CN101786309B - Foaming production line for water tank heat-insulation layers - Google Patents
Foaming production line for water tank heat-insulation layers Download PDFInfo
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- CN101786309B CN101786309B CN 201010125096 CN201010125096A CN101786309B CN 101786309 B CN101786309 B CN 101786309B CN 201010125096 CN201010125096 CN 201010125096 CN 201010125096 A CN201010125096 A CN 201010125096A CN 101786309 B CN101786309 B CN 101786309B
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Abstract
The invention provides a foaming production line for water tank heat-insulation layers. The production line is designed and arranged on an annular track, and is divided into a water tank assembling area, a foaming work area, a foamed-layer curing area and a finished-product unloading area so as to form an automatic production line. The production line is provided with an electronic control mechanism and a foaming agent injection mechanism of the water tank heat-insulation layers; a water tank conveying mechanism and a positioning-locking mechanism are arranged on the annular track of the production line; a foaming worktable and a foamed-layer curing chamber are arranged on the annular track; the middle part of the foaming worktable is provided with a work channel; a side above the worktable is provided with a fixed track; a bracket is movably arranged on the fixed track; a movable control mechanism of an injection head is arranged on the bracket; and the top part of the foaming worktable is provided with a movable line connecting mechanism for controlling wires and liquid conveying pipes. The production line can effectively raise the automatic production level of the work of foaming the water tank heat-insulation layers so as to improve production efficiency, improve product quality, save production raw materials, reduce labor intensity and reduce production cost.
Description
Technical field
The invention belongs to the heat-insulating layer foaming production line technology field of attemperater.
Background technology
The casing of attemperater is divided into three layers of shell, inner bag and the heat-insulation layers between inner bag and shell, and heat-insulation layer is filled with polyurethane foam material and formed.At present, in attemperater manufacturer, the work of filling the water tank foaming heat-insulation layer is to rely on manual mode of operation to finish basically, its course of work is: water tank is fixedly mounted on the support, again that mounted support a dead lift is peripheral to the foaming workbench, operating personnel stand on the workbench, urethane raw is ejected in the shell and the interlayer between the inner bag of water tank with portable spray gun, polyurethane foams in interlayer and forms heat-insulation layer, afterwards through after a while placement, after the slaking of foaming layer nature, support is moved from the work edge of table, the injection work of attemperater blowing agent is finished again.There are a lot of shortcomings in this mode of operation, and the one: in the foaming working site, the carrying of water tank part and support and assembling are frequent, cause the working site very messy, and production efficiency is very low; The 2nd: the injection of operating personnel's hand-guided blowing agent, labour intensity is excessive, and can't accurately control the injection angles of blowing agent, easily cause skewness in the interlayer of blowing agent, foaming layer density less, cause waste product and the defect rate of attemperater too high, the production waste of raw materials is excessive; The 3rd: in the reality of work, during manual injection's blowing agent, injection rate is situation on the high side usually, and unnecessary foam wt is lighter, after cutting at the scene, is scattering into each corner, and easy to clean does not affect health, easily causes potential safety hazard.
Summary of the invention
In prior art, water tank heat-insulation layers foaming working automation degree is low, and continuous production is poor, intensity of workers is large, the foaming layer difficult quality guarantee, and the working site is messy, the problem that has health and potential safety hazard, the invention provides a kind of foaming production line for water tank heat-insulation layers automated production equipment technology, improve the automated production level of water tank heat-insulation layers foaming work, to enhance productivity, improve the quality of products, save raw materials for production, reduce labour intensity, reduce production cost.This production line technology scheme is as follows:
A kind of foaming production line for water tank heat-insulation layers, this Design of Production Line are installed on the circular orbit, are divided into water tank assembly section, foaming workspace, foaming layer slaking district and finished product unload zone, form an automation production flow line.
The blowing agent injecting mechanism of electrical control mechanism and water tank heat-insulation layers is installed on this production line, and electrical control mechanism mainly is comprised of electric cabinet, connecting line and gauge tap, the working condition of control whole production line; The blowing agent injecting mechanism mainly is comprised of storage tank, carrier pipe and the injection head of blowing agent, is used for injecting blowing agent to the water tank interlayer; The location locking mechanism of water tank conveying mechanism and water tank conveying mechanism is installed at the circular orbit of production line, foaming workbench and foaming layer curing chamber are installed on the circular orbit, operating personnel's service aisle is installed at the middle part of foaming workbench, the side of workbench top, trapped orbit is installed, is movably installed with support on the trapped orbit, the movable controlling organization of injection head is installed on the support, at the top of foaming workbench, the movable connecting line mechanism of control electric wire and carrier pipe is installed.
The water tank conveying mechanism is comprised of drive motors, sprocket wheel and transmission chain, sprocket wheel is installed on the circular orbit, and drive motors is connected on the sprocket wheel, drives sprocket rotation, transmission chain is sleeved on the sprocket wheel, sprocket wheel drives the driving chain transmission, and water tank conveying frame is installed on the driving chain, and water tank is fixed on the carriage, the water tank conveying frame below is equipped with wheel, water tank is driven by driving chain, rotates around circular orbit, on the side of water tank conveying frame a locating slot is installed.
The location locking mechanism of water tank conveying mechanism mainly is comprised of position-sensing switch and locking switch, position-sensing switch is installed on the circular orbit of foaming workbench below, locking switch is installed in the opposite of position-sensing switch, a locking head that protracts is arranged on the locking switch, when the water tank conveying frame of finishing assembling is sent to foaming workbench below, location locking mechanism is locked it, in order to carry out accurately blowing agent injection work.
The support of installing on the trapped orbit is comprised of dull and stereotyped and riser two parts, be fixedly connected with by linking arm between two parts, the back side at riser, connector is installed, assembly pulley is installed on the connector, assembly pulley is comprised of BOGEY WHEEL and side wheel, and assembly pulley is sleeved on the trapped orbit, the movable connecting line mechanism that support is used for that the movable controlling organization of injection head is installed and control electric wire and carrier pipe are installed.
The movable controlling organization of injection head forms with vertical mobile controller by moving horizontally control device, moving horizontally control device mainly is comprised of horizontal drive motor, horizontal teeth roller box, horizontal driving gear and horizontal rack, the horizontal drive motor is installed on the horizontal teeth roller box, the horizontal teeth roller box is fixed on the front of riser, the wheel shaft of horizontal teeth roller box extends the back side of riser, horizontal driving gear is installed on the spindle nose, horizontal rack is installed in the below of the upper rail of trapped orbit, and driving gear is meshed with horizontal rack; Drive horizontal driving gear during the horizontal drive electric machine rotation and rotate, by the engagement of horizontal driving gear and horizontal rack, drive whole support and move horizontally at trapped orbit.Vertically mobile device is comprised of vertical drive motors, vertical gear-box, vertical driving gear, montant, montant fixed cover and vertical tooth bar, vertically drive motors is installed on the vertical gear-box, vertically gear-box is fixed on the riser, vertically on the wheel shaft spindle nose of gear-box one side, vertical driving gear is installed, and the montant fixed cover is installed in the front of riser, is movably installed with montant in the montant fixed cover, vertically tooth bar is installed on the montant, and vertically driving gear is meshed with vertical tooth bar; When vertical drive motors rotates, drive vertical driving gear and rotate, by the engagement of vertical driving gear with vertical tooth bar, drive montant and move up and down.
The movable connecting line mechanism of control electric wire and carrier pipe is comprised of horizontal wiring crawler belt and vertical wiring crawler belt, and control electric wire and carrier pipe are fixed in the wiring crawler belt; One end of horizontal wiring crawler belt is fixed on an end of foaming workbench top, and the other end is fixed on a side on the flat board of support, its middle bent, and the below is installed in the crawler belt bracket; Vertically wiring crawler belt one end is fixed on the flat board of support, and the other end is fixed on the montant top of the movable controlling organization of injection head, its middle bent, and both sides are separately installed with retaining frame; Movable connecting line mechanism plays and helps pipe complicated on the production line, the mobile effect of line rule, avoids the damage of pipeline.
The injection head of blowing agent injecting mechanism is installed in the lower end of montant, and the side of injection head is equipped with an inductive head.When montant moved down, inductive head is the injection position of locating injection head accurately, reached the purpose of accurate control, avoided the waste of blowing agent, improved foaming quality.
Description of drawings
Fig. 1 is the plan structure schematic diagram of this production line;
Fig. 2 is the main TV structure schematic diagram of foaming workbench part;
Fig. 3 looks cross-sectional view for the left side of foaming workbench part.
The specific embodiment
Embodiment: such as Fig. 1, Fig. 2 and shown in Figure 3, a kind of foaming production line for water tank heat-insulation layers, this Design of Production Line is installed on the circular orbit, is divided into water tank assembly section, foaming workspace, foaming layer slaking district and finished product unload zone, forms an automation production flow line.
The blowing agent injecting mechanism of electrical control mechanism and water tank heat-insulation layers is installed on this production line, electrical control mechanism is mainly by electric cabinet 14, connecting line 15 and gauge tap 41 form, the blowing agent injecting mechanism is mainly by the storage tank 12 of blowing agent, carrier pipe 13 and injection head 39 form,: a circular orbit 1 also is installed on this production line, the location locking mechanism of water tank conveying mechanism and water tank conveying mechanism is installed on the circular orbit 1, water tank conveying mechanism one side is equipped with water tank conveying frame 5, foaming workbench 10 and foaming layer curing chamber 6 are installed on the circular orbit 1, operating personnel's service aisle 9 is installed at the middle part of foaming workbench 10, the side of workbench 10 tops, trapped orbit 19 is installed, be movably installed with support on the trapped orbit 19, the movable controlling organization of injection head 39 is installed on the support, at the top of foaming workbench 10, the movable connecting line mechanism of control electric wire 15 and carrier pipe 13 is installed.
The water tank conveying mechanism is comprised of sprocket wheel 29, drive motors 2 and transmission chain 28, sprocket wheel 29 is installed on the circular orbit 1, drive motors 2 is connected on the sprocket wheel 29, transmission chain 28 is sleeved on the sprocket wheel 29, water tank conveying frame 5 is installed on the transmission chain 28, water tank conveying frame 5 belows are equipped with wheel 27, on the side of water tank conveying frame 5 locating slot 4 are installed, and water tank 3 is fixed on the carriage 5; The location locking mechanism of water tank conveying mechanism mainly is comprised of position-sensing switch 42 and locking switch 26, position-sensing switch 42 is installed on the circular orbit 1 of foaming workbench 10 belows, locking switch 26 is installed in the opposite of position-sensing switch 42, and a locking head that protracts 25 is arranged on the locking switch 26.
Support is comprised of flat board 11 and riser 16 two parts, is fixedly connected with by linking arm 30 between two parts, at the back side of riser 16, connector 18 is installed, on the connector 18 assembly pulley is installed, assembly pulley is comprised of BOGEY WHEEL 32 and side wheel 33, and assembly pulley is sleeved on the trapped orbit 19.
The movable controlling organization of injection head 39 forms with vertical mobile controller by moving horizontally control device, move horizontally control device mainly by horizontal drive motor 24, horizontal teeth roller box 23, horizontal driving gear 35 and horizontal rack 34 form, horizontal drive motor 24 is installed on the horizontal teeth roller box 23, horizontal teeth roller box 23 is fixed on the front of riser 16, the rotating shaft of horizontal teeth roller box 23 extends the back side of riser 16, horizontal driving gear 35 is installed on the spindle nose, horizontal rack 34 is installed in the below of the upper rail of trapped orbit 19, and horizontal driving gear 35 is meshed with horizontal rack 34; Vertically mobile device is comprised of vertical drive motors 21, vertical gear-box 22, vertical driving gear 37, montant 20, montant fixed cover 38 and vertical tooth bar 36, vertically drive motors 21 is installed on the vertical gear-box 22, vertically gear-box 22 is fixed on the riser 16, vertically on the rotating shaft spindle nose of gear-box 22 1 sides, vertical driving gear 37 is installed, montant fixed cover 38 is installed in the front of riser 16, be movably installed with montant 20 in the montant fixed cover 38, vertically tooth bar 36 is installed on the montant 20, and vertically driving gear 37 is meshed with vertical tooth bar 36.
The movable connecting line mechanism of control electric wire and carrier pipe is comprised of horizontal wiring crawler belt 8 and vertical wiring crawler belt 17, and control electric wire 15 and carrier pipe 13 are fixed in the wiring crawler belt; One end of horizontal wiring crawler belt 8 is fixed on an end of foaming workbench 10 tops, and the other end is fixed on flat board 11 1 sides of support, its middle bent, and the below is installed on the crawler belt bracket 7; Vertically wiring crawler belt 17 1 ends are fixed on the flat board 11 of support, and the other end is fixed on montant 20 tops of the movable controlling organization of injection head 39, its middle bent, and its both sides are separately installed with retaining frame 31.
The injection head 39 of blowing agent injecting mechanism is installed in the lower end of montant 20, and the side of injection head 39 is equipped with an inductive head 40.
Claims (6)
1. foaming production line for water tank heat-insulation layers, the blowing agent injecting mechanism of electrical control mechanism and water tank heat-insulation layers is installed on this production line, electrical control mechanism is mainly by electric cabinet (14), control electric wire (15) and gauge tap (41) form, the blowing agent injecting mechanism is mainly by the storage tank (12) of blowing agent, carrier pipe (13) and injection head (39) form, it is characterized in that: a circular orbit (1) also is installed on this production line, the location locking mechanism of water tank conveying mechanism and water tank conveying mechanism is installed on the circular orbit (1), water tank conveying mechanism one side is equipped with water tank conveying frame (5), foaming workbench (10) and foaming layer curing chamber (6) are installed on the circular orbit (1), operating personnel's service aisle (9) is installed at the middle part of foaming workbench (10), the side of workbench (10) top, trapped orbit (19) is installed, trapped orbit is movably installed with support on (19), the movable controlling organization of injection head (39) is installed on the support, at the top of foaming workbench (10), the movable connecting line mechanism of control electric wire (15) and carrier pipe (13) is installed.
2. foaming production line for water tank heat-insulation layers as claimed in claim 1, it is characterized in that: the water tank conveying mechanism is by sprocket wheel (29), drive motors (2) and transmission chain (28) form, sprocket wheel (29) is installed on the circular orbit (1), drive motors (2) is connected on the sprocket wheel (29), transmission chain (28) is sleeved on the sprocket wheel (29), water tank conveying frame (5) is installed on the transmission chain (28), water tank conveying frame (5) below is equipped with wheel (27), on the side of water tank conveying frame (5) locating slot (4) is installed, water tank (3) is fixed on the carriage (5); The location locking mechanism of water tank conveying mechanism mainly is comprised of position-sensing switch (42) and locking switch (26), position-sensing switch (42) is installed on the circular orbit (1) of foaming workbench (10) below, locking switch (26) is installed in the opposite of position-sensing switch (42), and a locking head that protracts (25) is arranged on the locking switch (26).
3. foaming production line for water tank heat-insulation layers as claimed in claim 2, it is characterized in that: support is comprised of dull and stereotyped (11) and riser (16) two parts, be fixedly connected with by linking arm (30) between two parts, the back side in riser (16), connector (18) is installed, connector is equipped with assembly pulley on (18), and assembly pulley is comprised of BOGEY WHEEL (32) and side wheel (33), and assembly pulley is sleeved on the trapped orbit (19).
4. foaming production line for water tank heat-insulation layers as claimed in claim 3, it is characterized in that: the movable controlling organization of injection head (39) forms with vertical mobile controller by moving horizontally control device, move horizontally control device mainly by horizontal drive motor (24), horizontal teeth roller box (23), horizontal driving gear (35) and horizontal rack (34) form, horizontal drive motor (24) is installed on the horizontal teeth roller box (23), horizontal teeth roller box (23) is fixed on the front of riser (16), the rotating shaft of horizontal teeth roller box (23) extends the back side of riser (16), horizontal driving gear (35) is installed on the spindle nose, horizontal rack (34) is installed in the below of the upper rail of trapped orbit (19), and horizontal driving gear (35) is meshed with horizontal rack (34); Vertically mobile controller is by vertical drive motors (21), vertical gear-box (22), vertical driving gear (37), montant (20), montant fixed cover (38) and vertical tooth bar (36) form, vertically drive motors (21) is installed on the vertical gear-box (22), vertically gear-box (22) is fixed on the riser (16), vertically on the rotating shaft spindle nose of gear-box (22) one sides, vertical driving gear (37) is installed, montant fixed cover (38) is installed in the front of riser (16), be movably installed with montant (20) in the montant fixed cover (38), vertically tooth bar (36) is installed on the montant (20), and vertically driving gear (37) is meshed with vertical tooth bar (36).
5. foaming production line for water tank heat-insulation layers as claimed in claim 4, it is characterized in that: the movable connecting line mechanism of control electric wire (15) and carrier pipe (13) is comprised of horizontal wiring crawler belt (8) and vertical wiring crawler belt (17), and control electric wire (15) and carrier pipe (13) are fixed in the wiring crawler belt; One end of horizontal wiring crawler belt (8) is fixed on an end of foaming workbench (10) top, and the other end is fixed on flat board (11) one sides of support, its middle bent, and the below is installed on the crawler belt bracket (7); Vertically wiring crawler belt (17) one ends are fixed on the flat board (11) of support, and the other end is fixed on montant (20) top of the movable controlling organization of injection head (39), its middle bent, and its both sides are separately installed with retaining frame (31).
6. foaming production line for water tank heat-insulation layers as claimed in claim 5, it is characterized in that: the injection head of blowing agent injecting mechanism (39) is installed in the lower end of montant (20), and the side of injection head (39) is equipped with an inductive head (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010125096 CN101786309B (en) | 2010-03-11 | 2010-03-11 | Foaming production line for water tank heat-insulation layers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010125096 CN101786309B (en) | 2010-03-11 | 2010-03-11 | Foaming production line for water tank heat-insulation layers |
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| Publication Number | Publication Date |
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| CN101786309A CN101786309A (en) | 2010-07-28 |
| CN101786309B true CN101786309B (en) | 2013-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010125096 Expired - Fee Related CN101786309B (en) | 2010-03-11 | 2010-03-11 | Foaming production line for water tank heat-insulation layers |
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| CN102126272B (en) * | 2010-12-07 | 2013-06-19 | 张家港力勤机械有限公司 | Mobile polyurethane high-pressure foaming machine |
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| CN104476712B (en) * | 2014-11-26 | 2016-08-31 | 浙江海洋学院 | A kind of foam device of solar water heater water tank |
| CN104816424B (en) * | 2015-04-24 | 2017-01-18 | 云南省玉溪市太标太阳能设备有限公司 | Solar water tank heat insulation layer double-station foaming production line |
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| CN106064437B (en) * | 2016-06-21 | 2018-03-13 | 芜湖贝斯特新能源开发有限公司 | Solar water heater water tank foaming lidding line |
| CN106003529B (en) * | 2016-06-21 | 2018-03-09 | 芜湖贝斯特新能源开发有限公司 | Heat storage water tank foam device |
| CN106626215A (en) * | 2017-02-19 | 2017-05-10 | 盐城市隆祥机械制造厂 | Seat headrest foaming production line |
| CN111086846B (en) * | 2019-12-19 | 2021-06-04 | 深圳市威兴工业设备有限公司 | Intelligent refrigerator box body foaming conveying line and production method thereof |
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Patent Citations (6)
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| CN101786309A (en) | 2010-07-28 |
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Granted publication date: 20130102 Termination date: 20140311 |