CN101774191A - Bamboo fiber bundle plywood production technology - Google Patents

Bamboo fiber bundle plywood production technology Download PDF

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Publication number
CN101774191A
CN101774191A CN201010120712A CN201010120712A CN101774191A CN 101774191 A CN101774191 A CN 101774191A CN 201010120712 A CN201010120712 A CN 201010120712A CN 201010120712 A CN201010120712 A CN 201010120712A CN 101774191 A CN101774191 A CN 101774191A
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bamboo
fiber bundle
plywood
bamboo fiber
hot pressing
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CN101774191B (en
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陈琳
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NANTONG GREAT WALL DECORATIVE WOOD PRODUCTS MANUFACTURING Co Ltd
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  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)

Abstract

The invention relates to a bamboo fiber bundle plywood production technology, which comprises the following production steps: obtaining fresh bamboo raw material, removing green, splitting, removing yellow, bamboo joints and diaphragms, rolling, obtaining bundle bamboo long fiber, drying, cutting, gumming, drying, forming and paving, hot pressing, longitudinally and transversely sawing, checking, trimming plywood sides, rechecking and accepting and warehousing finish product. The technology is simple, the utilization ratio of the bamboo material is high, the production cost is low, the internal bonding strength of the produced bamboo plywood is higher, the production density is adjustable, the plywood surface strength is high, the bamboo fiber bundle plywood can be widely used as building templates, carriage bottom plates, decoration materials, furniture materials and the like, and the bamboo fiber bundle plywood is a high-performance building decoration engineering material.

Description

A kind of bamboo fiber bundle plywood production technology
Technical field
The present invention relates to a kind of bamboo fiber bundle plywood production technology, belong to the glued board manufacturing technology that wood-based panel industry is produced.
Background technology
China's bamboo timber resource is very abundant, widelys popularize the love green activity that conserves forests at present, and the short bamboo timber resource of growth cycle has just become the alternative materials of national saving timber resources naturally.Yet the bamboo plywood of producing on the market is most of because the reason of technology makes that the utilization rate of bamboo wood is not high at present, and wastage is big.But also because the reason of production technology makes that the manufacturing density of bamboo plywood is big, almost can't adopt the mode process operation of ailing, thereby almost can't use aspect the civilian household, can only be used for the low-grade environment for use of building template class mostly, the bamboo plywood of Sheng Chaning also causes because production cost is high on construction market and lacks competitive advantage like this.
Traditional bamboo plywood adopts establishment bamboo mat or establishment bamboo curtain splint earlier earlier mostly, then bamboo mat or bamboo curtain splint is obtained bamboo plywood by modes such as the hot pressing of mating formation.Such technology manual operations is many, and complex process under the efficient, and is difficult to the control quality on the thickness uniformity of bamboo mat bamboo curtain splint, thereby has also directly had influence on the inherence and the plate face quality of finished product bamboo plywood.Numerous and diverse increase that also causes bamboo plywood raw materials for production costs of operation, the competition inferior position on the market has embodied already.For example: patent of invention CN1020319 discloses a kind of manufacture method of bamboo plywood, adopting the big footpath mao bamboon of diameter 〉=50 millimeter is raw material, through inside and outside ring of past, subdivision, poach, wax operations such as flattening, planing operation, dryness finalization, the gluing pressing plate again that boils, pressurizes; Patent of invention CN1037295 discloses a kind of bamboo glue Manufacturing Methods of Build-up PCB, and bamboo is cutd open behind the thin bamboo strip, oven dry, the impregnation superimposed press plates again; Patent of invention CN1093314 discloses a kind of production method of bamboo plywood, and bamboo is hacked, selects, knits behind curtain, drying, the impregnation pressing plate again; Above patent all exists aforesaid defective.
In addition, patent of invention CN1387981A discloses a kind of production process of recombined bamboo-gluing board, it is raw material with the bamboo wood, produce glued board through blocking, roll operations such as processing, drying, impregnation, drying, assembly, hot pressing, but,, so just make the bonding quality of glued board significant problem can occur because this method is not removed ring inner septum and tabasheer, also have it coldly to advance the cold heat pressing process that goes out and also can make energy resource consumption excessive, cause the too high problem of production cost.Bamboo fibre diameter after this technology rolls its assembling mat formation describe in as can be known the footpath of its bamboo fibre enclose excessive, the abundant filling of the layout again of fibr tissue and gap when being unfavorable for pressing plate.Patent of invention CN101186046A discloses a kind of bamboo laminated plate and processing method thereof, its processing method is: roll, drying, impregnation, drying, laminate are laid, the pressing curing process, this patent exists destroying most the significant deficiency that bonding surf green, tabasheer, the ring inner septum of gummed all do not removed, can have a strong impact on the gummed adhesive strength of glued board equally, can make product have great hidden danger of quality.
Summary of the invention
At the prior art above shortcomings, the purpose of this invention is to provide that a kind of glued board adjustable density, inner adhesive strength are higher, technology simple, the bamboo fiber bundle plywood production technology at the bottom of the production cost.
The object of the present invention is achieved like this: a kind of bamboo fiber bundle plywood production technology, and it comprises following production stage:
1) the bright bamboo of getting the raw materials ready-purchase is got the raw materials ready by certain specification length;
2) remove the bright bamboo of green grass or young crops-removal surface surf green;
The bright bamboo of 3) analysing-will go behind the green grass or young crops is used cuing open in order to subsequent handling;
4) remove Huang and go ring barrier film-removal to cut open the tabasheer and the ring membrane portions of the bright bamboo internal layer in back;
5) the bright bamboo after roll-in press-will be gone green grass or young crops, removes Huang and be removed the ring barrier film makes the bamboo piece become bamboo fiber bundle by the squeezing of roll-in crusher;
6) dry-bamboo fiber bundle is dried to moisture content below 10%;
7) block-with dried bamboo fiber bundle according to the length and width size of glued board respectively cross cut saw become corresponding two kinds of specification length;
8) impregnation-bamboo fiber bundle with two kinds of different lengths is put in impregnation pond impregnation respectively;
9) dry-remove the unnecessary glue amount of bamboo fiber bundle behind the impregnation, carry out drying then to get rid of in the glue moisture and glue is done with fixed attention;
10) moulding mat formation-with the dried two kinds of bamboo fiber bundles of applying glue according to a kind of specification evenly tiling for longitudinal layer, another kind of specification evenly tiling for transverse layers and in length and breadth the mode of cross lamination be tiled in and form the plate embryo above the hot pressing tabula rasa, plate flake thickness degree is a final product thickness;
11) the plate embryo after the hot pressing-moulding of will mating formation is sent into hot press, carries out hot pressing according to the hot pressing requirement of plywood production.
The described the 5th) equipment-roll-in crusher of pressing of step roll-in mainly by three pairs totally six rollers constitute, every two rollers up and down constitute a pair of; By the sequencing that bamboo wood passes through, first pair of guide reel for guiding the bamboo wood end to enter by rational direction; Second pair of pressure roller for originally bamboo wood is squeezed, roll surface is the cutting shape on this roller; The 3rd pair is the adjustment roller that the bamboo fibre situation that pressure roller come out is adjusted, and roll surface is the cutting shape on this roller; Three pair rollers are followed successively by by the spacing size ordering of two rollers up and down: guide reel, pressure roller and adjustment roller.
The described the 11st) step hot pressing adopts heat to advance the mode that heat goes out, and hot press pressure is the 6-11 MPa, and hot pressing temperature 125-140 ℃, hot pressing time 10-20 minute.
This method technology is simple, utilization rate of bamboo is high, production cost is low, the bamboo plywood that produces has that the inner adhesive strength of glued board is higher, production density is adjustable, plate face intensity advantages of higher, can be widely used as building template, platform floor, ornament materials, furniture woods etc., be a kind of building decoration engineering material of function admirable.
The specific embodiment
The invention will be further described below in conjunction with the specific embodiment.
Bamboo raw material of the present invention is selected Mianzhu or the bamboo with extensive industrial processes production meaning for use, or other produce for the big bamboo class of amount, its production felling cycle, footpath is enclosed etc. the requirement of not use aspect.Its concrete steps are:
1, the bright bamboo of getting the raw materials ready-purchase is got the raw materials ready by certain specification length;
2, go green grass or young crops-bright bamboo raw material to remove bright bamboo surface surf green by removing blue or green machinery;
Bamboo wood goes blue or green process can be divided into manual the removal and mechanical the removal: the manual removal with the artificial manual small machineries such as plane, mill, brush of handing removed the surf green on bamboo wood surface; Machinery is removed with mechanical drive mode the bamboo raw material is removed surperficial surf green by the plane brush device of rotation in groups.
3, analyse-will go bright bamboo behind the green grass or young crops to cuing open in order to going yellow operation to use; The anatomy mode use bamboo dissecting machine of bamboo wood will go the bamboo wood behind the surf green to dissect half-and-half.
4, remove Huang and remove ring barrier film-will remove the tabasheer and the ring barrier film of its internal layer to the bright bamboo after cuing open;
Bamboo wood goes yellow process can be divided into manual remove and machinery is removed dual mode: the manual removal with artificial hand-held ring barrier film and the tabasheer of the outside of belly in the manual small machinery removal bamboo wood such as brush, cut; Bamboo raw material after the machinery removal will be dissected with mechanical drive mode is sent into except that the ring membrane apparatus respectively and is removed tabasheer equipment, to remove the ring barrier film and the tabasheer on abdomen surface in the bamboo wood.
It is bonding that surf green material, ring inner septum and tabasheer material can have a strong impact on gummed, therefore need get rid of in advance, and the back moulding is mated formation and the hot pressing quality to improve.
5, roll-in press-will go green grass or young crops to remove Huang and remove the ring barrier film after the squeezing of bright bamboo by the roll-in crusher, the bamboo piece becomes long fibre pencil attitude;
Remove the raw material after green grass or young crops removes Huang, deliver into high-power pressure roller (up-down rollers) by transmission device, make the bamboo material that comes out by roll-in become along the continuous state of length of bamboo fibre direction maintenance continuity, the arranged radially of bamboo wood produces destructiveness and tears, make the bamboo fibre diameter minimize, the bamboo raw material does not constantly destroy the tangent plane end then to become irregular thin brush shape----is that the bamboo piece becomes bamboo fiber bundle with regard to becoming to arrange along machine direction like this.
Pressure roller of the present invention are combined type, and every two rollers up and down are a pair of, this pressure roller device totally three pairs be one group, first pair be guide reel, effect is to guide the bamboo wood initial part up and down by the progressive importing of rational direction; Second pair is pressure roller, this roller wherein on the certain cutting shape of roll surface band, effect is under the effect of squeezing the arrangement of bamboo fibre to be continued continuous state by the vertical maintenance along the bamboo fibre direction, transversely arranged generation destructiveness is torn; The 3rd pair is fibrous adjustment roller, and roll surface has the cutting shape equally on this roller, and effect is to adjust second pair of bamboo fibre situation that pressure roller come out, and makes that the fiber footpath is finer and closely woven and even.Every pair roller two roller spacings are followed successively by: the roll spacing of first pair of guide reel maximum, second pair of pressure roller is taken second place, the 3rd pair of adjustment roller roll spacing minimum.
6, dry-in time bamboo macrofiber is dried to moisture content below 10%;
7, block-with bamboo fiber bundle respectively according to the length and width size of glued board respectively cross cut saw become corresponding two kinds of specification length;
For example 1220 * 2440 glued board just needs cross cut saw to become 1220 and 2,440 two kinds of specification length.During actual cross cut saw, length can suitably be amplified, and perhaps formulates saw according to the technology actual conditions and cuts a length.
8, impregnation-respectively the loose tired bundle of the bamboo macrofiber of two kinds of different lengths is put in impregnation pond impregnation; Superior and high cyanurotriamide modified glue or the phenolic resin modified glue of cost performance of the actual use of the present invention water resistance, and the more superior glue kind of other cost performances.This operation can ensure that bamboo fiber bundle is subjected to the even of colloidality and ensure that the arrangement of fibre bundle is regular not disorderly.
9, dry-remove the unnecessary glue amount of bamboo macrofiber behind the impregnation, enter Fourdrinier type drying machine then and carry out drying to get rid of in the glue moisture and glue is done with fixed attention;
This operation can be traditional the mode of dripping of hanging get rid of unnecessary sizing material, also can utilize to dry machinery to improve the saving degree and the operating efficiency of sizing material.
10, moulding mat formation-with the dried two kinds of bamboo fiber bundles of applying glue according to a kind of specification evenly tiling for longitudinal layer, another kind of specification evenly tiling for transverse layers and in length and breadth the mode of cross lamination be tiled in and form the plate embryo above the hot pressing tabula rasa, plate flake thickness degree is a final product thickness; If film coated plate needs when then producing soaking bond paper with tabula rasa contact-making surface layer overlay;
11, hot pressing-thick plate embryo of the moulding of will mating formation is sent into hot press, is carried out hot pressing according to the hot pressing program of plywood production.Hot-in and hot-out process is adopted in hot pressing, reduces the consumption of energy consumption more, and hot press pressure is the 6-11 MPa, and hot pressing temperature 125-140 ℃, hot pressing time 10-20 minute.
Subsequent technique is the conventional treatment of product.
12, vertical-horizontal saw cutting-with the glued board after hot-forming carries out in length and breadth according to the product specification size and the cutting of standard angle;
13, the glued board after checking-cutting is tested;
14, edges of boards are modified and are handled-glued board is done the modification processing at edge;
15, go-on-go is checked and accepted-letter sorting of glued board finished product is sorted out;
16, finished product warehouse-in-finished product packaging and warehousing.
Overall flow of the present invention is: bright bamboo raw material--removes surf green and--analyses that--removing tabasheer, remove the ring barrier film,------drying--blocks that--impregnation----moulding is mated formation, and--------vertical-horizontal saw cutting modify to be handled--go-on-go examinations---finished product and put in storage drying in check in hot pressing by edges of boards to the pencil bamboo macrofiber in the roll-in press for extracting juice.
Bamboo plywood with this method manufacturing has a bit a lot: the utilization rate of bamboo height, physical and mechanical property is good, the material homogeneous texture is closely knit, the glued board adjustable density, the gummed bonding quality of glued board is higher, processing characteristics is more superior, the scope of application is more wide, be in one's hands nail performance and striking of the bamboo plywood that density is suitable is followed closely and can be reached consistent with widely used home decoration block board, rotary-cut wood plywood on the performance fully, is a kind of sheet that can extensively be suitable for industries such as building, furniture, decoration.This bamboo plywood can become broad-spectrum all kinds of life home decoration plate of material by various plate face treatment process.

Claims (3)

1. bamboo fiber bundle plywood production technology, it is characterized in that: it comprises following production stage:
1) the bright bamboo of getting the raw materials ready-purchase is got the raw materials ready by certain specification length;
2) remove the bright bamboo of green grass or young crops-removal surface surf green;
The bright bamboo of 3) analysing-will go behind the green grass or young crops is used cuing open in order to subsequent handling;
4) remove Huang and go ring barrier film-removal to cut open the tabasheer and the ring membrane portions of the bright bamboo internal layer in back;
5) the bright bamboo after roll-in press-will be gone green grass or young crops, removes Huang and be removed the ring barrier film makes the bamboo piece become bamboo fiber bundle by the squeezing of roll-in crusher;
6) dry-bamboo fiber bundle is dried to moisture content below 10%;
7) block-with dried bamboo fiber bundle according to the length and width size of glued board respectively cross cut saw become corresponding two kinds of specification length;
8) impregnation-bamboo fiber bundle with two kinds of different lengths is put in impregnation pond impregnation respectively;
9) dry-remove the unnecessary glue amount of bamboo fiber bundle behind the impregnation, carry out drying then to get rid of in the glue moisture and glue is done with fixed attention;
10) moulding mat formation-with the dried two kinds of bamboo fiber bundles of applying glue according to a kind of specification evenly tiling for longitudinal layer, another kind of specification evenly tiling for transverse layers and in length and breadth the mode of cross lamination be tiled in and form the plate embryo above the hot pressing tabula rasa, plate flake thickness degree is a final product thickness;
11) the plate embryo after the hot pressing-moulding of will mating formation is sent into hot press, carries out hot pressing according to the hot pressing requirement of plywood production.
2. bamboo fiber bundle plywood production technology according to claim 1 is characterized in that: the described the 11st) step hot pressing adopts heat to advance the mode that heat goes out, and hot press pressure is the 6-11 MPa, and hot pressing temperature 125-140 ℃, hot pressing time 10-20 minute.
3. bamboo fiber bundle plywood production technology according to claim 1 and 2 is characterized in that: the described the 5th) equipment-roll-in crusher of pressing of step roll-in mainly by three pairs totally six rollers constitute, every two rollers up and down constitute a pair of; By the sequencing that bamboo wood passes through, first pair of guide reel for guiding the bamboo wood end to enter by rational direction; Second pair of pressure roller for originally bamboo wood is squeezed, roll surface is the cutting shape on this roller; The 3rd pair is the adjustment roller that the bamboo fibre situation that pressure roller come out is adjusted, and roll surface is the cutting shape on this roller; Three pair rollers are followed successively by by the spacing size ordering of two rollers up and down: guide reel, pressure roller and adjustment roller.
CN 201010120712 2010-03-09 2010-03-09 Bamboo fiber bundle plywood production technology Active CN101774191B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102172932A (en) * 2011-03-17 2011-09-07 薛志成 Method for manufacturing bamboo wood whole-piece assembly and bamboo composite material
CN102335936A (en) * 2011-09-28 2012-02-01 浙江农林大学 Method for preparing bamboo curtain plywood formwork
CN102848440A (en) * 2011-07-01 2013-01-02 赵星 Improvement of manufacturing method of recombined bamboo floor blank
CN103029177A (en) * 2012-12-30 2013-04-10 南京林业大学 Soaking compression restructuring artificial board and method for producing same
CN103770167A (en) * 2014-01-20 2014-05-07 仁化县奥达胶合板有限公司 Manufacturing technique of bamboo bundle plywood
CN104960062A (en) * 2015-07-02 2015-10-07 柳州隆泰竹业有限公司 Recombined bamboo floor manufacturing method
CN105189065A (en) * 2013-03-06 2015-12-23 苏黎世联邦理工学院 Bamboo composite material for structural applications and method of fabricating the same
CN106042136A (en) * 2016-07-27 2016-10-26 浙江佳禾竹业科技有限公司 Grinding and tabasheer removing method for bamboo and production method for outdoor heavy bamboo boards
CN107088938A (en) * 2017-05-08 2017-08-25 贵港市鑫宏木业有限公司 A kind of production method of fire-retardant bamboo plywood

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1387981A (en) * 2002-05-24 2003-01-01 浙江省林业科学研究院 Production process of recombined bamboo-gluing board
CN101186046A (en) * 2007-11-26 2008-05-28 杨明杰 Bamboo laminated plate and its processing method
CN101491911A (en) * 2008-01-21 2009-07-29 杨明杰 Bamboo fiber grinding device
CN201399819Y (en) * 2009-04-09 2010-02-10 上海缘竹实业有限公司 Bamboo skin scraping, inner wall treatment and roller compaction combined operation device
CN101642923A (en) * 2008-08-08 2010-02-10 仇峰 Method for manufacturing bamboo macrofiber composite material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1387981A (en) * 2002-05-24 2003-01-01 浙江省林业科学研究院 Production process of recombined bamboo-gluing board
CN101186046A (en) * 2007-11-26 2008-05-28 杨明杰 Bamboo laminated plate and its processing method
CN101491911A (en) * 2008-01-21 2009-07-29 杨明杰 Bamboo fiber grinding device
CN101642923A (en) * 2008-08-08 2010-02-10 仇峰 Method for manufacturing bamboo macrofiber composite material
CN201399819Y (en) * 2009-04-09 2010-02-10 上海缘竹实业有限公司 Bamboo skin scraping, inner wall treatment and roller compaction combined operation device

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102172932A (en) * 2011-03-17 2011-09-07 薛志成 Method for manufacturing bamboo wood whole-piece assembly and bamboo composite material
CN102172932B (en) * 2011-03-17 2013-07-17 薛志成 Method for manufacturing bamboo composite material
CN102848440A (en) * 2011-07-01 2013-01-02 赵星 Improvement of manufacturing method of recombined bamboo floor blank
CN102335936A (en) * 2011-09-28 2012-02-01 浙江农林大学 Method for preparing bamboo curtain plywood formwork
CN103029177A (en) * 2012-12-30 2013-04-10 南京林业大学 Soaking compression restructuring artificial board and method for producing same
CN105189065A (en) * 2013-03-06 2015-12-23 苏黎世联邦理工学院 Bamboo composite material for structural applications and method of fabricating the same
US10087630B2 (en) 2013-03-06 2018-10-02 Eidgenoessische Technische Hochschule Zurich (Swiss Federal Institute Of Technology Zurich) Bamboo composite material for structural applications and method of fabricating the same
CN103770167A (en) * 2014-01-20 2014-05-07 仁化县奥达胶合板有限公司 Manufacturing technique of bamboo bundle plywood
CN104960062A (en) * 2015-07-02 2015-10-07 柳州隆泰竹业有限公司 Recombined bamboo floor manufacturing method
CN106042136A (en) * 2016-07-27 2016-10-26 浙江佳禾竹业科技有限公司 Grinding and tabasheer removing method for bamboo and production method for outdoor heavy bamboo boards
CN107088938A (en) * 2017-05-08 2017-08-25 贵港市鑫宏木业有限公司 A kind of production method of fire-retardant bamboo plywood

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