CN101804762A - Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain - Google Patents
Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain Download PDFInfo
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- CN101804762A CN101804762A CN 201010113057 CN201010113057A CN101804762A CN 101804762 A CN101804762 A CN 101804762A CN 201010113057 CN201010113057 CN 201010113057 CN 201010113057 A CN201010113057 A CN 201010113057A CN 101804762 A CN101804762 A CN 101804762A
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Abstract
The invention discloses a manufacturing method of an embossment layer halftone and a manufacturing method of famille-rose embossment porcelain. The manufacturing method of the famille-rose embossment porcelain comprises the following steps of: creating colored-drawing patterns; carrying out digital processing on colored-drawing pictures; carrying out electronic color separation and film output on planar colored-drawing patterns; manufacturing convex embossment layer patterns, and carrying out the film output on the convex embossment layer patterns; manufacturing a planar colored-drawing pattern halftone; manufacturing the embossment layer halftone; printing a colored-drawing pattern screen; printing an embossment layer screen; printing cover oil; appliquing; baking, and the like. The invention can realize the standard batch production of the famille-rose embossment porcelain; in addition, the manufactured famille-rose embossment porcelain can clearly express the shade and light hue of each color, has rich gradation sensation, stereoscopic sensation and textural quality and achieves the artistic effect of hand-painted famille-rose porcelain and the width of a famille-rose embossment layer more than 80 micrometers so that the famille-rose embossment porcelain also achieves deep volume and space sensation.
Description
Technical field
The present invention relates to the famille-rose embossment porcelain manufacture technology field, more particularly, relate to the preparation method of a kind of embossment layer halftone preparation method and famille-rose embossment porcelain.
Background technology
The powder enamel porcelain has its beginnings in the Kangxu of Qing Dynasty late period, be one of Jing Dezhen four great tradition name porcelain, have high ornamental value and reserve value, be on Kangxu's five colours basis, a kind of overglaze color new varieties that are subjected to the influence of colour enamels manufacture craft and create, prosperity Yongzheng Yu court, powder enamel had substituted the colour enamels and the five colours gradually afterwards.The preparation method of powder enamel porcelain is on burned bique, feel secure with " glass white " ceramic paint, after " glass white " ceramic paint drying, use chromatic ceramics pigment on " glass white " ceramic paint, to play up drawing again, perhaps directly use " glass white " ceramic paint to mix the back drawing with other chromatic ceramics pigment.This can make the efflorescence of various chromatic ceramics pigment, a color can be told a plurality of color ranges, red can becoming is pink, green can become pale green, yellow can becoming is pale yellow, and the ceramic paint of any color can obtain the tone of a series of hues behind " glass white " ceramic paint that is aided with different amounts.According to the method, the powder enamel porcelain can apply chromatic ceramics pigment with the traditional technique of Chinese painting on bique, no matter be Chinese realistic painting or freehand brushwork, the personage who draws, birds and flowers, scenery with hills and waters etc., the branch that all has light and shade, depth harmonizing yinyang to support or oppose has abundant stereovision and third dimension, after porcelain applies powder enamel, put in the ceramic decoration firing kiln, through 750 ℃--800 ℃ of temperature were roasted 2.5-3 hour, and color pigment just has been sintered on the porcelain.
The type of powder enamel porcelain mainly contains: dish, bowl, cup, dish, jar, bottle, kettle, decorative pattern mainly contains: dragon and phoenix, personage, scenery with hills and waters, flowers, bird worm etc.
The powder enamel porcelain of producing with this trailing, have beautiful, refined and elegant, prudent, simple and magnificent characteristics, each color of decorative pattern all has abundant level, can clearly show the tone of the hue light and shade of each color, simultaneously owing to bedye thick, make and the decorative pattern projection of powder enamel porcelain have the advantages that texture is strong, well arranged, third dimension is strong.In recent years, the powder enamel porcelain is subjected to pursuing of art work market always, and particularly government porcelain kiln powder enamel porcelain is favored by the collector extensively, becomes " star " in the current auction.
But the decorative pattern of powder enamel porcelain forms by artist's hand painting entirely, so work efficiency is slow, can not produce in batches, " glass white " ceramic paint composition of powder enamel porcelain use simultaneously is by " red lead; quartz; potassium nitrate; the arsenic oxide arsenoxide configuration forms; the thermal coefficient of expansion of its thermal coefficient of expansion and ceramic plain tire is not too suitable; when the artist paints, the powder enamel layer thickness can not be above 30 microns, if thickness is above 30 microns, at 750 ℃--decorate coat of colo(u)r during 800 ℃ of barbecues and cracking can occur, come off, though the powder enamel porcelain has third dimension that texture is arranged like this, there are not deep volume sense and spatial impression.
The porcelain of decorating with colour picture in the prior art completes like this, colour picture is imported computer, picture is carried out digitized processing processing back color separation, by laser photo-typesetting output film sheet, shine throwing net half tone, the printing decal paper for ceramic ware changes being attached on the porcelain, is put into decoration firing in the ceramic decoration firing kiln.This production method can be realized the standardization batch process of painted china, each color of decorative pattern all has abundant level, can clearly show the tone of the depth light and shade of each color, but the color layers thickness of the painted china of Zhi Zuoing can only reach 25 microns at most like this, so the following several characteristics that does not have the powder enamel porcelain to be had: the decorative pattern projection, third dimension is strong, texture is strong.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of embossment layer halftone preparation method, and the embossment layer halftone of making can print the protruding layer pattern of embossment with big thickness.
Another technical problem to be solved by this invention is to provide a kind of preparation method of famille-rose embossment porcelain, but its standardization batch making famille-rose embossment porcelain.
For embossment layer halftone preparation method of the present invention, above-mentioned technical problem is solved like this: a kind of embossment layer halftone preparation method is provided, may further comprise the steps:
1) with grenadine order number be the 27-50 line/centimetre the polyester grenadine shine the system half tone;
2) in shining system half tone process, coating sensitization is starched in the following order:
A, with the screen frame 70-80 ° of placement of tilting, printing surface earlier at three to five sensitization of printing surface coating slurry, at three to five sensitization of the shaving coating slurry that falls, is put into drying baker to half tone again and is dried then outwardly;
B, in printing surface coating one to secondary sensitization slurry, then in the shaving coating one that falls to secondary sensitization slurry, again half tone is put into drying baker and dries;
C, repeating step b two to four times.
For the preparation method of famille-rose embossment porcelain of the present invention, above-mentioned technical problem is solved like this: a kind of preparation method of famille-rose embossment porcelain is provided, may further comprise the steps:
1) draws the flat colored drawing pattern of famille-rose embossment porcelain decorative pattern and the position that setting need use the protruding layer of embossment to decorate;
2) make the flat colored drawing pattern half tone;
3) adopt aforementioned preparation method to make embossment layer halftone;
4) adopt the flat colored drawing pattern half tone on water transfer printing base stock, to print flat colored drawing pattern;
5) adopt embossment layer halftone on flat colored drawing pattern, to print the protruding layer pattern of embossment;
6) adopt front cover oil to cover on above-mentioned flat colored drawing pattern and the protruding layer pattern of embossment, make decal paper for ceramic ware;
7) above-mentioned decal paper for ceramic ware is attached on the porcelain;
8) porcelain is put into after the decoration firing kiln decoration firing cooling naturally and made finished product.
Like this, the present invention can realize the standardization batch process of famille-rose embossment porcelain, the famille-rose embossment porcelain of making can clearly show the tone of the deep or light light and shade of every kind of color, abundant stereovision and third dimension, texture are arranged, reach the artistic effect of Freehandhand-drawing powder enamel porcelain, and the thickness of famille-rose embossment layer can also reach more than 80 microns, makes famille-rose embossment porcelain also have deep volume sense and spatial impression.
The specific embodiment
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearer,, the present invention is further elaborated below in conjunction with drawings and Examples.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
The preparation method of famille-rose embossment porcelain of the present invention comprise colored drawing pattern creation, colored drawing picture digitized processing processing, flat colored drawing pattern electronic scanning and film output, the protruding layer pattern of embossment makes and steps such as film output, the making of flat colored drawing pattern half tone, embossment layer halftone making, colored drawing pattern serigraphy, embossed layer serigraphy, front cover mimeograph brush, applique, barbecue.
Below above steps is described in further detail.
The first step is drawn the flat colored drawing pattern of famille-rose embossment porcelain decorative pattern earlier and is also set the position that needs with the protruding layer decoration of embossment, finishes colored drawing pattern creation step.
Second step, flat colored drawing pattern through the overscanning or the input computer of taking a picture, is opened the flat colored drawing picture of scanning in photoshop or other image processing softwares, carry out the digitized processing processing of colored drawing picture.
The 3rd step, with the color separation instrument of photoshop or other image processing softwares picture is carried out electronic scanning, each color of colored drawing picture is divided into a special look, export each special look film sheet by laser photocomposing machine.
In the 4th step, according to the position that predefined needs are decorated with the protruding layer of embossment, delineate out the protruding layer pattern of bossage, with the protruding layer of laser photocomposing machine output embossment film sheet with photoshop or other image processing softwares.
The 5th step, with grenadine order number be 120 lines/centimetre the polyester grenadine shine system flat colored drawing pattern half tone, described grenadine is the sefar grenadine of Switzerland's production.
The 6th step, make embossment layer halftone, specific practice is:
1) with grenadine order number be the 27-50 line/centimetre the polyester grenadine shine the system half tone, described grenadine is the sefar grenadine that Switzerland produces.
2) in shining system half tone process, coating sensitization is starched (employed sensitization slurry is Britain autotype plus2000 oiliness sensitization slurry) in the following order:
A, with the screen frame 70-80 ° of placement of tilting, printing surface earlier at three to five sensitization of printing surface coating slurry, at three to five sensitization of the shaving coating slurry that falls, is put into drying baker to half tone again and is dried then outwardly, described bake out temperature is 35--40 ℃;
B, in printing surface coating one to secondary sensitization slurry, then in the shaving coating one that falls to secondary sensitization slurry, again half tone is put into drying baker and dries, described bake out temperature is 35--40 ℃;
C, repeating step b two to four times.
Like this, the sensitization of embossment layer halftone slurry just can reach certain thickness, and the protruding layer of the embossment that prints just can reach suitable thickness.
The 7th step, adopt the flat colored drawing pattern half tone on water transfer printing base stock, to print flat colored drawing pattern, the ceramic paint and the varnish SM80831 that produce with Si Dagao company allocate the printing ink of each color, available full-automatic screen printer with the ink printing of each color to water transfer printing base stock, the back oven dry 40 minutes under 35 ℃ of conditions that finishes of flat colored drawing pattern per pass color printing.
The 8th step, adopt embossment layer halftone on flat colored drawing pattern, to print the protruding layer pattern of embossment, specific practice is:
Colourless translucent milkiness pigment and varnish SM80828 that the name that adopts Si Dagao company to produce earlier is called SC5009 allocate embossment pigment according to 7: 3 weight ratio, and the thermal coefficient of expansion of this pigment and the thermal coefficient of expansion of ceramic plain tire adapt.
The protruding layer pattern of embossment prints at twice, finishes printing the back at every turn and dries 60 minutes under 35 ℃ of conditions, like this, just can make embossed layer reach 80 microns thickness.
The 9th step, adopt front cover oil to cover on above-mentioned flat colored drawing pattern and the protruding layer pattern of embossment, make decal paper for ceramic ware.The explosion-proof front cover oil SM803 that front cover oil will select for use Si Dagao company to produce, like this, when barbecue, just can not ftracture, come off, and can reach the effect of translucent milkiness, the tone of hue of the color of the colored drawing pattern below the protruding layer of embossment is clearly displayed, produce the effect of powder enamel.
The tenth step, decal paper for ceramic ware is immersed in the clear water 1-3 minute, after treating that marble paper glued membrane and base stock break away from, with hand the marble paper picture is pulled out and to be tiled on the porcelain plate, scrape with glue the moisture content under the picture is scraped gently, picture entirely is attached on the porcelain, dries (at least 2 hours) naturally above-mentioned decal paper for ceramic ware is attached on the porcelain.
In the 11 step, porcelain put into cool off naturally after the decoration firing kiln decoration firing and make finished product.The temperature of described decoration firing kiln is set at 750 ℃--and 850 ℃, the decoration firing time is 2.53 hours.
The above only is preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of being done within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. embossment layer halftone preparation method may further comprise the steps:
1) with grenadine order number be the 27-50 line/centimetre the polyester grenadine shine the system half tone;
2) in shining system half tone process, coating sensitization is starched in the following order:
A, with the screen frame 70-80 ° of placement of tilting, printing surface earlier at three to five sensitization of printing surface coating slurry, at three to five sensitization of the shaving coating slurry that falls, is put into drying baker to half tone again and is dried then outwardly;
B, in printing surface coating one to secondary sensitization slurry, then in the shaving coating one that falls to secondary sensitization slurry, again half tone is put into drying baker and dries;
C, repeating step b two to four times.
2. embossment layer halftone preparation method as claimed in claim 1 is characterized in that: described grenadine is the sefar grenadine that Switzerland produces.
3. embossment layer halftone preparation method as claimed in claim 1 is characterized in that: in step 2) in, described bake out temperature is 35--40 ℃.
4. embossment layer halftone preparation method as claimed in claim 1 is characterized in that: employed sensitization slurry is Britain autotype plus 2000 oiliness sensitization slurry.
5. the preparation method of a famille-rose embossment porcelain may further comprise the steps:
1) draws the flat colored drawing pattern of famille-rose embossment porcelain decorative pattern and the position that setting need use the protruding layer of embossment to decorate;
2) make the flat colored drawing pattern half tone;
3) adopt any described preparation method of claim 1 to 4 to make embossment layer halftone;
4) adopt the flat colored drawing pattern half tone on water transfer printing base stock, to print flat colored drawing pattern;
5) adopt embossment layer halftone on flat colored drawing pattern, to print the protruding layer pattern of embossment;
6) adopt front cover oil to cover on above-mentioned flat colored drawing pattern and the protruding layer pattern of embossment, make decal paper for ceramic ware;
7) above-mentioned decal paper for ceramic ware is attached on the porcelain;
8) porcelain is put into after the decoration firing kiln decoration firing cooling naturally and made finished product.
6. the preparation method of famille-rose embossment porcelain as claimed in claim 5 is characterized in that: with grenadine order number be 120 lines/centimetre the polyester grenadine shine system flat colored drawing pattern half tone, described grenadine is the sefar grenadine that Switzerland produces.
7. the preparation method of famille-rose embossment porcelain as claimed in claim 6 is characterized in that: dried 40 minutes under 35 ℃ of conditions after flat colored drawing pattern per pass color printing finishes.
8. the preparation method of famille-rose embossment porcelain as claimed in claim 5 is characterized in that: the name that embossment pigment is produced by Si Dagao company is called the colourless translucent milkiness pigment of SC5009 and varnish SM80828 and forms according to the weight ratio allotment of 7:3.
9. the preparation method of famille-rose embossment porcelain as claimed in claim 8, it is characterized in that: the protruding layer pattern of embossment prints at twice, finishes printing back oven dry 60 minutes under 35 ℃ of conditions at every turn.
10. the preparation method of famille-rose embossment porcelain as claimed in claim 5, it is characterized in that: the temperature of described decoration firing kiln is set at 750 ℃--and 850 ℃, the decoration firing time is 2.5-3 hour.
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| CN 201010113057 CN101804762B (en) | 2010-02-10 | 2010-02-10 | Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain |
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| CN 201010113057 CN101804762B (en) | 2010-02-10 | 2010-02-10 | Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain |
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| CN101804762B CN101804762B (en) | 2013-01-02 |
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| CN101913913A (en) * | 2010-09-14 | 2010-12-15 | 上海高诚艺术包装有限公司 | Method for preparing metal relief decorative porcelain |
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| CN102602216A (en) * | 2012-03-09 | 2012-07-25 | 斯达高瓷艺发展（深圳）有限公司 | Method for manufacturing enamel painted porcelain |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101913913A (en) * | 2010-09-14 | 2010-12-15 | 上海高诚艺术包装有限公司 | Method for preparing metal relief decorative porcelain |
| CN101921139A (en) * | 2010-09-21 | 2010-12-22 | 上海高诚艺术包装有限公司 | Manufacture method of ceramic wine bottle with liquid gold |
| CN101921139B (en) * | 2010-09-21 | 2012-06-27 | 上海高诚艺术包装有限公司 | Manufacture method of ceramic wine bottle with liquid gold |
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| CN103568472A (en) * | 2012-07-26 | 2014-02-12 | 昆山允升吉光电科技有限公司 | Manufacturing method of printing composite screen plate |
| CN102774160A (en) * | 2012-08-13 | 2012-11-14 | 宁波长青家居用品有限公司 | Method for printing water-absorption cup mat |
| CN102774160B (en) * | 2012-08-13 | 2015-04-22 | 宁波长青家居用品有限公司 | Method for printing water-absorption cup mat |
| CN103358795A (en) * | 2013-07-30 | 2013-10-23 | 深圳市斯达高瓷艺有限公司 | Manufacturing method for gold-decorated porcelain with light and shade contrast effect |
| CN103358795B (en) * | 2013-07-30 | 2016-02-24 | 深圳市斯达高瓷艺有限公司 | A kind of preparation method with the gilding porcelain of comparison of light and shade effect |
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| CN103753967B (en) * | 2014-01-06 | 2015-04-22 | 斯达高瓷艺发展（深圳）有限公司 | Process method for manufacturing overglaze color and in-glaze decoration daily procelain ware through laser printing mode |
| CN103980007A (en) * | 2014-06-04 | 2014-08-13 | 福建省德化铭丰金花纸有限公司 | Preparation process of overglazed famille-rose embossed printing product |
| CN103980007B (en) * | 2014-06-04 | 2015-12-09 | 福建省德化铭丰金花纸有限公司 | The manufacture craft of famille-rose embossment printed matter on glaze |
| CN105365422A (en) * | 2015-10-09 | 2016-03-02 | 裴磊 | Embossed decal paper and production technology and application thereof |
| CN105946430A (en) * | 2015-10-14 | 2016-09-21 | 四川省长宁县天成印务有限公司 | Relief decoration firing process |
| CN108274909A (en) * | 2018-01-19 | 2018-07-13 | 上海诚艺包装科技有限公司 | The method that water at low temperature transfers embossment golden flower paper |
| CN109551912A (en) * | 2018-12-06 | 2019-04-02 | 唐山福来瓷科技有限公司 | A kind of ceramic green pasted with high temperature-resistant fires the production technology of two dimensional code or one-dimension code |
| CN114454596A (en) * | 2022-01-07 | 2022-05-10 | 上海秉印玻璃科技有限公司 | Simple glass bottle embossment silk-screen printing plate manufacturing method |
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