CN101733390B - Rare non-ferrous metal vertical type automatic casting machine and matching casting method thereof - Google Patents
Rare non-ferrous metal vertical type automatic casting machine and matching casting method thereof Download PDFInfo
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- CN101733390B CN101733390B CN2009101632065A CN200910163206A CN101733390B CN 101733390 B CN101733390 B CN 101733390B CN 2009101632065 A CN2009101632065 A CN 2009101632065A CN 200910163206 A CN200910163206 A CN 200910163206A CN 101733390 B CN101733390 B CN 101733390B
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Abstract
The invention discloses a rare non-ferrous metal vertical type automatic casting machine and a casting method thereof. The rare non-ferrous metal vertical type automatic casting machine consists of an insulating or heating furnace, a multimode middle casting device, a right demoulding device, a casting bogie, a right casting mold group, a right ingot-bearing stacking device, a left ingot-bearing stacking device, a left demoulding device, a left casting mold group and a multimode middle casting device casting gate. The rare non-ferrous metal vertical type automatic casting machine and the casting method thereof can obtain a high-quality rare non-ferrous metal ingot blank through only one casting under the condition without manual intervention so as to completely avoid injuries, caused by heat radiation and swashing liquid metals in the casting process, to casting workers, can improve the yield of rare non-ferrous metals, and can conveniently realize the quantitative casting of rare non-ferrous metal ingot blanks to lay a foundation for improving the current efficiency of a subsequent electrolysis process step. The rare non-ferrous metal vertical type automatic casting machine and the casting method thereof have important realistic meanings for promoting the automation level of the whole rare non-ferrous metal casting production, improving the production efficiency, saving energy resources, protecting the environment, improving working conditions and reducing the labor intensity.
Description
Technical field
The present invention relates to visual plant and operation in the rare non-ferrous metal production process, particularly relate to rare non-ferrous metal vertical type automatic casting machine and matching casting method thereof.
Background technology
Ingot casting is one requisite important procedure in the rare non-ferrous metal production process, the whether good quality of rare non-ferrous metal finished product final mass and the height of labor productivity of having determined of its Processes and apparatus.Consulting the home and abroad data of literatures can know; Up to now; Domestic majority rare non-ferrous metal manufacturing enterprise still adopts the traditional mode of auxiliary, the manual direct control casting of crane crucible each piece rare non-ferrous metal ingot blank of casting one by one, and the instrument of casting accordingly is as shown in Figure 1.People's coordinated surplus 2.0～7.0 tons of (a stove metal) rare non-ferrous metals of every casting, need 10 expends 3～10 hours.In the casting cycle, be the flowability of guaranteeing that the molten state rare non-ferrous metal is good, must continue it is carried out heat tracing, make the temperature of liquid metal remain on the above proper level of its fusing point.The extra scaling loss oxidation that this has caused rare non-ferrous metal has on the one hand caused the unnecessary loss of the energy on the other hand again.
The traditional-handwork ingot casting pattern of rare non-ferrous metal, production efficiency is low, energy consumption is high, labour intensity is big, condition of work is abominable, be difficult to solve the quantitative casting problem.In the casting cycle, heat radiation and the liquid metal that splashes tend to casting person is caused serious injury, and the result causes the final mass of metal ingot blank to be difficult to guarantee.This becomes the major obstacles that restriction rare non-ferrous metal production capacity improves, working environment improves, labour intensity reduces, saves energy and reduce the cost to a certain extent.In recent years, along with the continuous increase of China's rare non-ferrous metal demand and production capacity, it is outstanding that above-mentioned contradiction shows especially.
Summary of the invention
The objective of the invention is to solve above-mentioned contradiction, invent a kind of rare non-ferrous metal vertical type automatic casting machine and corresponding novel rare non-ferrous metal vertical type automatic casting machine and matching casting method thereof.Present device and method can not have under the artificial situation of intervening, directly once casting obtains high-quality rare non-ferrous metal ingot blank, have avoided the injury that heat radiation and the liquid metal pair casting person of splashing cause in the casting cycle fully; Can improve the recovery rate of rare non-ferrous metal; Can realize the quantitative casting of rare non-ferrous metal ingot blank easily, for the current efficiency that improves follow-up electrowinning process is laid a good foundation.Rare non-ferrous metal vertical type automatic casting machine
Order of the present invention is accomplished through structure: rare non-ferrous metal vertical type automatic casting machine by pouring device (2), right stripper apparatus (3), casting bogie (4), right casting module (5), the right side in the middle of insulation or the heating furnace (1), multimode receive ingot palletizing apparatus (6), a left side receive ingot palletizing apparatus (7), left stripper apparatus (8), left side casting module (9), multimode in the middle of pouring device cast gate (10) form; Described insulation or heating furnace (1) are the induction type electric furnace, can select induction type main frequency furnace or induction type intermediate frequency furnace, specifically look the character of institute's heating of metal and decide; Described automatic casting machine is provided with left demoulding station, middle casting station and right demoulding station.
Pouring device (2) is provided with 2～100 parallel casting gates in the middle of the described multimode, simultaneously 2～100 rare non-ferrous metal ingot blanks of quantitative casting.
Pouring device (2) is provided with special quantitative control device in the middle of the described multimode, and it quantitatively controls simple, safe and reliable, and the high-quality rare non-ferrous metal ingot blank of casting has guaranteed the efficient and energy-conservation of subsequent treatment operation.
Described casting bogie (3) is provided with left side casting module (9) and right casting module (5); Two groups of left and right casting bogies (3) that are symmetrical in of mold; The quantity of every group of mold can be 2～100 selections, and definitely equal in the middle of the multimode quantity of parallel casting gate in the pouring device 2.
Described casting bogie (3) has left and right two operating positions; When the casting module of the left side on the casting bogie (3) (9) is in the casting station and implements casting; The ingot blank that casting bogie (3) is gone up last round of casting in the right casting module (5) and is cooled to calcining temperature is in right demoulding station and implements the demoulding, and this moment, casting bogie was in right operating position), cast in epicycle; Then left side casting module (9) and demoulding work; After then right casting module (5) was accomplished, casting bogie moved to left, when mediate casting station and when implementing new round casting of right side casting module (5); The ingot blank that is cooled to calcining temperature in the left side casting module (9) has been placed in left demoulding station and has implemented the demoulding, and this moment, casting bogie was in left operating position.
Described casting bogie (3) is provided with the special mold locking device that waters; In the casting cycle; Mold locking device clamps all molds, guarantees that the contact surface of mould and mould is in contact with one another with certain pressure, and the rare non-ferrous metal of being cast to prevent oozes out between the mould seam.
Described casting bogie (3) is provided with special equidistance split cast mounting; When a certain group of ingot blank accomplishing casting is moved to together with mould after corresponding demoulding station and cooling reach calcining temperature; Split cast mounting should be organized the mould automatic equidistant separately, with conveniently stripped device with ingot blank and mold separation.
Be respectively equipped with special extractor on described left stripper apparatus 8 and the right stripper apparatus (3), by after spaced, above-mentioned extractor is automatically with ingot blank and mold separation at corresponding mould.
A described left side receives the ingot palletizing apparatus (7) and the right side to receive ingot palletizing apparatus (6) to be provided with special ingot blank gatherer and palletizing apparatus, when ingot blank by after from mould, being separated, fall into the ingot blank gatherer, and by the palletizing apparatus piling that sorts automatically, so that subsequent transportation.
Rare non-ferrous metal vertical type automatic casting machine uses a kind of specific casting method; It is characterized in that containing following processing step: begin casting; Then initial point → rare non-ferrous metal refining furnace discharging → tundish transhipment rare non-ferrous metal to induction type heating furnace (1) → induction type heating furnace (1) heat tracing → decide quality molten metal injects in the middle of the multimode in the middle of pouring device (2) → multimode pouring device (2) and for the first time the disposable injection of liquid metal is arranged in a casting bogie left side first-class to be cast module (the 9) → casting bogie (4) of casting and moves to left to its left operating position; The left side module 9 of casting is placed left demoulding station; Simultaneously; The right side casting module (5) of accomplishing last round of stripping operation is clamped automatically; And the casting station waits for that the disposable injection of liquid metal that the middle pouring device 2 of next round casting → multimode will be accepted for the second time is arranged in casting bogie casting module (5) in the right side first-class to be cast in the middle of placing, and therebetween, left casting module (9) is separated by automatic equidistant; Left side stripper apparatus (8) will be in ingot blank and the mold separation in the left side casting module (9); And accomplish stripping operation → casting bogie (4) and move to right to its right operating position, the right side module (5) of casting is placed right demoulding station, simultaneously; The left side casting module (9) of accomplishing last round of stripping operation is clamped automatically; And the casting station waits for that the disposable injection of liquid metal that the middle pouring device of next round casting → multimode (2) will be accepted for the third time is arranged in casting bogie (4) casting module 9 in a left side first-class to be cast in the middle of placing, and therebetween, right casting module (5) is separated by automatic equidistant; Right stripper apparatus 3 will be in ingot blank and the mold separation in the right casting module 5; And accomplish stripping operation → left and right and receive ingot palletizing apparatus (7) and (6) constantly to the ingot blank that falls into the ingot blank gatherer piling that sorts automatically, so that subsequent transportation → said process constantly hockets by step, all metals in induction type heating furnace (1) are all cast to finish.
All kinds of ingot blanks that adopt " rare non-ferrous metal vertical type automatic casting machine " according to the invention to reach " supporting casting process " casting rare non-ferrous metal have following advantage: one of which, can not have under the artificial situation of intervening; Directly once casting obtains high-quality rare non-ferrous metal ingot blank, has avoided the injury that heat radiation and the liquid metal pair casting person of splashing cause in the casting cycle fully; Two, can improve the recovery rate of rare non-ferrous metal; Three, can realize the quantitative casting of rare non-ferrous metal ingot blank easily, for the current efficiency that improves follow-up electrowinning process is laid a good foundation; Four, to promoting automatization level that the casting of whole rare non-ferrous metal produces, enhance productivity, energy savings, protection environment, improving working conditions, reduce labour intensity and have important practical significance; Five, " rare non-ferrous metal vertical type automatic casting machine " according to the invention handling safety is reliable; The final mass of the ingot blank of casting is high; Have high practical value and wide application prospect at whole rare non-ferrous metal metallurgy industry, and bring good economic benefit and social benefit can for the rare non-ferrous metal metallurgy industry.
Description of drawings
Fig. 1 is a traditional-handwork casting instrument.
Among Fig. 1: the 21-crucible of casting, 22-casting die, 23-mould bases.
Fig. 2 a is the novel rare precious metal vertical type automatic casting machine of a present invention system architecture sketch map.
Fig. 2 b is the structural representation of the novel rare precious metal vertical type automatic casting machine of the present invention system tundish.
Fig. 2 c is the novel rare precious metal vertical type automatic casting machine of the present invention.
Among Fig. 2 a, Fig. 2 b and Fig. 2 c: 12-tundish, 13-rare non-ferrous metal vertical type automatic casting machine.
Fig. 3 is a rare non-ferrous metal vertical type automatic casting machine of the present invention.
Among Fig. 3: 1-insulation or heating furnace, pouring device in the middle of the 2-multimode, the right stripper apparatus of 3-, 4-casting bogie; The right casting of 5-module, the 6-right side receives the ingot palletizing apparatus, and a 7-left side receives the ingot palletizing apparatus; 8-left side stripper apparatus, 9-left side casting module, pouring device cast gate in the middle of the 10-multimode.
Fig. 4 a is that the present invention's station rare non-ferrous metal vertical type automatic casting machine casting bogie of singly casting is in right operating position structural representation.
Fig. 4 b is that the present invention's station rare non-ferrous metal vertical type automatic casting machine casting bogie of singly casting is in left operating position.
Among Fig. 4 a and Fig. 4 b: pouring device in the middle of the 1-induction type heating furnace, 2-multimode, the right stripper apparatus of 3-, 4-casting bogie; The right casting of 5-module, the 6-right side receives the ingot palletizing apparatus, and a 7-left side receives the ingot palletizing apparatus, 8-left side stripper apparatus; 9-left side casting module, pouring device cast gate in the middle of the 10-multimode
Fig. 5 a is the structural representation that double teeming foundry work of the present invention position rare non-ferrous metal vertical type automatic casting machine casting bogie is in right operating position.
Fig. 5 b is the structural representation that double teeming foundry work of the present invention position rare non-ferrous metal vertical type automatic casting machine casting bogie is in left operating position.
Among Fig. 5 a and Fig. 5 b: 1-induction type heating furnace, 2-liquid metal shunting guide groove, pouring device in the middle of the right multimode of 3-; Pouring device cast gate in the middle of the right multimode of 4-, the right casting of 5-module, 6-stripper apparatus; 7-receives the ingot palletizing apparatus, 8-left side casting module, 9-casting bogie; Pouring device cast gate in the middle of the 10-multimode, pouring device in the middle of the 11-multimode.
Fig. 6 is a supporting casting process flow chart of the present invention.
The specific embodiment
Further specify flesh and blood of the present invention with instance below, but content of the present invention is not limited to this.
As shown in Figure 2, this system is made up of rare non-ferrous metal refining furnace 1, tundish 2, rare non-ferrous metal vertical type automatic casting machine 3, and wherein rare non-ferrous metal vertical type automatic casting machine 3 and supporting casting process are core of the present invention.
The present invention's " rare non-ferrous metal vertical type automatic casting machine " by pouring device 2, right stripper apparatus 3, casting bogie 4, right casting module 5, the right side in the middle of insulation or the heating furnace 1, multimode receive ingot palletizing apparatus 6, a left side receive ingot palletizing apparatus 7, left stripper apparatus 8, left side casting module 9, multimode in the middle of pouring device cast gate 10 form, its concrete structure is as shown in Figure 3.
Insulation or heating furnace 1 are the induction type electric furnace, and be as shown in Figure 3, can select induction type main frequency furnace or induction type intermediate frequency furnace, and concrete form is looked the character of institute's heating of metal and decided.The power of induction type electric furnace and capacity can be confirmed according to the amount of concrete technological process and institute's heating of metal.When casting system did not have the amount of supporting rare non-ferrous metal refining furnace and institute's heating of metal big, the induction type electric furnace must melting be in the rare non-ferrous metal of room temperature state, and its power is bigger than normal at this moment; The amount that has refining furnace and an institute's heating of metal when casting system more after a little while, the induction type electric furnace is only undertaken the insulation function of liquid metal after the refining furnace melting, this moment, its power was less than normal.
Pouring device 2 is one of significant components of the present invention in the middle of the multimode, and is as shown in Figure 3, and the middle pouring device of this multimode aims at the rare non-ferrous metal automatic casting machine and designs.Can set up 2～100 parallel casting gates according to the quantity of the required ingot blank of once casting, a plurality of rare non-ferrous metal ingot blanks of casting simultaneously, thus greatly improve the production efficiency of rare non-ferrous metal.In the middle of this multimode pouring device need not directly manual operations of casting personnel, has avoided the injury that heat radiation and the liquid metal pair casting person of splashing cause in the casting cycle fully.In addition, pouring device 2 is provided with special quantitative control device in the middle of the multimode, and it quantitatively controls simple, safe and reliable, and the high-quality rare non-ferrous metal ingot blank of casting has guaranteed the efficient and energy-conservation of subsequent treatment operation.
Casting bogie 3 is another significant components of the present invention, and is as shown in Figure 3, which is provided with the left and right two groups of molds that are symmetrical in casting bogie 3 fully.Look concrete the condition of production, the quantity of every group of mold can be 2～100 selections, and definitely equal in the middle of the multimode quantity of parallel casting gate in the pouring device 2.Casting bogie 3 has left and right two operating positions; When left side casting module 9 is in the casting station and implements casting; Last round of casting and the ingot blank that is cooled to calcining temperature are in right demoulding station and implement the demoulding (this moment, casting bogie was in right operating position) in the right casting module 5, shown in Fig. 4 (a); After epicycle casting (left side casting module 9) and demoulding work (right casting module 5) completion; Casting bogie moves to left; When mediate casting station and when implementing new round casting of right side casting module 5; The ingot blank that is cooled to calcining temperature in the left side casting module 9 has been placed in left demoulding station and has implemented the demoulding (this moment, casting bogie was in left operating position), shown in Fig. 4 (b).Said process constantly hockets, and all being cast up to the melted metal of refining furnace finishes.Therebetween, the melted metal of rare non-ferrous metal refining furnace constantly is transported in insulation or the heating furnace through tundish 2.In addition, for preventing that liquid rare non-ferrous metal oozes out in the casting cycle between the mould seam, casting bogie 3 is provided with the special mold locking device that waters, to guarantee that the contact surface of mould and mould is in contact with one another with certain pressure in the casting cycle.For realizing the mechanization demoulding safely and reliably; Casting bogie 3 is provided with special equidistance split cast mounting; When a certain group of ingot blank accomplishing casting is moved to together with mould after corresponding demoulding station and cooling reach calcining temperature; Split cast mounting should be organized the mould automatic equidistant separately, with conveniently stripped device with ingot blank and mold separation.
Left and right stripper apparatus the 8, the 3rd, another significant components of the present invention is as shown in Figure 3, the function of stripper apparatus be be in the spaced state mould the rare non-ferrous metal ingot blank efficiently apace with mold separation.
The left and right ingot palletizing apparatus the 7, the 6th that receives, another significant components of the present invention, as shown in Figure 3, the function that receives the ingot palletizing apparatus is to collect the rare non-ferrous metal ingot blank of from mould, separating, and ingot blank is carried out piling, so that subsequent transportation work.
The present invention's " rare non-ferrous metal vertical type automatic casting machine " mainly contains " single, double casting station " two kinds of forms, and concrete structure is respectively like Fig. 4 and shown in Figure 5.Mainly by pouring device in the middle of the cover multimode, two cover stripper apparatus and two covers are constituted by the ingot palletizing apparatus " single casting station rare non-ferrous metal vertical type automatic casting machine "; Then mainly by pouring device in the middle of the two cover multimodes, a cover stripper apparatus and a cover are constituted by the ingot palletizing apparatus " double teeming foundry work position rare non-ferrous metal vertical type automatic casting machine ".Other part is similar.
" supporting casting process " according to the invention is as shown in Figure 6.
Embodiment 1: when the mold number average of left and right casting module was 2, pouring device 2 was provided with 2 parallel casting gates in the middle of the multimode.At this moment, the capacity of pouring device 2 must be complementary with the quality of 2 ingot blanks in the middle of the multimode, and is to realize the quantitative casting control of rare non-ferrous metal ingot blank, as shown in Figure 3.The origin position of rare non-ferrous metal vertical type automatic casting machine is: 1. induction type electric furnace 1 is in the casting state of treating with the middle pouring device 2 of multimode; 2. casting bogie 4 is in right operating position, shown in Fig. 4 (a); 3. casting module 9 in a left side is in clamped condition, and right casting module 5 is in spaced demoulding state; 4. the left side casting module 9 casting station that mediates, right casting module 5 is in right demoulding station; 5. left stripper apparatus 8 is in the demoulding state of waiting for, right stripper apparatus 3 is accomplished stripping operation and is in next round wait demoulding state; 6. the left and right ingot palletizing apparatus that receives is waited for the ingot blank that acceptance is new, and will carry out the operation of new round piling.
The concrete use step method of the present invention's 2 mold rare non-ferrous metal vertical type automatic casting machines is following.The first step, casting machine is in reset mode, i.e. origin position; Second step; The rare non-ferrous metal refining furnace is smelted into raw material the liquid metal of required grade; Through tundish liquid metal is transported in the induction type electric furnace 1, is the flowability of guaranteeing that the molten state rare non-ferrous metal is good, must continue wherein rare non-ferrous metal is incubated heating; Make the temperature of liquid metal remain on the above proper level of its fusing point, with the follow-up casting of convenient realization; In the 3rd step, induction type electric furnace 1 according to the casting frequency of casting bogie 4, injects the middle pouring device 2 of multimode by step with the liquid metal that quality equals 2 ingot blank quality under the control of quantitative control device; In the 4th step, pouring device is arranged in the disposable injection of liquid metal in casting bogie 4 casting module 9 (2 molds) in left sides first-class to be cast for the first time in the middle of the multimode; In the 5th step, casting bogie 4 moves to left to its left operating position, and the left side module 9 of casting is placed left demoulding station, and simultaneously, the right side casting module 5 of accomplishing last round of stripping operation is clamped automatically, and the casting station is waited for the next round casting in the middle of placing; The 6th step; The liquid metal that pouring device will be accepted for the second time in the middle of the multimode injects and is arranged in casting bogie 4 casting module 5 (2 molds) in the right sides first-class to be cast; Therebetween; Left side casting module 9 is separated by automatic equidistant, and left stripper apparatus 8 will be in ingot blank and the mold separation in the left side casting module 9, and accomplish stripping operation; In the 7th step, casting bogie 4 moves to right to its right operating position, and the right side module 5 of casting is placed right demoulding station, and simultaneously, the left side casting module 9 of accomplishing last round of stripping operation is clamped automatically, and the casting station is waited for the next round casting in the middle of placing; The 8th step; The disposable injection of liquid metal that pouring device will be accepted for the third time in the middle of the multimode is arranged in casting bogie 4 casting module 9 (2 molds) in left sides first-class to be cast, and therebetween, right casting module 5 is separated by automatic equidistant; Right stripper apparatus 3 will be in ingot blank and the mold separation in the right casting module 5; And the completion stripping operation, said process constantly hockets by step, and all metals in induction type heating furnace 1 are all cast to finish; In the 9th step, the left and right ingot palletizing apparatus 7 that receives is continuous to the ingot blank that falls into the ingot blank gatherer piling that sorts automatically, so that subsequent transportation with 6.
Embodiment 2: the best mold number of rare non-ferrous metal vertical type automatic casting machine of the present invention is 10, and when the mold number average of left and right casting module was 10, pouring device 2 was provided with 10 parallel casting gates in the middle of the multimode.At this moment, the capacity of pouring device 2 must be complementary with the quality of 10 ingot blanks in the middle of the multimode, and is to realize the quantitative casting control of rare non-ferrous metal ingot blank, as shown in Figure 3.The concrete use step method of 10 mold rare non-ferrous metal vertical type automatic casting machines and the concrete use step method of 2 mold rare non-ferrous metal vertical type automatic casting machines are similar.
Embodiment 3: maximum mold numbers of rare non-ferrous metal vertical type automatic casting machine of the present invention are 100, and when the mold number average of left and right casting module was 100, pouring device 2 was provided with 100 parallel casting gates in the middle of the multimode.At this moment, the capacity of pouring device 2 must be complementary with the quality of 100 ingot blanks in the middle of the multimode, and is to realize the quantitative casting control of rare non-ferrous metal ingot blank, as shown in Figure 3.The concrete use step method of 100 mold rare non-ferrous metal vertical type automatic casting machines and the concrete use step method of 2 mold rare non-ferrous metal vertical type automatic casting machines are similar.
1, insulation or heating furnace; 2, pouring device in the middle of the multimode; 3, right stripper apparatus; (4), casting bogie; 5, right casting module; 6, the right side receives the ingot palletizing apparatus; 7, a left side receives the ingot palletizing apparatus; 8, left stripper apparatus; 9, left side casting module; 10, pouring device cast gate in the middle of the multimode; 11, pouring device in the middle of the multimode; 12, tundish; 13, rare non-ferrous metal vertical type automatic casting machine; 21, casting crucible; 22, casting die; 23, mould bases.
Claims (9)
1. rare non-ferrous metal vertical type automatic casting machine is characterized in that: by pouring device (2), right stripper apparatus (3), casting bogie (4), right casting module (5), the right side in the middle of insulation or heating furnace (1), the multimode receive ingot palletizing apparatus (6), a left side receive ingot palletizing apparatus (7), left stripper apparatus (8), left side casting module (9), multimode in the middle of pouring device cast gate (10) form; Described insulation or heating furnace (1) are the induction type electric furnace, select induction type main frequency furnace or induction type intermediate frequency furnace, and concrete form is looked the character of institute's heating of metal and decided; Described automatic casting machine is provided with left demoulding station, middle casting station and right demoulding station;
Described casting bogie (4) has left and right two operating positions; When the casting module of the left side on the casting bogie (4) (9) is in the casting station and implements casting; The ingot blank that casting bogie (4) is gone up last round of casting in the right casting module (5) and is cooled to calcining temperature is in right demoulding station and implements the demoulding, and this moment, casting bogie was in right operating position, cast in epicycle; Then left side casting module (9) and the work of right demoulding station; After then right casting module (5) was accomplished, casting bogie moved to left, when mediate casting station and when implementing new round casting of right side casting module (5); The ingot blank that is cooled to calcining temperature in the left side casting module (9) has been placed in left demoulding station and has implemented the demoulding, and this moment, casting bogie was in left operating position.
2. rare non-ferrous metal vertical type automatic casting machine according to claim 1 is characterized in that: pouring device (2) is provided with 2～100 parallel casting gates in the middle of the described multimode, simultaneously 2～100 rare non-ferrous metal ingot blanks of quantitative casting.
3. rare non-ferrous metal vertical type automatic casting machine according to claim 1; It is characterized in that: pouring device (2) is provided with special quantitative control device in the middle of the described multimode; Quantitatively control is simple, safe and reliable for it, and the high-quality rare non-ferrous metal ingot blank of casting has guaranteed the efficient and energy-conservation of subsequent treatment operation.
4. rare non-ferrous metal vertical type automatic casting machine according to claim 1 and 2; It is characterized in that: described casting bogie (4) is provided with left side casting module (9) and right casting module (5); Two groups of left and right casting bogies (4) that are symmetrical in of mold; The quantity of every group of mold is 2～100 selections, and definitely equals in the middle of the multimode quantity of parallel casting gate in the pouring device (2).
5. rare non-ferrous metal vertical type automatic casting machine according to claim 1 and 2; It is characterized in that: described casting bogie (4) is provided with the special mold locking device that waters; In the casting cycle; Mold locking device clamps all molds, guarantees that the contact surface of mould and mould is in contact with one another with certain pressure, and the rare non-ferrous metal of being cast to prevent oozes out between the mould seam.
6. rare non-ferrous metal vertical type automatic casting machine according to claim 1 and 2; It is characterized in that: described casting bogie (4) is provided with special equidistance split cast mounting; When a certain group of ingot blank accomplishing casting is moved to together with mould after corresponding demoulding station and cooling reach calcining temperature; Split cast mounting should be organized the mould automatic equidistant separately, with conveniently stripped device with ingot blank and mold separation.
7. rare non-ferrous metal vertical type automatic casting machine according to claim 1 and 2; It is characterized in that: be respectively equipped with special extractor on described left stripper apparatus (8) and the right stripper apparatus (3); By after spaced, above-mentioned extractor is automatically with ingot blank and mold separation at corresponding mould.
8. rare non-ferrous metal vertical type automatic casting machine according to claim 1 and 2; It is characterized in that: a described left side receives the ingot palletizing apparatus (7) and the right side to receive ingot palletizing apparatus (6) to be provided with special ingot blank gatherer and palletizing apparatus; After ingot blank is separated from mould; Fall into the ingot blank gatherer, and by the palletizing apparatus piling that sorts automatically, so that subsequent transportation.
9. rare non-ferrous metal vertical type automatic casting machine according to claim 1 and 2 uses a kind of specific casting method; It is characterized in that containing following processing step: begin casting; Then initial point → rare non-ferrous metal refining furnace discharging → tundish transhipment rare non-ferrous metal to induction type electric furnace (1) → induction type electric furnace (1) heat tracing → decide quality molten metal injects in the middle of the multimode in the middle of pouring device (2) → multimode pouring device (2) and for the first time the disposable injection of liquid metal is arranged in a casting bogie left side first-class to be cast module (the 9) → casting bogie (4) of casting and moves to left to its left operating position; The left side module (9) of casting is placed left demoulding station; Simultaneously; The right side casting module (5) of accomplishing last round of stripping operation is clamped automatically; And the casting station waits for that the disposable injection of liquid metal that the middle pouring device of next round casting → multimode (2) will be accepted for the second time is arranged in casting bogie casting module (5) in the right side first-class to be cast in the middle of placing, and therebetween, left casting module (9) is separated by automatic equidistant; Left side stripper apparatus (8) will be in ingot blank and the mold separation in the left side casting module (9); And accomplish stripping operation → casting bogie (4) and move to right to its right operating position, the right side module (5) of casting is placed right demoulding station, simultaneously; The left side casting module (9) of accomplishing last round of stripping operation is clamped automatically; And the casting station waits for that the disposable injection of liquid metal that the middle pouring device of next round casting → multimode (2) will be accepted for the third time is arranged in casting bogie (4) casting module (9) in a left side first-class to be cast in the middle of placing, and therebetween, right casting module (5) is separated by automatic equidistant; Right stripper apparatus (3) will be in ingot blank and the mold separation in the right casting module (5); And accomplish stripping operation → left side and receive ingot palletizing apparatus (7) and the right side to receive ingot palletizing apparatus (6) constantly to the ingot blank that falls into the ingot blank gatherer piling that sorts automatically, so that subsequent transportation → said process constantly hockets by step, all metals in induction type electric furnace (1) are all cast to finish.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101632065A CN101733390B (en) | 2009-12-21 | 2009-12-21 | Rare non-ferrous metal vertical type automatic casting machine and matching casting method thereof |
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| CN2009101632065A CN101733390B (en) | 2009-12-21 | 2009-12-21 | Rare non-ferrous metal vertical type automatic casting machine and matching casting method thereof |
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| CN101733390A CN101733390A (en) | 2010-06-16 |
| CN101733390B true CN101733390B (en) | 2012-02-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101862823B (en) * | 2010-06-24 | 2012-05-30 | 株洲冶炼集团股份有限公司 | Multi-mode quantitative indium ingot automatic casting system |
| CN103447482B (en) * | 2013-08-16 | 2016-08-17 | 云南铜业股份有限公司 | A kind of quantitative automatic casting machine of biserial chain type |
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