CN103692534B - Gluing method for sliced bamboo man-made bamboo tea set - Google Patents
Gluing method for sliced bamboo man-made bamboo tea set Download PDFInfo
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- CN103692534B CN103692534B CN201310726123.9A CN201310726123A CN103692534B CN 103692534 B CN103692534 B CN 103692534B CN 201310726123 A CN201310726123 A CN 201310726123A CN 103692534 B CN103692534 B CN 103692534B
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Abstract
The invention relates to a gluing method for a sliced bamboo man-made bamboo tea set. The gluing method comprises the following steps: (1) selecting at least six layers of sliced bamboo to be glued; (2) pretreating the sliced bamboo: a, storing the sliced bamboo; b, cutting the sliced bamboo; (3) gluing: a, gumming: uniformly gunning the surface of the sliced bamboo; b, assembling: gluing the sliced bamboo in accordance with a symmetry principle; c, compressing: compressing by adopting a hot-press approach; d, after-treatment: after hot press, checking the gluing quality of the sliced bamboo immediately. According to the gluing method, the situation that the application of the sliced bamboo is limited to veneer overlaying is changed, and attractive bamboo tea sets of various specifications are produced by adopting specific assembling and hot pressing processes via a surface adhesive gluing technology, thereby solving the problems of processing of bamboo tea sets according to the size of original bamboo, non-uniform sizes of products and difficulty in matching with ceramic and glass tea sets, meeting various market demands, and achieving a wide market prospect.
Description
Technical field
The present invention relates to a kind of sliced bamboo bamboo man-made bamboo tea set processing method.
Background technology
Sliced bamboo surface lining is also known as bamboo thin slice, or bamboo skin, or meagre bamboo, or bamboo slicing pieces, with high-quality bamboo for raw material, environment-friendly adhesive group is adopted to be pressed into bamboo side, and use unique bamboo wood softening technology to carry out sofening treatment to bamboo wood, bamboo side after softening is only the Bao Zhupi of (0.25mm ~ 1.5mm) again through the planing equipment of advanced person and the thickness of processes, there is density high, good toughness, indeformable, not dry and cracked, wear-resisting, corrosion-resistant and durable feature, it is a kind of novel environmental protection face decoration material, be widely used in Furniture manufacturing and interior decoration.
Bamboo skin, bamboo slicing surface lining not only have the natural bamboo line of bamboo, graceful simple texture, and product quality can compare favourably with the thin skin of other rare tree completely.Bamboo slicing surface lining can be widely used in the veneer of all kinds of dalle, as furniture, cabinet, ceiling, wallboard etc.In existing product, bamboo tea set can only be processed according to the size of former bamboo, and the product produced is not of uniform size, is difficult to support the use with pottery, tea glass.
Summary of the invention
The present invention is directed to above-mentioned prior art Problems existing and make improvement, namely technical problem to be solved by this invention is to provide a kind of sliced bamboo bamboo man-made bamboo tea set processing method, can produce according to the specification of different pottery, tea glass, cost performance is high, has wide market prospects.
In order to solve the problems of the technologies described above, technical scheme of the present invention is: a kind of sliced bamboo bamboo man-made bamboo tea set processing method, is characterized in that, carry out according to the following steps: (1) selects at least 6 layers of sliced bamboo to be glued; (2) pretreatment of sliced bamboo: a, sliced bamboo are preserved: sliced bamboo divides pile to stack and natural drying by slicing order, and indicates the number of plies of sliced bamboo, size and thickness; Cutting of b, sliced bamboo cuts: require sliced bamboo to carry out ruling, shearing or sawing according to tea set part dimension and bamboo line, and removing defect part, is cut into the specification of requirement; (3) wet combining technique is adopted to carry out sticker to pretreated sliced bamboo: a, gluing: to carry out uniform gluing with the four rollers glue spreader of band Extruded roller to sliced bamboo surface, glue spreader is the rubber rollers of not with groove, when sliced bamboo thickness is less than or equal to 0.4 mm, the glue-spread of adhesive is 110 ~ 120g/m
2, when sliced bamboo thickness is greater than 0.4 mm, the glue-spread of adhesive is 120-150g/m
2, the sliced bamboo after gluing displays 30 minutes; B, assembly: during sliced bamboo sticker, observe symmetry principle; C, glue laminated: pressure sintering is adopted to sliced bamboo tea set; D, post-processed: after hot pressing, check sliced bamboo sticker quality immediately, the variable color that oxalic acid solution with 2% ~ 3% or wipes of alcohol produce because of tannin and iron ion action except sliced bamboo surface, and remove sliced bamboo surface and oil contaminant with alcohol or ether, after the release of sliced bamboo sticker, carry out thermal reactor and put more than 24h, then use the abrasive band of 180 ~ No. 240 to carry out deburring sanding to sliced bamboo.
Further, the sliced bamboo described in step (1) adopts following technique to make: a, bamboo block processed: by some congruent set well-thought-out plan blocks that pressurizes after pretreated true qualities or the applying glue of charing bamboo chip; B, bamboo side processed: by integrated bamboo block pressure impregnating, dry tack free after dryer sizing, pressurization lamination well-thought-out plan side; C, slicing: be 0 ~ 45 ° by the blade of slicing cutter and bamboo wood bamboo line angular separation and slicing is carried out to bamboo side, after drying sliced bamboo.
Further, in step (1), the thickness of outermost layer sliced bamboo and innermost layer sliced bamboo is all less than the thickness of intermediate layer sliced bamboo, in the sliced bamboo of intermediate layer, ecto-entad has two-layer sliced bamboo should choose surf green ground floor and the second layer respectively, and the bamboo strip of this two-layer sliced bamboo is arranged towards outermost layer direction.
Further, in step (2), the apotheca of sliced bamboo is shady and cool dry, temperature is below 5 DEG C, relative humidity is 60%, makes sliced bamboo moisture content lower than 12%, and direct sunlight will be avoided in the apotheca of sliced bamboo to cause sliced bamboo variable color, winter encapsulates sliced bamboo with polyvinyl chloride film, summer sliced bamboo is put into freezer keeping, thickness is that the sliced bamboo of 0.5 below mm does not need drying, and moisture content remains on less than 12%.
Further, sliced bamboo is processed in a pile in step (2), and when sliced bamboo is cut and cut, first band is cut and cut, then rift grain is cut and cut, and cuts the sliced bamboo edge after cutting and keeps straight.
Further, the adhesive proportioning that in step (3), gluing adopts is the polyvinyl acetate milky white adhesive of 7 parts and the urea-formaldehyde resin adhesive of 3 parts, and add the filler of curing agent and 10% ~ 25%, sliced bamboo double spread in intermediate layer during gluing, top layer sliced bamboo single spreading.
Further, described adhesive also can add the pigment hiding sliced bamboo color.
Further, the symmetry principle in step (3) and outermost layer all should be consistent with moisture content with the thickness of innermost layer, and outermost layer bamboo line direction is longitudinally, and innermost layer bamboo line direction is laterally, each layer sliced bamboo sticker bamboo line direction arranged crosswise in length and breadth.
Further, external pressurized in cylinder high accuracy multidaylight press is adopted during hot pressing in step (3), mould answers polishing to electroplate, and each layer sliced bamboo should align, during pressurization in press, pressure increase is unsuitable too fast, must not close more than 2 minutes from boosting to, hot pressing temperature is 130 ~ 140 DEG C, and unit pressure is 0.8 ~ 1.0MPa, hot pressing time is 7 ~ 8 minutes summers, 10 ~ 12 minutes winters.
Compared with prior art, the present invention has following beneficial effect: the present invention changes the purposes that bamboo sliced bamboo is limited to surface lining, solve bamboo tea set to process according to the size of former bamboo, the product produced is not of uniform size, is difficult to and pottery, the matching used problem of tea glass; Sliced bamboo adhesive is glued together, adopts specific assembly and heat pressing process to produce all size and bamboo skill tea set attractive in appearance, meet the various demands in market, there are wide market prospects.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Accompanying drawing explanation
Fig. 1 is the organigram of the embodiment of the present invention.
In figure: A-outermost layer, B-innermost layer, C-intermediate layer.
Detailed description of the invention
Embodiment one: as shown in Figure 1, a kind of sliced bamboo bamboo man-made bamboo tea set processing method, carries out: (1) selects 6 layers of sliced bamboo to be glued according to the following steps; (2) pretreatment of sliced bamboo: a, sliced bamboo are preserved: sliced bamboo is ornamental by force, thickness is little, cracky, therefore must preserve properly, in order to the pattern of symmetrical equilibrium can be risked, sliced bamboo need divide pile to stack and natural drying by slicing order, and indicates the number of plies of sliced bamboo, size and thickness; Cutting of b, sliced bamboo cuts: require sliced bamboo to carry out ruling, shearing or sawing according to tea set part dimension and bamboo line, and defect part such as removing end check and variable color etc., is cut into the specification of requirement; (3) wet combining technique is adopted to carry out sticker to pretreated sliced bamboo: a, gluing: to carry out uniform gluing with the four rollers glue spreader of band Extruded roller to sliced bamboo surface, glue spreader is the rubber rollers of not with groove, when sliced bamboo thickness is less than or equal to 0.4 mm, the glue-spread of adhesive is 110 ~ 120g/m
2, when sliced bamboo thickness is greater than 0.4 mm, the glue-spread of adhesive is 120-150g/m
2, for preventing seep through, the sliced bamboo after gluing should display 30 minutes; B, assembly: during sliced bamboo sticker, should symmetry principle be observed; C, glue laminated: pressure sintering is adopted to sliced bamboo tea set; D, post-processed: after hot pressing, sliced bamboo sticker quality should be checked immediately, and with 2% ~ 3% the variable color that produces because of tannin and iron ion action of oxalic acid solution erasing sliced bamboo surface, or remove sliced bamboo surface and oil contaminant with alcohol ether etc., after the release of sliced bamboo sticker, thermal reactor should be carried out and put more than 24h, then use the abrasive band of 180 ~ No. 240 to carry out deburring sanding to sliced bamboo.
In the present embodiment, described sliced bamboo adopts following technique to make: a, bamboo block processed: by some congruent set well-thought-out plan blocks that pressurizes after pretreated true qualities or the applying glue of charing bamboo chip; B, bamboo side processed: by integrated bamboo block pressure impregnating, dry tack free after dryer sizing, pressurization lamination well-thought-out plan side; C, slicing: be 0 ~ 45 ° by the blade of slicing cutter and bamboo wood bamboo line angular separation and slicing is carried out to bamboo side, after drying sliced bamboo.
In the present embodiment, the bamboo skill tea set in step (1) adopts 6 layers of sliced bamboo, and the requirement of every layer of sliced bamboo is as shown in the table:
In the present embodiment, the apotheca of the sliced bamboo in step (2) should be shady and cool dry, and temperature is below 5 DEG C, and relative humidity is 60%, make sliced bamboo moisture content lower than 12%, avoid sliced bamboo fragmentation and warpage, indoor should avoid direct sunlight to cause sliced bamboo variable color simultaneously, and winter encapsulates sliced bamboo with polyvinyl chloride film, summer sliced bamboo is put into freezer keeping, in order to avoid mouldy and rotten, thickness is that the sliced bamboo of 0.5 below mm does not need drying, and moisture content remains on less than 12%; Sliced bamboo tea set needs six bending round stickers, because thickness effect, each sliced bamboo circumference specification differs, and calculate sliced bamboo blank size, for avoiding breakage, sliced bamboo should be processed in a pile, and when sliced bamboo is cut and cut, first band is cut and cut, rift grain is cut and is cut again, cutting the capital equipment cutting processing is heavy chopper, and the sliced bamboo edge cut after cutting should keep straight, mustn't have the defect such as crack, burr.
In the present embodiment, the adhesive proportioning that in step (3), gluing adopts is the polyvinyl acetate milky white adhesive of 7 parts and the urea-formaldehyde resin adhesive of 3 parts, and adding the filler of 10% ~ 25% and appropriate curing agent, the adhesive that the present invention uses has good precompressed, tack and resistance to water; Described adhesive also can add the pigment hiding sliced bamboo color; Sliced bamboo double spread in intermediate layer during gluing, top layer sliced bamboo single spreading.
In the present embodiment, symmetry principle in step (3) and outermost layer A and innermost layer B respectively should paste an above sliced bamboo of first-class, its thickness, moisture content all should be consistent, and outermost layer A bamboo line direction is longitudinally, innermost layer B bamboo line direction is laterally, intermediate layer C adopts first-class following sliced bamboo, each layer sliced bamboo sticker bamboo line direction arranged crosswise in length and breadth.
In the present embodiment, external pressurized in cylinder high precision 16 laminating machine is adopted during hot pressing in step (3), mould answers polishing to electroplate, and each layer sliced bamboo should align, during pressurization in press, pressure increase is unsuitable too fast, must not close more than 2 minutes from boosting to, hot pressing temperature is 130 ~ 140 DEG C, and unit pressure is 0.8 ~ 1.0MPa, hot pressing time is 7 ~ 8 minutes summers, 10 ~ 12 minutes winters.
The sliced bamboo tea set produced by the present embodiment can soak 24h and not ftracture in water, has anti-performance of expanding with heat and contract with cold preferably.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (10)
1. a sliced bamboo bamboo man-made bamboo tea set processing method, is characterized in that, carries out according to the following steps: (1) selects at least 6 layers of sliced bamboo to be glued; (2) pretreatment of sliced bamboo: a, sliced bamboo are preserved: sliced bamboo divides pile to stack and natural drying by slicing order, and indicates the number of plies of sliced bamboo, size and thickness; Cutting of b, sliced bamboo cuts: require sliced bamboo to carry out ruling, shearing or sawing according to tea set part dimension and bamboo line, and removing defect part, is cut into the specification of requirement; (3) wet combining technique is adopted to carry out sticker to pretreated sliced bamboo: a, gluing: to carry out uniform gluing with the four rollers glue spreader of band Extruded roller to sliced bamboo surface, glue spreader is the rubber rollers of not with groove, when sliced bamboo thickness is less than or equal to 0.4 mm, the glue-spread of adhesive is 110 ~ 120g/m
2, when sliced bamboo thickness is greater than 0.4 mm, the glue-spread of adhesive is 120-150g/m
2, the sliced bamboo after gluing displays 30 minutes; B, assembly: during sliced bamboo sticker, observe symmetry principle; C, glue laminated: pressure sintering is adopted to sliced bamboo tea set; D, post-processed: after hot pressing, check sliced bamboo sticker quality immediately, the variable color that oxalic acid solution with 2% ~ 3% or wipes of alcohol produce because of tannin and iron ion action except sliced bamboo surface, and remove sliced bamboo surface and oil contaminant with alcohol or ether, after the release of sliced bamboo sticker, carry out thermal reactor and put more than 24h, then use the abrasive band of 180 ~ No. 240 to carry out deburring sanding to sliced bamboo.
2. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1, is characterized in that: the sliced bamboo described in step (1) adopts following technique to make: a, bamboo block processed: by some congruent set well-thought-out plan blocks that pressurizes after pretreated true qualities or the applying glue of charing bamboo chip; B, bamboo side processed: by integrated bamboo block pressure impregnating, dry tack free after dryer sizing, pressurization lamination well-thought-out plan side; C, slicing: be 0 ~ 45 ° by the blade of slicing cutter and bamboo wood bamboo line angular separation and slicing is carried out to bamboo side, after drying sliced bamboo.
3. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1, it is characterized in that: in step (1), the thickness of outermost layer sliced bamboo and innermost layer sliced bamboo is all less than the thickness of intermediate layer sliced bamboo, in the sliced bamboo of intermediate layer, ecto-entad has two-layer sliced bamboo should choose surf green ground floor and the second layer respectively, and the bamboo strip of this two-layer sliced bamboo is arranged towards outermost layer direction.
4. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1, is characterized in that: in step (2), the apotheca of sliced bamboo is shady and cool dry, and temperature is below 5 DEG C, and relative humidity is 60%, makes sliced bamboo moisture content lower than 12%.
5. the sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1 or 4, it is characterized in that: direct sunlight in the apotheca of sliced bamboo, will be avoided to cause sliced bamboo variable color, winter encapsulates sliced bamboo with polyvinyl chloride film, summer sliced bamboo is put into freezer keeping, thickness is that the sliced bamboo of 0.5 below mm does not need drying, and moisture content remains on less than 12%.
6. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1, it is characterized in that: in step (2), sliced bamboo is processed in a pile, when sliced bamboo is cut and cut, first band is cut and is cut, rift grain is cut and is cut again, cuts the sliced bamboo edge after cutting and keeps straight.
7. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1, it is characterized in that: the adhesive proportioning that in step (3), gluing adopts is the polyvinyl acetate milky white adhesive of 7 parts and the urea-formaldehyde resin adhesive of 3 parts, and add the filler of curing agent and 10% ~ 25%, sliced bamboo double spread in intermediate layer during gluing, top layer sliced bamboo single spreading.
8. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 7, is characterized in that: described adhesive adds the pigment hiding sliced bamboo color.
9. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1, it is characterized in that: the symmetry principle in step (3) and outermost layer all should be consistent with moisture content with the thickness of innermost layer, and outermost layer bamboo line direction is longitudinally, innermost layer bamboo line direction is laterally, each layer sliced bamboo sticker bamboo line direction arranged crosswise in length and breadth.
10. sliced bamboo bamboo man-made bamboo tea set processing method according to claim 1, it is characterized in that: in step (3), during hot pressing, adopt external pressurized in cylinder high accuracy multidaylight press, mould answers polishing to electroplate, and each layer sliced bamboo should align, during pressurization in press, pressure increase is unsuitable too fast, must not close more than 2 minutes from boosting to, hot pressing temperature is 130 ~ 140 DEG C, and unit pressure is 0.8 ~ 1.0MPa, hot pressing time is 7 ~ 8 minutes summers, 10 ~ 12 minutes winters.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310726123.9A CN103692534B (en) | 2013-12-26 | 2013-12-26 | Gluing method for sliced bamboo man-made bamboo tea set |
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| CN201310726123.9A CN103692534B (en) | 2013-12-26 | 2013-12-26 | Gluing method for sliced bamboo man-made bamboo tea set |
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| CN103692534B true CN103692534B (en) | 2015-07-22 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103287024A (en) * | 2013-05-31 | 2013-09-11 | 吴兵兵 | Lamination technology by taking bamboo material veneer as base material |
| CN105058537B (en) * | 2015-07-16 | 2017-03-29 | 福建农林大学 | A kind of processing method of decoration with two blue or green slicing veneer of mao bamboon |
| CN109176759A (en) * | 2018-09-10 | 2019-01-11 | 孙霞伢 | A method of improving Strength of Plywood |
| CN110434971B (en) * | 2019-07-11 | 2021-03-12 | 南京林业大学 | C-shaped wood structural material pressing die and method with high strength-to-weight ratio |
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| WO2002034859A1 (en) * | 2000-10-20 | 2002-05-02 | 3M Innovative Properties Company | Thermoplastic additives for hot melt adhesives based on non-thermoplastic hydrocarbon elastomers |
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| CN101062569A (en) * | 2007-06-12 | 2007-10-31 | 张德明 | Method for manufacturing bamboo teacup |
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| JP2011093275A (en) * | 2009-11-02 | 2011-05-12 | Forestry & Forest Products Research Institute | Method for manufacturing wooden veneer container, wooden veneer container manufactured by the same, and hot press apparatus for manufacturing wooden veneer container |
| CN202515289U (en) * | 2012-03-20 | 2012-11-07 | 张潇文 | Air-filled teacup mat |
| CN202567513U (en) * | 2012-04-17 | 2012-12-05 | 杭州森瑞竹木业有限公司 | Shell of conical bamboo veneer cup |
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2013
- 2013-12-26 CN CN201310726123.9A patent/CN103692534B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002034859A1 (en) * | 2000-10-20 | 2002-05-02 | 3M Innovative Properties Company | Thermoplastic additives for hot melt adhesives based on non-thermoplastic hydrocarbon elastomers |
| DE202004014691U1 (en) * | 2004-09-21 | 2004-12-16 | Stauf Klebstoffwerk Gmbh | Low-emission adhesive composition based on solvents |
| CN101062569A (en) * | 2007-06-12 | 2007-10-31 | 张德明 | Method for manufacturing bamboo teacup |
| CN201091451Y (en) * | 2007-06-12 | 2008-07-30 | 张德明 | Environmental protection bamboo-producing tea cup |
| JP2011093275A (en) * | 2009-11-02 | 2011-05-12 | Forestry & Forest Products Research Institute | Method for manufacturing wooden veneer container, wooden veneer container manufactured by the same, and hot press apparatus for manufacturing wooden veneer container |
| CN201806383U (en) * | 2010-09-30 | 2011-04-27 | 浙江科技学院 | Tea set combination with bamboo-woven base |
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| CN202567513U (en) * | 2012-04-17 | 2012-12-05 | 杭州森瑞竹木业有限公司 | Shell of conical bamboo veneer cup |
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