CN101804762B - Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain - Google Patents
Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain Download PDFInfo
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- CN101804762B CN101804762B CN 201010113057 CN201010113057A CN101804762B CN 101804762 B CN101804762 B CN 101804762B CN 201010113057 CN201010113057 CN 201010113057 CN 201010113057 A CN201010113057 A CN 201010113057A CN 101804762 B CN101804762 B CN 101804762B
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Abstract
The invention discloses a manufacturing method of an embossment layer halftone and a manufacturing method of famille-rose embossment porcelain. The manufacturing method of the famille-rose embossment porcelain comprises the following steps of: creating colored-drawing patterns; carrying out digital processing on colored-drawing pictures; carrying out electronic color separation and film output on planar colored-drawing patterns; manufacturing convex embossment layer patterns, and carrying out the film output on the convex embossment layer patterns; manufacturing a planar colored-drawing pattern halftone; manufacturing the embossment layer halftone; printing a colored-drawing pattern screen; printing an embossment layer screen; printing cover oil; appliquing; baking, and the like. The invention can realize the standard batch production of the famille-rose embossment porcelain; in addition, the manufactured famille-rose embossment porcelain can clearly express the shade and light hue of each color, has rich gradation sensation, stereoscopic sensation and textural quality and achieves the artistic effect of hand-painted famille-rose porcelain and the width of a famille-rose embossment layer more than 80 micrometers so that the famille-rose embossment porcelain also achieves deep volume and space sensation.
Description
Technical field
The present invention relates to the famille-rose embossment porcelain manufacture technology field, more particularly, relate to the preparation method of a kind of embossment layer halftone preparation method and famille-rose embossment porcelain.
Background technology
The powder enamel porcelain has its beginnings in the Kangxu of Qing Dynasty late period, one of Jing Dezhen four great tradition name porcelain, have high ornamental value and reserve value, on Kangxu's five colours basis, a kind of overglaze color new varieties that are subjected to the impact of colour enamels manufacture craft and create, prosperity Yongzheng Yu court, powder enamel had substituted colour enamels and the five colours gradually afterwards.The preparation method of powder enamel porcelain is on burned bique, with the bottoming of " glass white " ceramic paint, after " glass white " ceramic paint drying, use again chromatic ceramics pigment to play up drawing at " glass white " ceramic paint, perhaps directly use " glass white " ceramic paint to mix rear drawing with other chromatic ceramics pigment.This can make the efflorescence of various chromatic ceramics pigment, a color can be told a plurality of color ranges, red can becoming is pink, green can become pale green, yellow can becoming is pale yellow, and the ceramic paint of any color can obtain the tone of a series of hues behind " glass white " ceramic paint that is aided with different amounts.According to the method, the powder enamel porcelain can apply chromatic ceramics pigment in bique with the traditional technique of Chinese painting, no matter be Chinese realistic painting or freehand brushwork, the personage who draws, birds and flowers, scenery with hills and waters etc., have that light and shade, depth harmonizing yinyang support or oppose minute, abundant stereovision and third dimension are arranged, after porcelain applies powder enamel, put in the ceramic decoration firing kiln, through 750 ℃--800 ℃ of temperature were roasted 2.5-3 hour, and color pigment just has been sintered on the porcelain.
The type of powder enamel porcelain mainly contains: dish, bowl, cup, dish, tank, bottle, kettle, decorative pattern mainly contains: dragon and phoenix, personage, scenery with hills and waters, flowers, bird worm etc.
The powder enamel porcelain of producing with this trailing, have beautiful, refined and elegant, prudent, simple and magnificent characteristics, each color of decorative pattern has abundant level, can clearly show the tone of the hue light and shade of each color, simultaneously owing to bedye thick, so that the decorative pattern of powder enamel porcelain is protruding, have the advantages that texture is strong, well arranged, third dimension is strong.In recent years, the powder enamel porcelain is subject to pursuing of artwort market always, and particularly government porcelain kiln powder enamel porcelain is favored by the collector extensively, becomes " star " in the current auction.
But the decorative pattern of powder enamel porcelain forms by artist's hand painting entirely, so work efficiency is slow, can not produce in batches, " glass white " ceramic paint composition of simultaneously powder enamel porcelain use is by " red lead; quartz; potassium nitrate; the arsenic oxide arsenoxide configuration forms; the thermal coefficient of expansion of its thermal coefficient of expansion and ceramic plain tire is not too suitable; when the artist paints, the powder enamel layer thickness can not be above 30 microns, if thickness is above 30 microns, at 750 ℃--decorate coat of colo(u)r during 800 ℃ of barbecues and cracking can occur, come off, though the powder enamel porcelain has third dimension that texture is arranged like this, there are not deep volume sense and spatial impression.
The porcelain of decorating with colour picture in the prior art completes like this, colour picture is inputted computer, picture is carried out the rear color separation of digitized processing processing, by laser photo-typesetting output film, shine throwing net half tone, the printing decal paper for ceramic ware turns and is attached on the porcelain, is put into decoration firing in the ceramic decoration firing kiln.This production method can be realized the standardization batch production of painted china, each color of decorative pattern has abundant level, can clearly show the tone of the depth light and shade of each color, but the color layers thickness of the painted china of making like this can only reach at most 25 microns, so the following several characteristics that do not have the powder enamel porcelain to have: decorative pattern is protruding, third dimension is strong, texture is strong.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of embossment layer halftone preparation method, and the embossment layer halftone of making can print the protruding layer pattern of the embossment with larger thickness.
Another technical problem to be solved by this invention is to provide a kind of preparation method of famille-rose embossment porcelain, but its standardization batch making famille-rose embossment porcelain.
For embossment layer halftone preparation method of the present invention, above-mentioned technical problem is solved like this: a kind of embossment layer halftone preparation method is provided, may further comprise the steps:
1) with grenadine order number be the 27-50 line/centimetre the polyester grenadine shine half tone processed;
2) in shining half tone process processed, coating sensitization is starched in the following order:
A, with the screen frame 70-80 ° of placement of tilting, printing surface first at three to five sensitization of printing surface coating slurry, then at three to five sensitization of the shaving coating slurry that falls, is put into drying baker to half tone again and is dried outwardly;
B, in printing surface coating one to the secondary light-sensitive slurry, then in the shaving coating one that falls to the secondary light-sensitive slurry, again half tone is put into drying baker and dries;
C, repeating step b two to four times.
For the preparation method of famille-rose embossment porcelain of the present invention, above-mentioned technical problem is solved like this: a kind of preparation method of famille-rose embossment porcelain is provided, may further comprise the steps:
1) draws the flat colored drawing pattern of famille-rose embossment porcelain decorative pattern and the position that setting need to use the protruding layer of embossment to decorate;
2) make the flat colored drawing pattern half tone;
3) adopt aforementioned preparation method to make embossment layer halftone;
4) adopt the flat colored drawing pattern half tone to print flat colored drawing pattern at water transfer printing base stock;
5) adopt embossment layer halftone at the protruding layer pattern of flat colored drawing pattern printing embossment;
6) adopt front cover oil to cover on above-mentioned flat colored drawing pattern and the protruding layer pattern of embossment, make decal paper for ceramic ware;
7) above-mentioned decal paper for ceramic ware is attached on the porcelain;
8) porcelain is put into after the decoration firing kiln decoration firing naturally cooling and made finished product.
Like this, the present invention can realize the standardization batch production of famille-rose embossment porcelain, the famille-rose embossment porcelain of making can clearly show the tone of the deep or light light and shade of every kind of color, abundant stereovision and third dimension, texture are arranged, reach the artistic effect of Freehandhand-drawing powder enamel porcelain, and the thickness of famille-rose embossment layer can also reach more than 80 microns, so that famille-rose embossment porcelain also has deep volume sense and spatial impression.
The specific embodiment
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
The preparation method of famille-rose embossment porcelain of the present invention comprise colored drawing pattern creation, colored drawing picture digitized processing processing, flat colored drawing pattern electronic scanning and film output, the protruding layer pattern of embossment makes and the steps such as film output, the making of flat colored drawing pattern half tone, embossment layer halftone making, colored drawing pattern serigraphy, embossed layer serigraphy, front cover mimeograph brush, applique, barbecue.
Below above steps is described in further detail.
The first step, drawing first the flat colored drawing pattern of famille-rose embossment porcelain decorative pattern and setting needs to finish colored drawing pattern creation step with protruding layer of position of decorating of embossment.
Second step through overscanning or the input computer of taking a picture, is opened the flat colored drawing picture of scanning with flat colored drawing pattern in photoshop or other image processing softwares, carry out the digitized processing processing of colored drawing picture.
The 3rd step, with the color separation instrument of photoshop or other image processing softwares picture is carried out electronic scanning, each color of colored drawing picture is divided into a spot color, export each spot color film by laser photocomposing machine.
In the 4th step, according to the position that predefined needs are decorated with the protruding layer of embossment, delineate out the protruding layer pattern of bossage with photoshop or other image processing softwares, with the protruding layer of laser photocomposing machine output embossment film.
The 5th step, with grenadine order number be 120 lines/centimetre the polyester grenadine shine flat colored drawing pattern half tone processed, described grenadine is the sefar grenadine of Switzerland's production.
The 6th step, make embossment layer halftone, specific practice is:
1) with grenadine order number be the 27-50 line/centimetre the polyester grenadine shine half tone processed, described grenadine is the sefar grenadine of Switzerland's production.
2) in shining half tone process processed, coating sensitization is starched (employed sensitization slurry is Britain autotype plus2000 oiliness sensitization slurry) in the following order:
A, with the screen frame 70-80 ° of placement of tilting, printing surface first at three to five sensitization of printing surface coating slurry, then at three to five sensitization of the shaving coating slurry that falls, is put into drying baker to half tone again and is dried outwardly, described bake out temperature is 35--40 ℃;
B, in printing surface coating one to the secondary light-sensitive slurry, then in the shaving coating one that falls to the secondary light-sensitive slurry, again half tone is put into drying baker and dries, described bake out temperature is 35--40 ℃;
C, repeating step b two to four times.
Like this, the sensitization of embossment layer halftone slurry just can reach certain thickness, and the protruding layer of the embossment that prints just can reach suitable thickness.
The 7th step, adopt the flat colored drawing pattern half tone to print flat colored drawing pattern at water transfer printing base stock, the ceramic paint and the varnish SM80831 that produce with Si Dagao company allocate the printing ink of each color, available full-automatic screen printer with the ink printing of each color to water transfer printing base stock, oven dry 40 minutes under 35 ℃ of conditions after flat colored drawing pattern per pass color printing is complete.
The 8th step, adopt embossment layer halftone at the protruding layer pattern of flat colored drawing pattern printing embossment, specific practice is:
Colourless translucent milkiness pigment and varnish SM80828 that the name that adopts first Si Dagao company to produce is called SC5009 allocate embossment pigment according to 7: 3 weight ratio, and the thermal coefficient of expansion of this pigment and the thermal coefficient of expansion of ceramic plain tire adapt.
The protruding layer pattern of embossment prints at twice, dries 60 minutes under 35 ℃ of conditions after finishing printing at every turn, like this, just can make embossed layer reach 80 microns thickness.
The 9th step, adopt front cover oil to cover on above-mentioned flat colored drawing pattern and the protruding layer pattern of embossment, make decal paper for ceramic ware.The explosion-proof front cover oil SM803 that front cover oil will select Si Dagao company to produce, like this, when barbecue, just can not ftracture, come off, and can reach the effect of translucent milkiness, the tone of hue of the color of the colored drawing pattern below the protruding layer of embossment is clearly displayed, produce the effect of powder enamel.
The tenth step, decal paper for ceramic ware is immersed in the clear water 1-3 minute, after marble paper glued membrane and base stock disengaging, with hand the marble paper picture is pulled out and to be tiled on the porcelain plate, scrape with glue the moisture content under the picture is scraped gently, picture entirely is attached on the porcelain, naturally dries (at least 2 hours) above-mentioned decal paper for ceramic ware is attached on the porcelain.
In the 11 step, porcelain put into naturally cool off after the decoration firing kiln decoration firing and make finished product.The Temperature Setting of described decoration firing kiln is 750 ℃--850 ℃, the decoration firing time is 2.53 hours.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. embossment layer halftone preparation method may further comprise the steps:
1) with grenadine order number be the 27-50 line/centimetre the polyester grenadine shine half tone processed;
2) in shining half tone process processed, coating sensitization is starched in the following order:
A, with the screen frame 70-80 ° of placement of tilting, printing surface first at three to five sensitization of printing surface coating slurry, then at three to five sensitization of the shaving coating slurry that falls, is put into drying baker to half tone again and is dried outwardly;
B, in printing surface coating one to the secondary light-sensitive slurry, then in the shaving coating one that falls to the secondary light-sensitive slurry, again half tone is put into drying baker and dries;
C, repeating step b two to four times.
2. embossment layer halftone preparation method as claimed in claim 1 is characterized in that: in step 2) in, described bake out temperature is 35--40 ℃.
3. the preparation method of a famille-rose embossment porcelain may further comprise the steps:
1) draws the flat colored drawing pattern of famille-rose embossment porcelain decorative pattern and the position that setting need to use the protruding layer of embossment to decorate;
2) make the flat colored drawing pattern half tone;
3) adopt the described preparation method of claim 1 to 2 any one to make embossment layer halftone;
4) adopt the flat colored drawing pattern half tone to print flat colored drawing pattern at water transfer printing base stock;
5) adopt embossment layer halftone at the protruding layer pattern of flat colored drawing pattern printing embossment;
6) adopt front cover oil to cover on above-mentioned flat colored drawing pattern and the protruding layer pattern of embossment, make decal paper for ceramic ware;
7) above-mentioned decal paper for ceramic ware is attached on the porcelain;
8) porcelain is put into after the decoration firing kiln decoration firing naturally cooling and made finished product.
4. the preparation method of famille-rose embossment porcelain as claimed in claim 3 is characterized in that: dried 40 minutes under 35 ℃ of conditions after flat colored drawing pattern per pass color printing is complete.
5. the preparation method of famille-rose embossment porcelain as claimed in claim 3, it is characterized in that: the protruding layer pattern of embossment prints at twice, oven dry 60 minutes under 35 ℃ of conditions after at every turn finishing printing.
6. the preparation method of famille-rose embossment porcelain as claimed in claim 3, it is characterized in that: the Temperature Setting of described decoration firing kiln is 750 ℃--850 ℃, the decoration firing time is 2.5-3 hour.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201010113057 CN101804762B (en) | 2010-02-10 | 2010-02-10 | Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain |
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| CN 201010113057 CN101804762B (en) | 2010-02-10 | 2010-02-10 | Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain |
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| CN101804762B true CN101804762B (en) | 2013-01-02 |
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