent axle easily, forms oval, the tightness that has reduced cylinder causes, and power reduces fuel consumption and increases; 2) inefficiency, piston makes a round trip in cylinder and drives one week of crankshaft rotating, in fact has only half acting, second half consumed power that is to say, during the combustion gas detonation, promote piston and move external acting, can only driven plunger rotate half cycle, and the angle of real acting is to spend between 135 degree 45 in this half cycle, the driving moment maximum of connecting rod between this angle.By above-mentioned analysis as can be seen, capacity usage ratio is low to divide exception except connecting rod swing overcomes the side direction of falling, and the acting angle of bent axle is little also to be main cause.
Summary of the invention
The reciprocal acting that the objective of the invention is to overcome the piston of existing reciprocating engine directly drives bent axle by connecting rod and becomes the deficiency that circumference rotates, and a kind of piston direct-drive supercharged engine is provided.
The objective of the invention is to realize in the following manner, in motor body, be symmetrical arranged work done cylinder and pressure gas cylinder and displacer and work doing pistons are set respectively, displacer and work doing pistons are arranged on the two ends of a two-sided tooth bar, and work doing pistons directly drives two-sided tooth bar and displacer reciprocation produces pressurized air and external outputting power;
The power way of output is: two-sided tooth bar upper and lower surface is provided with two transmission shafts of two cover driving gears drives respectively and back and forth rotates, outwards export the opposite reciprocal rotatory force of two-way direction, the power integrated mechanism is set, the power that the power integrated mechanism same direction that the integrated one-tenth of reciprocal rotatory force of two-way direction of rotation is continuous is rotated outside motor body;
The supercharging air mode is: at motor body outer installment collection chamber, displacer work doing pistons finish finish when inhale pressing four strokes of quick-fried row twice air-breathing and calm the anger, gas after the compression injects collection chamber by one-way valve and pipeline, collection chamber is connected by the intake duct of pipeline with the work done cylinder, promotes the work doing pistons work done and inject the supercharging of the gas realization motor of twice work done cylinder volume at least when the work done cylinder intake.
Concrete structure is by motor body, the work done cylinder, pressure gas cylinder, work doing pistons, displacer, two-sided tooth bar, upper transfer gear, lower transmissioning gear, last transmission shaft, lower transmissioning gear lower drive shaft and power integrated mechanism, wherein, the work done cylinder, pressure gas cylinder is symmetricly set among the motor body, work doing pistons and displacer are separately positioned among work done cylinder and the pressure gas cylinder and are connected the two ends of two-sided tooth bar, the upper and lower surface of two-sided tooth bar is provided with transmission shaft and lower drive shaft respectively, upper transfer gear and lower transmissioning gear be separately positioned on up and down on two transmission shafts and with the upper and lower surface tooth bar engagement of two-sided tooth bar, the end of two transmission shafts is connected with the power integrated mechanism up and down.At motor body 1 outer installment collection chamber, pressure gas cylinder is connected with collection chamber with pipeline by one-way valve, and collection chamber is connected by the intake duct of pipeline with the work done cylinder.
The power integrated mechanism has dual mode, and a kind of is that connecting bar and crankshaft formula structure is made up of eccentric wheel, connecting rod and bent axle, and eccentric wheel is separately positioned on the end of two transmission shafts up and down, and the two ends of connecting rod connect eccentric wheel and bent axle.
Another kind is that ratchet formula structure is made up of left-hand rotation ratchet, right-hand rotation ratchet, tumbler gear, the integrated gear of power and pto, left-hand rotation ratchet and right-hand rotation ratchet are separately positioned on the end of lower drive shaft, the integrated gear engagement of left-hand rotation ratchet and power, the right-hand rotation ratchet is by tumbler gear and the integrated gear engagement of power, and integrated gear of power and pto are fixed.
Of the present invention starting can be applied to petrol engine, diesel engine, the volume of pressure gas cylinder is equal to or greater than the volume of work done cylinder, because piston of the present invention is a straight parallel pushing-type working method, so the diameter of opposed cylinder can be asymmetric, the cylinder of big volume can higher more pressurized air.
The excellent effect that supercharging type piston direct-drive supercharged engine of the present invention is had is: simple in structure, be easy to processing, volume is little in light weight, saves the huge crankcase of conventional engines configuration and heavy crankshaft-and-connecting-rod, and volume can reduce more than 1/2nd, do not need external turbosupercharger yet, can improve the power weight ratio of motor significantly, cylinder does not produce side wear, keeps straight on and directly drives, energy is all exported, and effectively improves long service life and energy saving.
Description of drawings
Accompanying drawing 1 is the structural representation of piston direct-drive supercharged engine;
Accompanying drawing 2 is the cross-sectional configuration schematic representation of Fig. 1;
Accompanying drawing 3 is a ratchet formula power integrated morphology schematic representation.
Description of reference numerals: motor body 1, work done cylinder 2, work doing pistons 3, two-sided tooth bar 4, upper transfer gear 5, last transmission shaft 6, lower transmissioning gear 7, lower drive shaft 8, eccentric wheel 9, connecting rod 10, bent axle 11, the integrated gear 12 of power, pto 13, tumbler gear 14, right-hand rotation ratchet 15, left-hand rotation ratchet 16, tooth sector 17, starter receiver 18, pressure gas cylinder 19, displacer 20, collection chamber 21.
Embodiment
Explain below with reference to Figure of description supercharged engine of the present invention being done.
Piston direct-drive supercharged engine of the present invention, its structure is by motor body 1, collection chamber 21, work done cylinder 2, pressure gas cylinder 19, work doing pistons 3, displacer 20, two-sided tooth bar, upper transfer gear 5, lower transmissioning gear 7, last transmission shaft 6, lower transmissioning gear 7 lower drive shafts 8 and power integrated mechanism are formed, wherein, work done cylinder 2, pressure gas cylinder 19 is symmetricly set among the motor body 1, work doing pistons 3 and displacer 20 are separately positioned among work done cylinder 2 and the pressure gas cylinder 19 and are connected the two ends of two-sided tooth bar 4, the upper and lower surface of two-sided tooth bar 4 is provided with transmission shaft 6 and lower drive shaft 8 respectively, upper transfer gear 5 and lower transmissioning gear 7 are separately positioned on two transmission shafts 6 up and down, on 8 and with the engagement of the upper and lower surface tooth bar of two-sided tooth bar 4, two transmission shafts 6 up and down, 8 end is connected with the power integrated mechanism; At motor body 1 outer installment collection chamber 21, pressure gas cylinder 19 is connected with collection chamber 21 with pipeline by one-way valve, and collection chamber 21 is connected by the intake duct of pipeline with work done cylinder 2.
The power integrated mechanism has dual mode, and a kind of is connecting bar and crankshaft formula structure, is made up of eccentric wheel 9, connecting rod 10 and bent axle 11, and eccentric wheel 9 is separately positioned on the end of two transmission shafts 6,8 up and down, and the two ends of connecting rod 10 connect eccentric wheel 9 and bent axle 11.
Another kind is that ratchet formula structure is made up of left-hand rotation ratchet 16, right-hand rotation ratchet 15, tumbler gear 14, the integrated gear 12 of power and pto 13, left-hand rotation ratchet 16 and right-hand rotation ratchet 15 are separately positioned on the end of lower drive shaft 6,8, left-hand rotation ratchet 16 and integrated gear 12 engagements of power, right-hand rotation ratchet 15 is by integrated gear 12 engagements of tumbler gear 14 and power, and the integrated gear 12 of power is fixing with pto 13.
Embodiment 1: in design of the present invention, the quantity of each face tooth is more than or equal to the quantity of last lower gear 5,7 on the two-sided tooth bar, and two-sided tooth bar 4 round trips can drive 5,7 positive and negative two weeks of rotation of lower gear simultaneously.
If adopt arc length tooth sector suitable 17 and the starter receiver 18 that is arranged on transmission shaft 6 or the lower drive shaft 8 to mesh the startup that is used for motor with piston compression stroke, the number of teeth of two-sided tooth bar 4 can be greater than cogging 5 and the gear of lower gear 7, just two-sided tooth bar 4 round trips can drive lower gear 5,7 and rotate more than two weeks, if press the frequency of okperation of conventional engines piston, motor output revolutions of the present invention can improve more than 1 times at least, and power can increase more than 1 times at least.
By above analysis, motor of the present invention can design piston bigger stroke, can obtain bigger compression ratio in other words, and this is very tangible to the oil-saving effect that improves motor, especially diesel engine.
When crankshaft connecting rod type power integrated mechanism and ratchet formula power integrated mechanism were used for engine design, crankshaft connecting rod type power integrated mechanism was used for the startup or the power output of motor, and ratchet formula power integrated mechanism is used for power output.
Embodiment 2:
At the calculating compression ratio with on firing time, two-sided tooth bar directly driving type structure of the present invention also than traditional crankshaft connecting rod type structure come simple and convenient, because the stroke of piston is exactly the displacement distance of tooth bar, the displacement distance of tooth bar is directly measured by the clockwise and anticlockwise of transmission shaft, people can be selected survey best firing time or compression ratio, obtain the output of maximum oil-saving effect and power.
Cylinder for double being oppositely arranged, middlely connects by gear-box in motor body, divides the processing of three parts like this, and it is quite simple that technology just becomes, for assembling and maintenance provide convenience.If the motor of design doing work cylinder and multiple pressure gas cylinder, two kinds of cylinders can intersect the arrangement that interlaces, and such as the adjacent arrangement with pressure gas cylinder of work done cylinder, existing work done cylinder also has pressure gas cylinder in each row, collection chamber of common use, engine operation is got up more steady like this.
If gas receiver has enough volumes and barotolerance, add the long stroke of motor of the present invention, by modulating valve control, can be used for the exploitation of double dynamical environmental protection Pneumatic automobile fully.
The ignition system of motor of the present invention, air inlet system and exhaust system, cooling system and lubrication system are identical with conventional engines, are known technology, can transplant direct application, therefore no longer repeat in this literary composition.

Claims (6)

1. the design method of a piston direct-drive supercharged engine, it is characterized in that, in motor body, be symmetrical arranged work done cylinder and pressure gas cylinder and displacer and work doing pistons are set respectively, displacer and work doing pistons are arranged on the two ends of a two-sided tooth bar, and work doing pistons directly drives two-sided tooth bar and displacer reciprocation produces pressurized air and external outputting power;
The power way of output is: two-sided tooth bar upper and lower surface is provided with two transmission shafts of two cover driving gears drives respectively and back and forth rotates, outwards export the opposite reciprocal rotatory force of two-way direction, the power integrated mechanism is set, the power that the power integrated mechanism same direction that the integrated one-tenth of reciprocal rotatory force of two-way direction of rotation is continuous is rotated outside motor body;
The supercharging air mode is: at motor body outer installment collection chamber, displacer work doing pistons finish finish when inhale pressing four strokes of quick-fried row twice air-breathing and calm the anger, gas after the compression injects collection chamber by one-way valve and pipeline, collection chamber is connected by the intake duct of pipeline with the work done cylinder, promotes the work doing pistons work done and inject the supercharging of the gas realization motor of twice work done cylinder volume at least when the work done cylinder intake.
2. piston direct-drive supercharged engine, it is characterized in that comprising, motor body, the work done cylinder, pressure gas cylinder, work doing pistons, displacer, two-sided tooth bar, upper transfer gear, lower transmissioning gear, last transmission shaft, lower transmissioning gear lower drive shaft and power integrated mechanism, wherein, the work done cylinder, pressure gas cylinder is symmetricly set among the motor body, work doing pistons and displacer are separately positioned among work done cylinder and the pressure gas cylinder and are connected the two ends of two-sided tooth bar, the upper and lower surface of two-sided tooth bar is provided with transmission shaft and lower drive shaft respectively, upper transfer gear and lower transmissioning gear be separately positioned on up and down on two transmission shafts and with the upper and lower surface tooth bar engagement of two-sided tooth bar, the end of two transmission shafts is connected with the power integrated mechanism up and down.
3. piston direct-drive supercharged engine according to claim 2 is characterized in that the power integrated mechanism is made up of eccentric wheel, connecting rod and bent axle, eccentric wheel be separately positioned on the end of two transmission shafts up and down, the two ends of connecting rod connect eccentric wheel and bent axle.
4. piston direct-drive supercharged engine according to claim 2, it is characterized in that the power integrated mechanism is made up of left-hand rotation ratchet, right-hand rotation ratchet, tumbler gear, the integrated gear of power and pto, left-hand rotation ratchet and right-hand rotation ratchet are separately positioned on the end of lower drive shaft, the integrated gear engagement of left-hand rotation ratchet and power, the right-hand rotation ratchet is by tumbler gear and the integrated gear engagement of power, and integrated gear of power and pto are fixed.
5. according to claim 1,2 described piston direct-drive supercharged engines, it is characterized in that the volume of pressure gas cylinder is equal to or greater than the volume of work done cylinder.
6. piston direct-drive supercharged engine design method according to claim 1, when it is characterized in that crankshaft connecting rod type power integrated mechanism and ratchet formula power integrated mechanism are used for engine design, crankshaft connecting rod type power integrated mechanism is used for the startup or the power output of motor, and ratchet formula power integrated mechanism is used for power output.
CN201010110095A 2010-02-20 2010-02-20 Piston direct-drive supercharged engine and design method thereof Pending CN101806241A (en)

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Application Number Priority Date Filing Date Title
CN201010110095A CN101806241A (en) 2010-02-20 2010-02-20 Piston direct-drive supercharged engine and design method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481690A (en) * 2014-01-21 2015-04-01 郭红元 Combined rack linear reciprocating rotary exchange internal combustion engine driving device
CN109268138A (en) * 2018-12-08 2019-01-25 王柱盛 A kind of engine of the horizontally-opposed gear shaft output power of piston
CN109695502A (en) * 2017-10-23 2019-04-30 闫传东 Novel light fuel combustion engine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481690A (en) * 2014-01-21 2015-04-01 郭红元 Combined rack linear reciprocating rotary exchange internal combustion engine driving device
CN109695502A (en) * 2017-10-23 2019-04-30 闫传东 Novel light fuel combustion engine
CN109268138A (en) * 2018-12-08 2019-01-25 王柱盛 A kind of engine of the horizontally-opposed gear shaft output power of piston
CN109268138B (en) * 2018-12-08 2024-04-09 王柱盛 Engine with horizontally opposite pistons and power output by gear shafts

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Open date: 20100818