CN101759441B - Ceramic glaze and preparation process thereof - Google Patents
Ceramic glaze and preparation process thereof Download PDFInfo
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- CN101759441B CN101759441B CN 200910238974 CN200910238974A CN101759441B CN 101759441 B CN101759441 B CN 101759441B CN 200910238974 CN200910238974 CN 200910238974 CN 200910238974 A CN200910238974 A CN 200910238974A CN 101759441 B CN101759441 B CN 101759441B
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Abstract
The invention discloses ceramic glaze, belonging to the technical field of ceramic materials and comprising basic glaze and coloring pigments, wherein the basic glaze comprises the following components by weight percent (wt%): 45% to 60% of SiO2, 7% to 12% of Al2O3, 5% to 12% of CaO, 0% to 5% of MgO, 0% to 5% of P2O5, 0.5% to 5% of SrO, 2% to 8% of ZnO, 1% to 7% of K2O, 1% to 5% of Na2O, 0.5% to 5% of Li2O, 1% to 8% of B2O3 and 0% to 4% of ZrO2. By separating the coloring pigments in colored glaze from the basic glaze and baking the coloring pigments at different temperatures for twice, the invention solves the problems that the product of colored ceramic glaze has poor color difference and color development and leads to pollution caused by heavy metals, such as lead, cadmium and the like, and the problem that the colored pigments or metal oxides are dependent on the basic glaze at the same time; and the invention lessens the difficulty in producing the colored ceramic glaze.
Description
Technical field
The invention belongs to the ceramic glaze technical field, especially relate to a kind of ceramic color glaze and prepare the technique of this color glaze.
Background technology
The producing and manufacturing technique of domestic ceramics industry traditional ceramics coloured glaze is: join according to a certain percentage ceramic coloring pigment or metal oxide in the parent glaze, and ball milling mixes and makes coloured glaze together, then take to soak the method for glaze or glaze spraying, coloured glaze is fixed on the ceramic body, form the coloured glaze glaze layer of 0.1～0.3mm, at last with on have product firing temperature and the calcining system as required of coloured glaze to fire, thereby obtain a kind of ceramic with the color color.But, according to this ceramic color glaze producing and manufacturing technique, there are many weak points in the product of producing: the bright-coloured degree of the colour generation of color is larger to the dependency of parent glaze, the chemical ingredients of parent glaze has considerable influence to the colour generation of colorant, so require different tinting pigments will have different parent glazes to be complementary with it, the color development effect of the best that just can reach, it is larger to guarantee that like this each color all reaches best color development effect technical difficulty, and technique is more numerous and diverse; Easily produce aberration in the ceramic product edges and corners, especially special-shaped and large part product aberration is obvious especially, because ceramic glaze is in a kind of glass rheology when high temperature, it can move down along product surface under action of gravity, and tinting pigment is blended in the glaze, it is mobile together that it can follow the glaze layer, cause at last the local color of glaze bed thickness dark, thin local of light color of glaze layer causes the product integral color inhomogeneous and form aberration, the number of times that such product flashes back is more, and aberration is obvious; To the high coloured glaze product of the heavy metals such as leaded, cadmium easily segregation out human body is damaged.When there is larger aberration in ceramic color glaze product, there are at present a lot of technician to remedy with regard to taking to beat colo(u)r streak in the product edges and corners or beating golden-rimmed mode, but do not have to solve the problem that there is aberration in ceramic color glaze goods, so not only cost is high, and not attractive in appearance at all.
Summary of the invention
One of purpose of the present invention is to provide a kind of ceramic glaze, solves the defective that prior art exists.
For achieving the above object, the present invention adopts following technical scheme:
A kind of ceramic glaze comprises basic glaze and tinting pigment, and described basic glaze comprises following component and weight percentage (wt%): SiO
245～60%, Al
2O
37～12%, CaO5～12%, MgO0～5%, P
2O
50～5%, SrO0.5～5%, ZnO2～8%, K
2O1～7%, Na
2O1～5%, Li
2O0.5～5%, B
2O
31～8%, ZrO
20～4%.
Preferred scheme is: described tinting pigment is inorganic non-metallic pigment; Perhaps be the coloring metal oxide compound, described coloring oxide is one or several mixtures in ferric oxide, chromic oxide, cupric oxide, weisspiessglanz, nickel oxide, cobalt oxide, stannic oxide, the manganese oxide.
More preferred scheme is: also comprise the colorant suspension agent, described colorant suspension agent is that ammonia chloride is or/and magnesium chloride; Described colorant suspension agent is 0.5～3wt% of tinting pigment weight.
Two of purpose of the present invention is to provide a kind of technique for preparing ceramic glaze, adopts following technical scheme:
A kind of technique for preparing ceramic glaze comprises the steps:
(A) preparation of basic glaze:
(A1) get the silica powder 22～45% that 325 orders or thinner mesh screen sieve, get the feldspar in powder 23～43% that 325 orders or thinner mesh screen sieve, get the kaolin 0～15% that 325 orders or thinner mesh screen sieve, borax 2～20%, zinc oxide 2～7%, zirconium silicate 0～5%, calcium carbonate 6～16%, magnesiumcarbonate 0～8%, Vanadium Pentoxide in FLAKES 0～5%, Strontium carbonate powder 0.5～6%, Quilonum Retard 2～10%;
(A2) above-mentioned raw materials is mixed after, 1350 ℃～1500 ℃ fusings, put into the cold water shrend and make frit;
(B) preparation of tinting pigment:
Be 10 with tinting pigment and water according to weight ratio: (4～7) prepare, and colorant suspension agent mixing and stirring can use, and described colorant suspension agent is 0.5～3% of tinting pigment weight percent.
Preferred scheme is: described tinting pigment is one or several mixtures in ferric oxide, chromic oxide, cupric oxide, weisspiessglanz, nickel oxide, cobalt oxide, stannic oxide, the manganese oxide; Described colorant suspension agent is ammonia chloride and/or magnesium chloride.
Three of purpose of the present invention is to provide a kind of ceramic product, and described ceramic product comprises the coloured glaze that the described ceramic glaze baking of the arbitrary technical scheme of one of goal of the invention burning forms.
Four of purpose of the present invention is to provide a kind of technique for preparing the coloured glaze product, adopts following technical scheme:
A kind of technique for preparing the coloured glaze product comprises the steps:
(1) mode that the tinting pigment that the technique preparation of two described preparation ceramic glazes of goal of the invention is got is taked to spray or soak is fixed on the ceramic body, then oxydizing flame or reducing flame pate dure under 1150～1300 ℃ temperature;
(2) the look tire behind porcelain spray or soak basic glaze glaze firing system 5～8h that the technique preparation of two described preparation ceramic glazes of one deck goal of the invention gets and get finished product, the temperature of glaze firing of described basic glaze is lower than 80～150 ℃ of porcelain temperature.
The present invention compared with prior art has following advantage and beneficial effect:
The present invention is by separating the tinting pigment in the coloured glaze (tinting pigment preferable alloy oxide compound) and basic glaze, and burning till through twice differing temps, the mode of first tinting pigment or metal oxide being taked to spray or soak is fixed on the ceramic body, burn till porcelain through high temperature again, then the look tire behind porcelain spray or soak the coloured glaze parent glaze that one deck temperature of glaze firing is lower than 100～150 ℃ of porcelain temperature and burn till, solve the aberration of ceramic color glaze product, color development is not just and plumbous, the problem of the heavy metal contaminations such as cadmium, solve simultaneously tinting pigment or metal oxide to the Dependence Problem of parent glaze, reduce the production difficulty of ceramic color glaze product.Coloured glaze product according to production technique method production of the present invention, colour generation is even, bright in colour, beautiful, there is not the pollution problem of the heavy metal elements such as aberration and lead, cadmium, and through twice or repeatedly burn till defectives such as aberration, look flower also can not occur, the product colour color development is bright-coloured, evenly pure, elegant in appearance, beautiful in colour, and is green health pottery truly, enrich the kind of ceramic color glaze, improved quality and the class of ceramic color glaze product.The present invention introduces Vanadium Pentoxide in FLAKES (P simultaneously
2O
5) as minute phase composition of tinting material, be not subjected to the impact of cover-coat enamel when allowing the color color development, guarantee that the color development of tinting pigment is abundant.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in further details:
Raw materials used main chemical constitution weight percent among table 1 embodiment
The main chemical constitution weight percent of coloured glaze tinting pigment among table 2 embodiment
| Title | The parcel Red pigment | Wrap up golden yellow colorant | Wrap up dark red colorant | Wrap up orange colorant |
| SiO 2 | 30.0 | 32.0 | 30.0 | 33.0 |
| ZrO 2 | 48.0 | 50.0 | 48.0 | 49.0 |
| SeO | 12.0 | 5.3 | 12.0 | 7.5 |
| CdO | 6.0 | 8.2 | 6.2 | 6.5 |
| S | 4.0 | 4.5 | 3.8 | 4.0 |
Annotate: the part of less than 100% is igloss (I.L) and conventional raw mineral materials impurity in the chemical constitution weight percentage.
Coloured glaze is with the main chemical constitution weight percent of basic glaze among table 3 embodiment
| Title | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
| SiO 2 | 53.05 | 48.82 | 42.60 | 60.11 |
| Al 2O 3 | 5.36 | 9.28 | 11.95 | 7.41 |
| B 2O 3 | 7.23 | 6.26 | 5.21 | 5.33 |
| CaO | 5.00 | 9.54 | 9.73 | 5.04 |
| MgO | 2.47 | 1.45 | / | 1.12 |
| P 2O 5 | 2.75 | 0.90 | 4.80 | / |
| SrO | 1.37 | 3.91 | 0.82 | 4.21 |
| Li 2O | 2.81 | 2.68 | 1.25 | 0.62 |
| K 2O | 4.75 | 3.11 | 5.82 | 2.99 |
| Na 2O | 3.63 | 2.08 | 3.06 | 1.41 |
| ZnO | 3.94 | 4.56 | 4.65 | 2.20 |
| ZrO 2 | 1.96 | 0.67 | 0.76 | 1.86 |
Annotate: the part of less than 100% is Fe in the chemical constitution weight percentage
2O
3, TiO
2Igloss (I.L) and conventional raw mineral materials impurity.
Embodiment 1: getting the large red of pottery parcel and water is to prepare at 10: 7 according to weight ratio, and colorant suspension agent (ammonia chloride) weight percent is that 1.2% mixing and stirring gets final product, then the parcel large red pigment that the mode of taking to soak or spray will prepare is fixed on the ceramic body, will form a layer thickness on ceramic body is the 0.02-0.15mm coat of colo(u)r, then the oxydizing flame pate dure burns till under 1250 ℃ temperature, the high temperature constant temperature time is 80 minutes, firing period is 10 hours, high temperature burn till rear large red firmly sintering on the surface of ceramic body, the mode of taking again to soak or spray is fixed on parent glaze the ceramic surface of porcelain, fire at 1100 ℃ of temperature of glaze firing oxydizing flame at last, the high temperature constant temperature time is 60 minutes, firing period is 6 hours, and it is even so just to be fired into a kind of color development, be colour-stable, color is beautiful, the glaze light, the bright red coloured glaze product of lead and cadmium free heavy metal contamination.
Embodiment 2: getting the golden yellow pigment of pottery parcel and water is to prepare at 5: 3 according to weight ratio, and colorant suspension agent (magnesium chloride) weight percent is that 2.5%% mixing and stirring gets final product, then the parcel orient yellow that the mode of taking to soak or spray will prepare is fixed on the ceramic body, will form a layer thickness on ceramic body is the 0.02-0.15mm coat of colo(u)r, then the oxydizing flame pate dure burns till under 1270 ℃ temperature, the high temperature constant temperature time is 80 minutes, firing period is 10 hours, high temperature burn till rear golden yellow pigment firmly sintering on the surface of ceramic body, the mode of taking again to soak or spray is fixed on parent glaze the ceramic surface of porcelain, fire at 1130 ℃ of temperature of glaze firing oxydizing flame at last, the high temperature constant temperature time is 60 minutes, firing period is 6 hours, and it is even so just to be fired into a kind of color development, be colour-stable, color is beautiful, the glaze light, the golden yellow coloured glaze product of lead and cadmium free heavy metal contamination.
Embodiment 3: getting pottery parcel pigment scarlet and water is to prepare at 5: 2 according to weight ratio, and colorant suspension agent (ammonia chloride) weight percent is that 0.8% mixing and stirring gets final product, then the parcel red lake pigment that the mode of taking to soak or spray will prepare is fixed on the ceramic body, will form a layer thickness on ceramic body is the 0.02-0.15mm coat of colo(u)r, then the oxydizing flame pate dure burns till under 1265 ℃ temperature, the high temperature constant temperature time is 80 minutes, firing period is 10 hours, high temperature burn till rear pigment scarlet firmly sintering on the surface of ceramic body, the mode of taking again to soak or spray is fixed on parent glaze the ceramic surface of porcelain, fire at 1150 ℃ of temperature of glaze firing oxydizing flame at last, the high temperature constant temperature time is 60 minutes, firing period is 6 hours, and it is even so just to be fired into a kind of color development, be colour-stable, color is beautiful, the glaze light, the dark red coloured glaze product of lead and cadmium free heavy metal contamination.
Embodiment 4: getting the orange pigment of pottery parcel and water is to prepare at 2: 1 according to weight ratio, and colorant suspension agent (ammonia chloride) weight percent is that 1.0% mixing and stirring gets final product, then the parcel orange pigment that the mode of taking to soak or spray will prepare is fixed on the ceramic body, will form a layer thickness on ceramic body is the 0.02-0.15mm coat of colo(u)r, then the oxydizing flame pate dure burns till under 1280 ℃ temperature, the high temperature constant temperature time is 80 minutes, firing period is 10 hours, high temperature burn till rear orange pigment firmly sintering on the surface of ceramic body, the mode of taking again to soak or spray is fixed on parent glaze the ceramic surface of porcelain, fire at 1160 ℃ of temperature of glaze firing oxydizing flame at last, the high temperature constant temperature time is 60 minutes, firing period is 6 hours, and it is even so just to be fired into a kind of color development, be colour-stable, color is beautiful, the glaze light, the orange coloured glaze product of lead and cadmium free heavy metal contamination.
Above content is the further description of the present invention being done in conjunction with concrete preferred implementation, can not assert that implementation of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to the protection domain of inventing type.
Claims (4)
1. ceramic glaze, it is characterized in that: comprise basic glaze and tinting pigment, described basic glaze comprises following component and weight percentage (wt%): SiO
245～60%, Al
2O
37～12%, CaO 5～12%, and MgO 0～5%, P
2O
50～5%, SrO 0.5～5%, and ZnO 2～8%, K
2O 1～7%, Na
2O 1～5%, Li
2O 0.5～5%, B
2O
31～8%, ZrO
20～4%; Described tinting pigment is the coloring metal oxide compound, and described coloring metal oxide compound is one or several mixtures in ferric oxide, chromic oxide, cupric oxide, weisspiessglanz, nickel oxide, cobalt oxide, stannic oxide, the manganese oxide; Also comprise the colorant suspension agent, described colorant suspension agent is that ammonia chloride is or/and magnesium chloride; Described colorant suspension agent is 0.5～3wt% of tinting pigment weight.
2. a technique for preparing ceramic glaze claimed in claim 1 comprises the steps:
(A) preparation of basic glaze:
(A1) get the silica powder 22～45% that 325 orders or thinner mesh screen sieve, get the feldspar in powder 23～43% that 325 orders or thinner mesh screen sieve, get the kaolin 0～15% that 325 orders or thinner mesh screen sieve, borax 2～20%, zinc oxide 2～7%, zirconium silicate 0～5%, calcium carbonate 6～16%, magnesiumcarbonate 0～8%, Vanadium Pentoxide in FLAKES 0～5%, Strontium carbonate powder 0.5～6%, Quilonum Retard 2～10%;
(A2) above-mentioned raw materials is mixed after, 1350 ℃～1500 ℃ fusings, put into the cold water shrend and make frit;
(B) preparation of tinting pigment:
Be 10:(4～7 with coloring metal oxide compound and water according to weight ratio) prepare, and colorant suspension agent mixing and stirring can use, described colorant suspension agent is 0.5～3% of coloring metal oxide weight per-cent.
3. a ceramic product comprises the coloured glaze that ceramic glaze baking burning claimed in claim 1 forms.
4. a technique for preparing the coloured glaze product comprises the steps:
(1) mode that the tinting pigment that the preparation of the technique of preparation ceramic glaze claimed in claim 2 is got is taked to spray or soak is fixed on the ceramic body, then oxydizing flame or reducing flame pate dure under 1150～1300 ℃ temperature;
(2) the look tire behind porcelain spray or soak basic glaze glaze firing system 5～8h that the technique preparation of one deck preparation ceramic glaze claimed in claim 2 gets and get finished product, the temperature of glaze firing of described basic glaze is lower than 80～150 ℃ of porcelain temperature.
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| CN101759441B true CN101759441B (en) | 2013-03-13 |
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| CN101759441A (en) | 2010-06-30 |
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